A burr polishing device for aluminum profile machining
Patent Information
- Application Number
- CN202521072985.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-05-28
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中需要操作人员手持铝型材对毛边进行打磨,由于依赖于人工控制力度和速度,很难保证每次打磨的质量一致,可能导致某些区域过度打磨或打磨不足,存在精度较低一致性较差的缺点,而提出的一种铝型材加工用毛边打磨装置,该铝型材加工用毛边打磨装置,具备稳固夹持各种尺寸铝型材和自动控制铝型材进行位移从而精准打磨的优点,避免了因振动或位移造成的打磨不均或瑕疵,可以按照预设路径和速度精确移动铝型材,使得打磨过程更加均匀细致
[0012]本实用新型提出的一种铝型材加工用毛边打磨装置,有益效果在于:具备稳固夹持各种尺寸铝型材和自动控制铝型材进行位移从而精准打磨的优点,避免了因震动或位移造成的打磨不均或瑕疵,可以按照预设路径和速度精确移动铝型材,使得打磨过程更加均匀细致,大幅提升了加工精度和表面质量,减少了人工干预的需求,降低了劳动强度,提高了生产效率,同时保证了每次操作的一致性和稳定性;
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Figure CN224659013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum profile processing equipment, specifically to a burr grinding device for aluminum profile processing. Background Technology
[0002] Aluminum profiles are aluminum alloy products formed by extrusion through molds. They have advantages such as light weight, high strength, corrosion resistance, ease of processing, and surface treatment. They are widely used in many industries, including construction, transportation, machinery manufacturing, and electronics. In the construction field, aluminum profiles are commonly used in door and window frames, curtain wall systems, etc.; in transportation, they are widely used in structural components of automobiles, trains, and aircraft to reduce weight and improve energy efficiency.
[0003] Aluminum profiles are often cut in the middle during production, which can result in burrs on the cross-section, affecting the safe use of the aluminum profiles. Therefore, it is necessary to use a burr grinding device to treat the cross-section. Existing burr grinding devices for aluminum profile processing usually require operators to hold the aluminum profile and grind the burrs. Because they rely on manual control of force and speed, it is difficult to ensure consistent grinding quality each time. This may result in over-grinding or under-grinding in some areas, leading to problems of low precision and poor consistency. Utility Model Content
[0004] The purpose of this invention is to solve the problem that in the existing technology, operators need to hold aluminum profiles by hand to polish the burrs. Because it relies on manual control of force and speed, it is difficult to ensure consistent polishing quality each time, which may lead to over-polishing or under-polishing in some areas, resulting in low precision and poor consistency. The invention proposes a burr polishing device for aluminum profile processing. This device has the advantages of firmly clamping aluminum profiles of various sizes and automatically controlling the displacement of the aluminum profiles for precise polishing. It avoids uneven polishing or defects caused by vibration or displacement. It can move the aluminum profiles precisely according to a preset path and speed, making the polishing process more uniform and delicate.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A rough edge grinding device for aluminum profile processing is designed, comprising a frame, a feeding mechanism fixedly mounted on the top of the frame, a fixing mechanism fixedly mounted on the top of the feeding mechanism, a telescopic baffle fixedly mounted on the top of the frame, and a grinding assembly fixedly mounted on the top of the frame. The fixing mechanism includes a mounting plate, a second mounting sleeve, and a second screw. The mounting plate is fixedly mounted on the top of the feeding mechanism, and two sets of fixing clamps are fixedly mounted on the top of the mounting plate. A first mounting sleeve is fixedly mounted on the side of the mounting plate away from the fixing clamps. One side of the second mounting sleeve is rotatably mounted on one side of the first mounting sleeve, and the other side of the second mounting sleeve is engaged with the other side of the first mounting sleeve. The second screw is threadedly connected inside the first and second mounting sleeves. A connecting rod is rotatably mounted on one side of the second screw, and two sets of movable clamps are fixedly mounted on one side of the connecting rod. The two sets of movable clamps are slidably mounted on the top of the mounting plate.
[0006] Furthermore, the top of the mounting plate is provided with two sets of limiting grooves, and limiting blocks are slidably installed inside the limiting grooves. The limiting blocks are fixedly installed at the bottom of the movable clamping plate.
[0007] Furthermore, rubber pads are fixedly installed on the sides of the movable clamping plate and the fixed clamping plate that are close to each other.
[0008] Furthermore, the surface of the rubber pad is provided with several anti-slip textures.
[0009] Furthermore, the feeding mechanism includes a mounting frame, on one side of which a motor is fixedly mounted, and on one side of which the output shaft of the motor is fixedly connected to a first screw via a coupling. The first screw is rotatably mounted inside the mounting frame, and a slider is slidably mounted on the top of the mounting frame. The slider is threadedly connected to the outer wall of the first screw, and a mounting plate is fixedly mounted on the top of the slider.
[0010] Furthermore, several shock-absorbing legs are fixedly installed at the bottom of the frame.
[0011] Furthermore, a handwheel is fixedly installed on one side of the second screw.
[0012] The present invention proposes a rough edge grinding device for aluminum profile processing, which has the following advantages: it has the advantages of firmly clamping aluminum profiles of various sizes and automatically controlling the displacement of aluminum profiles for precise grinding, avoiding uneven grinding or defects caused by vibration or displacement, and can move aluminum profiles precisely according to preset paths and speeds, making the grinding process more uniform and delicate, greatly improving processing accuracy and surface quality, reducing the need for manual intervention, reducing labor intensity, improving production efficiency, and ensuring consistency and stability of each operation. Furthermore, the fixing mechanism has the function of quickly switching between two modes: quick adjustment of clamp spacing and precise adjustment of clamp spacing. It combines the advantages of efficient production and fine adjustment, which can not only meet the needs of quick clamping of aluminum profiles of different sizes and improve production efficiency, but also ensure that the clamp spacing can be finely adjusted to achieve high-precision grinding operations, thereby improving the overall processing quality and flexibility. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the fixing mechanism of this utility model; Figure 3 This is a structural development diagram of the fixing mechanism of this utility model; Figure 4 This is a schematic diagram of the feeding mechanism of this utility model.
[0014] In the diagram: 1. Frame; 2. Feeding mechanism; 201. Mounting bracket; 202. Motor; 203. First screw; 204. Slider; 3. Fixing mechanism; 301. Mounting plate; 302. Fixing clamp; 303. First mounting sleeve; 304. Second mounting sleeve; 305. Second screw; 306. Connecting rod; 307. Movable clamp; 308. Handwheel; 309. Rubber pad; 310. Anti-slip texture; 311. Limiting groove; 312. Limiting block; 4. Telescopic baffle; 5. Grinding assembly; 6. Shock-absorbing support leg. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] The structural features of this utility model will now be described in detail with reference to the accompanying drawings.
[0019] See Figures 1-4A rough edge grinding device for aluminum profile processing includes a frame 1. A feeding mechanism 2 is fixedly installed on the top of the frame 1, a fixing mechanism 3 is fixedly installed on the top of the feeding mechanism 2, a telescopic baffle 4 is fixedly installed on the top of the frame 1, and a grinding assembly 5 is fixedly installed on the top of the frame 1. The fixing mechanism 3 includes a mounting plate 301, a second mounting sleeve 304, and a second screw 305. The mounting plate 301 is fixedly installed on the top of the feeding mechanism 2. Two sets of fixing clamps 302 are fixedly installed on the top of the mounting plate 301. A first mounting sleeve 303 is fixedly installed on the side of the mounting plate 301 away from the fixing clamps 302. One side of the second mounting sleeve 304 is rotatably installed on one side of the first mounting sleeve 303, and the other side of the second mounting sleeve 304 is engaged with the first... On the other side of the mounting sleeve 303, the second screw 305 is threadedly connected to the inside of the first mounting sleeve 303 and the second mounting sleeve 304. A connecting rod 306 is rotatably mounted on one side of the second screw 305, and two sets of movable clamping plates 307 are fixedly mounted on one side of the connecting rod 306. The two sets of movable clamping plates 307 are slidably mounted on the top of the mounting plate 301. Two sets of limiting grooves 311 are opened on the top of the mounting plate 301. Limiting blocks 312 are slidably mounted inside the limiting grooves 311. The limiting blocks 312 are fixedly mounted on the bottom of the movable clamping plates 307. Through the cooperation between the first mounting sleeve 303, the second mounting sleeve 304, and the second screw 305, when the operator rotates the second screw 305, it can drive the connecting rod 306 and the movable clamping plates 307 on the mounting plate. The top of 301 shifts, thereby changing the distance between the movable clamping plate 307 and the fixed clamping plate 302. The aluminum profile is then clamped by the cooperation between the fixed clamping plate 302 and the movable clamping plate 307. During this process, the operator can rotate the second mounting sleeve 304 to disengage it from the first mounting sleeve 303, allowing the second screw 305 to disengage from the internal threads of the second mounting sleeve 304 and the first mounting sleeve 303, thus quickly changing the distance between the movable clamping plate 307 and the fixed clamping plate 302. Alternatively, with the first mounting sleeve 303 and the second mounting sleeve 304 closed, the operator can precisely control the displacement of the movable clamping plate 307 by rotating the second screw 305. In summary, the fixing mechanism 3 has the ability to quickly adjust the clamp spacing and precisely... The function of quickly switching between two clamping spacing modes combines the advantages of high-efficiency production and fine adjustment. It can meet the needs of rapid clamping of aluminum profiles of different sizes, improving production efficiency, while ensuring fine adjustment of the clamping spacing to achieve high-precision grinding operations, thereby improving the overall processing quality and flexibility. The movement direction of the movable clamping plate 307 on the top of the mounting plate 301 is limited by the cooperation between the limiting groove 311 and the limiting block 312. Rubber pads 309 are fixedly installed on the sides of the movable clamping plate 307 and the fixed clamping plate 302 that are close to each other. The rubber pads 309 prevent the movable clamping plate 307 and the fixed clamping plate 302 from contacting the outer wall of the aluminum profile and causing scratches. The surface of the rubber pads 309 is provided with several anti-slip textures 310.The anti-slip texture 310 increases the friction on the outer wall of the rubber pad 309, thus increasing the stability of the fixation. A handwheel 308 is fixedly installed on one side of the second screw 305, allowing the user to easily rotate the second screw 305. The feeding mechanism 2 includes a mounting frame 201. A motor 202 is fixedly mounted on one side of the mounting frame 201. A first screw 203 is fixedly connected to one side of the output shaft of the motor 202 via a coupling. The first screw 203 is rotatably mounted inside the mounting frame 201. A slider 204 is slidably mounted on the top of the mounting frame 201. The slider 204 is threadedly connected to the outer wall of the first screw 203. A mounting plate 301 is fixedly mounted on the top of the slider 204. Through the cooperation between the mounting frame 201, the first screw 203, and the slider 204, the motor 202 can drive the slider 204 to move precisely on the top of the mounting frame 201 when it runs, thereby driving the fixing mechanism 3 and the aluminum profile on its top to move precisely, ultimately achieving the purpose of accurately controlling the grinding depth of the aluminum profile. Several shock-absorbing legs 6 are fixedly mounted on the bottom of the frame 1 to reduce the impact of vibration on the operation of the equipment.
[0020] This utility model discloses a rough edge grinding device for aluminum profile processing. It has the advantages of firmly clamping aluminum profiles of various sizes and automatically controlling the displacement of aluminum profiles for precise grinding. It avoids uneven grinding or defects caused by vibration or displacement. It can move aluminum profiles precisely according to preset paths and speeds, making the grinding process more uniform and delicate, greatly improving processing accuracy and surface quality, reducing the need for manual intervention, reducing labor intensity, improving production efficiency, and ensuring consistency and stability of each operation.
[0021] Specifically, the aluminum profile is clamped by the fixing mechanism 3. During this process, the telescopic baffle 4 ensures that the distance between one end of the aluminum profile and the grinding component 5 is consistent each time. After clamping, the telescopic baffle 4 retracts and the feeding mechanism 2 is started, which drives the fixing mechanism 3 and the aluminum profile to move towards the grinding component 5. The grinding component 5 then grinds one end of the aluminum profile.
[0022] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A deburring device for processing aluminum profiles, characterized in that, Includes a frame (1), a feeding mechanism (2) is fixedly installed on the top of the frame (1), a fixing mechanism (3) is fixedly installed on the top of the feeding mechanism (2), a telescopic baffle (4) is fixedly installed on the top of the frame (1), and a grinding assembly (5) is fixedly installed on the top of the frame (1). The fixing mechanism (3) includes a mounting plate (301), a second mounting sleeve (304), and a second screw (305). The mounting plate (301) is fixedly installed on the top of the feeding mechanism (2). Two sets of fixing clamps (302) are fixedly installed on the top of the mounting plate (301). A first mounting sleeve (303) is fixedly installed on the side of the mounting plate (301) away from the fixing clamps (302). One side of the second mounting sleeve (304) is rotatably installed on one side of the first mounting sleeve (303). The other side of the second mounting sleeve (304) is snapped into the other side of the first mounting sleeve (303). The second screw (305) is threadedly connected to the inside of the first mounting sleeve (303) and the second mounting sleeve (304). A connecting rod (306) is rotatably installed on one side of the second screw (305). Two sets of movable clamps (307) are fixedly installed on one side of the connecting rod (306). The two sets of movable clamps (307) are slidably installed on the top of the mounting plate (301).
2. The burr-removing device for aluminum profile processing according to claim 1, characterized in that, The top of the mounting plate (301) is provided with two sets of limiting grooves (311), and a limiting block (312) is slidably installed inside the limiting groove (311). The limiting block (312) is fixedly installed at the bottom of the movable clamping plate (307).
3. The burr-removing device for aluminum profile processing according to claim 1, characterized in that, Rubber pads (309) are fixedly installed on the side of the movable clamp (307) and the fixed clamp (302) that are close to each other.
4. The burr-removing device for aluminum profile processing according to claim 3, characterized in that, The surface of the rubber pad (309) is provided with several anti-slip patterns (310).
5. The burr-removing device for aluminum profile processing according to claim 1, characterized in that, The feeding mechanism (2) includes a mounting frame (201), a motor (202) is fixedly mounted on one side of the mounting frame (201), a first screw (203) is fixedly connected to one side of the output shaft of the motor (202) via a coupling, the first screw (203) is rotatably mounted inside the mounting frame (201), a slider (204) is slidably mounted on the top of the mounting frame (201), the slider (204) is threadedly connected to the outer wall of the first screw (203), and the mounting plate (301) is fixedly mounted on the top of the slider (204).
6. The burr-removing device for aluminum profile processing according to claim 1, characterized in that, Several shock-absorbing legs (6) are fixedly installed at the bottom of the frame (1).
7. The burr-removing device for aluminum profile processing according to claim 5, characterized in that, A handwheel (308) is fixedly installed on one side of the second screw (305).