A cleaning device for diamond grinding wheel used in ceramic processing

Abstract

The utility model provides a kind of diamond grinding wheel cleaning device for ceramic processing, it is related to diamond grinding wheel cleaning equipment field for ceramic processing, including workbench, for diamond grinding wheel installation and ceramic grinding provide work space, spray component, for diamond grinding wheel spray cleaning, collection component, including the collection box of being fixed to the workbench bottom, the partition plate in the collection box inner cavity, for mixed liquid flow guide's inclined plate, flow guide groove and communicating pipe;The utility model is provided with spray component, the effective spray cleaning of diamond grinding wheel is realized, the ceramic debris and abrasive residue attached to the surface of grinding wheel can be removed in time, by the setting of partition plate, inclined plate, flow guide groove and communicating pipe in collection box, so that mixed liquor can be smoothly guided and preliminarily separated, intercepting net and overflow groove further intercept debris, prevent it from entering subsequent circulating treatment equipment, effectively avoid the blockage problem of circulating pipeline.

Description

Technical Field

[0001] This utility model belongs to the field of diamond grinding wheel cleaning equipment for ceramic processing, specifically a diamond grinding wheel cleaning device for ceramic processing. Background Technology

[0002] Diamond grinding wheels are abrasive tools made from diamond abrasive. They are mainly used for grinding high-hardness materials. They consist of three parts: a diamond abrasive layer, a transition layer, and a matrix. They have the characteristics of high hardness, high wear resistance, and good thermal conductivity. They are widely used in the grinding of hard and brittle materials such as glass, ceramics, gemstones, and stone, as well as cemented carbide. In ceramic processing, diamond grinding wheels play a crucial role, efficiently grinding ceramic materials to ensure processing accuracy and surface quality. However, during long-term use, ceramic debris, abrasive residue, and other impurities gradually accumulate on the surface of the diamond grinding wheel. These impurities not only affect the grinding performance of the wheel, leading to a decrease in processing efficiency, but may also cause scratches and other defects on the surface of the processed ceramic products, affecting product quality. Currently, diamond grinding wheels are usually rinsed with a spray of coolant, which not only removes debris but also cools the wheel during the grinding process. Although current spray cleaning methods are technically effective in cleaning diamond grinding wheels and achieving the desired cleaning effect, in actual grinding, the contact between the diamond grinding wheel and the ceramic material inevitably generates a large amount of ceramic debris. These fine ceramic debris mix with the water used in the spraying process, forming a difficult-to-handle mixture. When this mixture enters the subsequent circulation processing equipment, its physical properties make it very easy to cause blockages in the circulation pipeline. Once a blockage occurs, it will not only seriously affect the normal operating efficiency of the circulation processing equipment, but also reduce the overall work efficiency.

[0003] In summary, this utility model provides a diamond grinding wheel cleaning device for ceramic processing to solve the above problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A diamond grinding wheel cleaning device for ceramic processing includes a workbench providing working space for diamond grinding wheel installation and ceramic grinding, a spray assembly for spraying and cleaning the diamond grinding wheel, and a collection assembly including a collection box fixed to the bottom of the workbench, a partition plate located in the inner cavity of the collection box, an inclined plate for guiding the flow of the mixture, a guide channel and a connecting pipe, and an interception net and an overflow channel for intercepting debris. The inner cavity of the collection box is divided into a collection chamber and a sedimentation chamber by the partition plate, and the inclined plate is located at the upper end of the inner cavity of the sedimentation chamber.

[0005] Furthermore, in this utility model, the spray assembly includes a water tank located on one side of the collection box, a diversion pipe and a spray pipe located on the top of the workbench, a delivery pump located on one side of the water tank, and a delivery pipe connected to the delivery pump and the diversion pipe.

[0006] Furthermore, in this utility model, the inlet of the delivery pump is connected to the inner cavity of the water tank through a pipe, one end of the delivery pipe is connected to the outlet of the delivery pump, and the other end is connected to the diversion pipe, and the spray pipe is connected to the diversion pipe.

[0007] Furthermore, in this invention, the partition plate is fixedly connected to the inner wall of the collection box, and one end of the inclined plate is fixedly connected to the inner wall of the sedimentation chamber.

[0008] Furthermore, in this utility model, the guide channel is formed on the surface of the workbench, one end of the connecting pipe is connected to the guide channel, and the other end is connected to the inner cavity of the sedimentation chamber.

[0009] Furthermore, in this invention, the overflow channel is located at the upper end of the surface of the partition plate, and the interception net is fixed to the partition plate on one side of the inner cavity of the collection chamber.

[0010] Furthermore, in this utility model, the bottom of the collection box is also connected to a sewage pipe and a drain pipe, the sewage pipe is connected to the inner cavity of the sedimentation chamber, and the drain pipe is connected to the inner cavity of the collection chamber.

[0011] Beneficial effects: This utility model has the following beneficial effects: This invention achieves effective spray cleaning of diamond grinding wheels through the spray assembly, promptly removing ceramic debris and abrasive residue adhering to the grinding wheel surface, ensuring the cleanliness and grinding performance of the grinding wheel. Furthermore, the collection assembly, with its internal partition plates, inclined plates, guide channels, and connecting pipes, allows the mixed liquid to flow smoothly and undergo initial separation. The interception net and overflow trough further intercept debris, preventing it from entering subsequent recycling equipment and effectively avoiding blockages in the circulation pipeline. Simultaneously, the installation of sewage and drainage pipes allows the settled waste and relatively clean water to be discharged separately, facilitating subsequent treatment and reuse, thus improving resource utilization efficiency. This not only solves the problems existing in the prior art but also improves the overall efficiency and quality of ceramic processing. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a front view cross-sectional structural diagram of the workbench and collection box of this utility model; Figure 3 This is a schematic diagram of the connection structure between the workbench and the collection box of this utility model; Figure 4 This is a schematic diagram of the main structure of the spray assembly of this utility model.

[0013] In the picture: 100. Workbench; 200. Spray assembly; 210. Water tank; 220. Diversion pipe; 230. Spray nozzle; 240. Transfer pump; 250. Transfer pipe; 300. Collection assembly; 310. Collection box; 311. Collection chamber; 312. Sedimentation chamber; 320. Divider plate; 330. Inclined plate; 340. Flow guide trough; 350. Connecting pipe; 360. Interception net; 370. Overflow trough; 380. Sewage pipe; 390. Drainage pipe. Detailed Implementation

[0014] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0015] Example 1 like Figure 1-4 As shown, this is the first embodiment of the present invention. This embodiment provides a diamond grinding wheel cleaning device for ceramic processing, including a workbench 100 for installing diamond grinding wheels and providing working space for ceramic grinding, a spray assembly 200 for spraying and cleaning diamond grinding wheels, and a collection assembly 300, including a collection box 310 fixed to the bottom of the workbench 100, a partition plate 320 located in the inner cavity of the collection box 310, an inclined plate 330 for guiding the flow of the mixture, a guide channel 340 and a connecting pipe 350, and an interception net 360 and an overflow channel 370 for intercepting debris. The inner cavity of the collection box 310 is divided into a collection chamber 311 and a sedimentation chamber 312 by the partition plate 320, and the inclined plate 330 is located at the upper end of the inner cavity of the sedimentation chamber 312.

[0016] like Figure 1-4As shown, the spray assembly 200 completes the rinsing of dirt on the surface of the diamond grinding wheel. Wastewater containing ceramic debris is collected through the guide channel 340 on the surface of the workbench 100. The wastewater is introduced into the upper part of the sedimentation chamber 312 through the connecting pipe 350 and falls on the surface of the inclined plate 330. It is then introduced into the sedimentation chamber 312 through the inclined plate 330. The supernatant passes over the overflow channel 370, passes through the interception net 360 and enters the collection chamber 311. The sludge deposited at the bottom of the sedimentation chamber 312 is periodically discharged through the drain pipe 380, while the clean water in the collection chamber 311 can be recycled through the drain pipe 390 into a subsequent finer filtration device. The collection tank 310 is divided into a sedimentation chamber 312 and a collection chamber 311 by a partition plate 320, with clear functional zoning. An overflow trough 370 is located at the upper end of the partition plate 320, allowing only the upper clear liquid after the liquid level rises to flow into the collection chamber 311. An interception net 360 is installed on the side of the partition plate 320 facing the collection chamber 311 to further intercept floating objects and small particles that have not been completely settled, preventing them from migrating with the water flow. The sedimentation chamber 312 uses density difference to achieve preliminary solid-liquid separation. The end of the inclined plate 330 is lower than the overflow trough. The inclined plate 330 ensures that after the wastewater is fully settled in the sedimentation chamber 312, the supernatant can smoothly cross the overflow trough 370 and enter the collection chamber 311. The settled sludge will not be mixed back into the supernatant due to water flow disturbance. At the same time, the end of the inclined plate 330 is lower than the overflow trough 370, which also forms a natural liquid level difference, which helps to enhance the sedimentation effect and make the solid-liquid separation more thorough. The inclined plate 330 can not only effectively buffer the impact of wastewater, but also reduce the disturbance to the sludge at the bottom of the sedimentation chamber 312.

[0017] Example 2 Reference Figure 1 and 4 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0018] In this embodiment, the spray assembly 200 includes a water tank 210 located on one side of the collection box 310, a diversion pipe 220 and a spray pipe 230 located on the top of the workbench 100, a delivery pump 240 located on one side of the water tank 210, and a delivery pipe 250 connected to the delivery pump 240 and the diversion pipe 220.

[0019] The inlet of the delivery pump 240 is connected to the inner cavity of the water tank 210 through a pipe. One end of the delivery pipe 250 is connected to the outlet of the delivery pump 240, and the other end is connected to the diversion pipe 220. The spray pipe 230 is connected to the diversion pipe 220.

[0020] like Figure 1 and 4As shown, a high-pressure, stable water flow is formed through the water tank 210, the delivery pump 240, the diversion pipe 220, and the spray pipe 230 to effectively wash away the dust adhering to the surface of the diamond grinding wheel. Two sets of spray pipes 230 can be set, one inside the diamond grinding wheel guard and the other in the grinding area. One set of spray pipes 230 directly sprays the grinding wheel to ensure that the ceramic chips and abrasive residues adhering to the surface of the grinding wheel can be thoroughly removed. The other set of spray pipes 230 sprays the grinding area to further reduce the dust content in the air and improve the working environment. The two sets of spray pipes 230 work simultaneously, which not only ensures the cleanliness of the grinding wheel but also improves the overall spraying efficiency. The design of the diversion pipe 220 allows the water flow to be evenly distributed to each spray pipe 230, ensuring the consistency of the spraying effect. The delivery pump 240 provides stable water flow power, ensuring the continuity and stability of the spraying process. In addition, the capacity of the water tank 210 can be designed according to actual needs to meet the requirements of long-term continuous operation. The delivery pump 240 preferentially adopts frequency conversion control technology, which can adjust the spray pressure according to the degree of dirt on the diamond grinding wheel surface, reducing water consumption while ensuring cleaning effect. A liquid level sensor can be installed in the water tank 210. When the water level is lower than the set value, a water replenishment alarm is automatically triggered to prevent the delivery pump 240 from running dry and being damaged. The surface of the water tank 210 is provided with a liquid level observation port, and the top of the water tank 210 is provided with a water replenishment cover plate. The diversion pipe 220 and the spray pipe 230 are connected by a quick connector, which is convenient for disassembly and cleaning and prevents the spray hole from being blocked, affecting the uniformity of spraying.

[0021] Example 3 Reference Figure 1-3 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0022] In this embodiment, the partition plate 320 is fixedly connected to the inner wall of the collection box 310, and one end of the inclined plate 330 is fixedly connected to the inner wall of the sedimentation chamber 312.

[0023] The flow channel 340 is formed on the surface of the workbench 100, and one end of the connecting pipe 350 is connected to the flow channel 340, while the other end is connected to the inner cavity of the sedimentation chamber 312.

[0024] The overflow trough 370 is located at the upper end of the surface of the partition plate 320, and the interception net 360 is fixed to the partition plate 320 on one side of the inner cavity of the collection chamber 311.

[0025] The bottom of the collection box 310 is also connected to a sewage pipe 380 and a drain pipe 390. The sewage pipe 380 is connected to the inner cavity of the sedimentation chamber 312, and the drain pipe 390 is connected to the inner cavity of the collection chamber 311.

[0026] like Figure 1-3As shown, a maintenance cover is installed on the top of the collection box 310, above the sedimentation chamber 312 and the collection chamber 311, and is fixed with screws. When maintenance or cleaning of the inside of the collection box 310 is required, simply unscrew the screws and open the maintenance cover for easy access to the inside of the collection box 310, greatly improving the maintainability of the equipment. At the same time, a sealing gasket is installed at the connection between the maintenance cover and the collection box 310 to ensure that there is no water leakage during operation, ensuring the normal operation of the equipment. In addition, the collection box 310 is made of stainless steel, which has good corrosion resistance and strength, can adapt to the harsh environment of ceramic processing, and extend the service life of the equipment. The bottom of the sedimentation chamber 312 adopts a conical design, which facilitates the accumulation of sludge at the bottom center and reduces sedimentation dead corners. The drain pipe 380 is located at the lowest point of the sedimentation chamber 312 to ensure complete discharge of sludge and avoid residue accumulation. Valves are installed on the surfaces of the collection chamber 311, drain pipe 390, and sewage pipe 380. When clean water in the collection chamber 311 is transported through the drain pipe 390, the flow rate can be controlled by the valves. The guide grooves 340 on the surface of the workbench 100 are radially distributed, with the central area tilted to both sides to ensure that sewage quickly converges to the connecting pipe 350, reducing water accumulation on the workbench. The interception net 360 is made of stainless steel, and the mesh size is optimized according to the particle size distribution of ceramic debris, reducing water flow resistance while ensuring interception efficiency. To prevent the inclined plate 330 from forming a mud blanket effect on its surface due to excessive spray water volume or excessive debris concentration, which would obstruct water flow, the installation angle of the inclined plate 330 is adjusted according to fluid dynamics simulation in actual use. The angle is 55°~60°. Adjustable feet can also be installed at the bottom of the entire device. The flatness of the workbench 100 is calibrated by a level to ensure smooth drainage of the guide grooves 340 and avoid local water accumulation.

[0027] When in use, first start the delivery pump 240. Driven by the delivery pump 240, the water in the water tank 210 is delivered to the diversion pipe 220 through the delivery pipe 250, and then sprayed onto the diamond grinding wheel and the grinding area through the spray pipe 230. During the spraying process, the spraying pressure of the delivery pump 240 can be adjusted according to the degree of dirt on the surface of the diamond grinding wheel using frequency conversion control technology. Wastewater containing ceramic fragments generated by spraying is collected through the guide channel 340 on the surface of the workbench 100 to the connecting pipe 350 and flows into the sedimentation chamber 312 of the collection tank 310. The wastewater falls on the surface of the inclined plate 330 and is introduced into the sedimentation chamber 312 for sedimentation. The supernatant enters the collection chamber 311 through the overflow channel 370 and the interception net 360. The sludge deposited at the bottom of the sedimentation chamber 312 is periodically discharged through the sewage pipe 380, while the clean water in the collection chamber 311 is recycled to a more refined filtration device through the drain pipe 390. Through a synergistic mechanism of spray cleaning, debris interception, liquid diversion and graded sedimentation, the residual dirt on diamond grinding wheels after ceramic processing is effectively cleaned, and the recycling of cleaning fluid and solid-liquid separation treatment are ensured, thereby significantly improving cleaning efficiency and environmental performance.

[0028] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0029] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A diamond grinding wheel cleaning device for ceramic processing, characterized in that: include, A workbench (100) provides working space for mounting diamond grinding wheels and ceramic polishing; Spray assembly (200) for spray cleaning of diamond grinding wheels; The collection assembly (300) includes a collection box (310) fixed to the bottom of the workbench (100), a partition plate (320) located in the inner cavity of the collection box (310), an inclined plate (330) for guiding the flow of the mixture, a flow channel (340) and a connecting pipe (350), and an interception net (360) and an overflow channel (370) for intercepting debris. The inner cavity of the collection box (310) is divided into a collection chamber (311) and a sedimentation chamber (312) by a partition plate (320), and the inclined plate (330) is located at the upper end of the inner cavity of the sedimentation chamber (312).

2. The diamond grinding wheel cleaning device for ceramic processing as described in claim 1, characterized in that: The spray assembly (200) includes a water tank (210) located on one side of the collection box (310), a diversion pipe (220) and a spray pipe (230) located on the top of the workbench (100), a delivery pump (240) located on one side of the water tank (210), and a delivery pipe (250) connected to the delivery pump (240) and the diversion pipe (220).

3. The diamond grinding wheel cleaning device for ceramic processing as described in claim 2, characterized in that: The inlet of the delivery pump (240) is connected to the inner cavity of the water tank (210) through a pipe. One end of the delivery pipe (250) is connected to the outlet of the delivery pump (240), and the other end is connected to the diversion pipe (220). The nozzle (230) is connected to the diversion pipe (220).

4. The diamond grinding wheel cleaning device for ceramic processing as described in claim 1, characterized in that: The partition plate (320) is fixedly connected to the inner wall of the collection box (310), and one end of the inclined plate (330) is fixedly connected to the inner wall of the sedimentation chamber (312).

5. The diamond grinding wheel cleaning device for ceramic processing as described in claim 1, characterized in that: The guide channel (340) is formed on the surface of the workbench (100), and one end of the connecting pipe (350) is connected to the guide channel (340), and the other end is connected to the inner cavity of the sedimentation chamber (312).

6. The diamond grinding wheel cleaning device for ceramic processing as described in claim 1, characterized in that: The overflow trough (370) is located at the upper end of the surface of the partition plate (320), and the interception net (360) is fixed to the partition plate (320) on one side of the inner cavity of the collection chamber (311).

7. The diamond grinding wheel cleaning device for ceramic processing as described in claim 1, characterized in that: The bottom of the collection box (310) is also connected to a sewage pipe (380) and a drain pipe (390). The sewage pipe (380) is connected to the inner cavity of the sedimentation chamber (312), and the drain pipe (390) is connected to the inner cavity of the collection chamber (311).

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