A grinder holding device for an angle operation

Abstract

A grinding machine clamping device for elevation operation belongs to the technical field of shipbuilding. The device comprises a base, a lifting mechanism and a grinding machine positioning mechanism. The lifting mechanism adopts a separate hydraulic jack to drive a lifting column, which can accurately adjust the height of the grinding machine to adapt to different operation areas. In the grinding machine positioning mechanism, the bottom plate of the obtuse angle folding plate structure is movably connected to the lifting platform at one end and is connected to the other end through a stud, a spring and a pin to form an elastic pressing mechanism, so that it can be elastically opened and closed around the movable end, which can not only stably clamp the grinding machine but also automatically adapt the grinding angle during operation by using the spring force. The device does not need manual holding of the grinding machine throughout the process, greatly reducing the labor intensity of the operator and improving the operation safety. At the same time, the accuracy of the hydraulic lifting and the angle adaptability of the elastic mechanism ensure the stability of the grinding operation.

Description

Technical Field

[0001] This utility model relates to a grinding machine clamping device for operation at an upward angle, which belongs to the field of shipbuilding technology. Background Technology

[0002] In the traditional shipbuilding industry, overhead grinding is a common but extremely challenging task. Traditional shipbuilding experience shows that overhead grinding places extremely high demands on the operator's posture, requiring them to maintain a tilted-back, arm-raised position for extended periods. Due to the weight of the grinding machine and the prolonged operation, operators are prone to exhaustion, potentially leading to the machine falling and causing a hazard. Furthermore, it poses various threats to the health of employees, such as potential muscle strain in the neck and shoulders, and even more serious occupational diseases. The harsh working environment further exacerbates the difficulty of the task. Utility Model Content

[0003] To address the problems existing in the prior art, this utility model provides a grinding machine clamping device for upward angle operation, which can not only meet the needs of upward angle operation, but also effectively and firmly position the grinding machine, ensuring that the grinding machine can stably grind the workpiece during use.

[0004] The technical solution adopted by this utility model is: a grinding machine clamping device for upward angle operation, including a base, a lifting mechanism, and a grinding machine positioning mechanism; The bottom of the lifting mechanism is fixedly connected to the base, and the top is equipped with a grinding machine positioning mechanism; The base is equipped with a handrail on top and omnidirectional wheels on the bottom, and at least one of them has a braking device; The lifting mechanism includes a column sleeve, a cylinder of a detachable hydraulic jack is installed inside the column sleeve, a lifting column is installed on the cylinder of the detachable hydraulic jack, a lifting platform is installed at the top of the lifting column, a lifting control console is installed between the column sleeve and the handrail, and the oil pump of the detachable hydraulic jack is placed on the lifting control console. The grinding machine positioning mechanism includes a grinding machine pressing mechanism and a grinding machine clamping mechanism; The base plate of the grinding machine clamping mechanism is an obtuse-angled folded plate, consisting of a flat plate and an inclined plate. The end of the inclined plate is movably connected to one end of the lifting platform, while the end of the flat plate is elastically connected to the other end of the lifting platform using a grinding machine clamping mechanism. One end of a stud is fixed below the end of the flat plate, and a pin is installed at the other end of the stud that protrudes from the lifting platform. A spring is fitted around the outer periphery of the stud, with one end of the spring acting below the base plate and the other end acting above the lifting platform. The inclined panel of the base plate is hinged to one side of the arc-shaped pressure plate via a pressure plate hinge, and the other side of the arc-shaped pressure plate is detachably and movablely connected to the base plate.

[0005] Furthermore, the vertical split hydraulic jack can be either manual or electric.

[0006] Furthermore, in the grinding machine clamping mechanism, the arc-shaped pressure plate is provided with rubber or sponge; one side of the arc-shaped pressure plate is detachably and movably connected to the base plate using a screw and handle structure.

[0007] Compared with the prior art, the present invention has the following advantages: The working posture has been greatly improved: the operator no longer needs to maintain a difficult posture with his face up for a long time. He can easily complete the grinding work by simply pushing the jig trolley, which greatly reduces the operator's physical fatigue and risk of injury.

[0008] Significantly reduced workload: The jig trolley of this utility model performs grinding operations with mechanical assistance, reducing the intensity of manual operation, enabling operators to complete the work more easily, and improving work efficiency and quality.

[0009] Safety risks are effectively reduced: Due to the improved working posture and reduced work intensity, the possibility of operator error is greatly reduced, and the safety hazards that may be caused by working with the handheld grinder while looking up, such as the grinder falling and injuring people, are also avoided.

[0010] Significantly improved work efficiency: The jig trolley of this utility model can be quickly and accurately adjusted to the appropriate working position and angle, making the grinding operation smoother and more efficient, saving working time and improving production efficiency.

[0011] The working environment is optimized: by using the jig trolley of this utility model, the operator can work in a more comfortable and safer environment, thus improving the overall working environment. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall device.

[0014] Figure 2 This is a schematic diagram of the positioning and holding mechanisms of the grinding machine.

[0015] Figure 3 yes Figure 2 View A in the diagram.

[0016] In the picture: 1. Base, 11. Armrest, 12. Casters; 2. Lifting mechanism; 21. Sleeve; 22. Separable hydraulic jack; 221. Oil cylinder; 222. Oil pump; 223. Lifting control console; 23. Lifting column; 24. Lifting platform; 3. Positioning mechanism; 31. Clamping mechanism; 310. Hole; 311. Stud; 312. Spring; 313. Pin; 32. Clamping mechanism; 321. Base plate; 322. Arc-shaped pressure plate; 323. Lead screw; 324. Handle; 325. Pressure plate hinge. Detailed Implementation

[0017] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this utility model or its application or use. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0020] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0021] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0022] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0023] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0024] The grinding machine clamping device for upward angle operation includes: base 1, lifting mechanism 2, and grinding machine positioning mechanism 3.

[0025] The base 1 is equipped with a lifting mechanism 2 and a handrail 11. During operation, the base 1 provides stable support for the trolley, ensuring that it does not tilt or shake during operation. The operator grips the handrail 11 to perform the grinding operation.

[0026] The lifting mechanism 2 includes a column sleeve 21, a detachable hydraulic jack 22, a lifting column 23, and a lifting control console 223. The column sleeve 21 is mounted on the base 1, and the lifting column 23 is located inside the column sleeve 21. The output end of the cylinder 221 of the detachable hydraulic jack 22 is connected to the bottom end of the lifting column 23. A lifting platform 24 is mounted on the top of the lifting column 23, and a grinding machine positioning mechanism 3 is mounted on the lifting platform. One end of the lifting platform has a hole. The oil pump 222 of the detachable hydraulic jack 22 is placed on the lifting control console 223.

[0027] During operation, the hydraulic jack pump 222 drives the lifting column 23, which cooperates with the column sleeve 21 to adjust the grinding machine positioning mechanism 3 to the required height and fix it in place. The hydraulic jack has powerful performance and stable operation, which can easily drive the lifting mechanism 2 to achieve smooth lifting and lowering of the lifting platform 24, thereby adjusting the height of the lifting platform 24 to meet the grinding operation needs at different heights.

[0028] The grinding machine positioning mechanism 3 includes a grinding machine clamping mechanism 32 and a grinding machine pressing mechanism 31.

[0029] The grinding machine clamping mechanism 32 includes a base plate 321, an arc-shaped pressure plate 322, and a locking structure. One end of the base plate 321 is movably connected to the lifting platform 24, preferably hinged, and the other end is fitted with a stud 311 of the grinding machine clamping mechanism 31. In the grinding machine clamping mechanism 32, the base plate 321 is an obtuse-angled folded plate, consisting of a flat plate and an inclined plate; the end of the inclined plate of the base plate 321 is movably connected to one end of the lifting platform 24, and the end of the flat plate of the base plate 321 is elastically connected to the other end of the lifting platform 24 by the grinding machine clamping mechanism 31.

[0030] The arc-shaped pressure plate 322 has an arc-shaped protrusion that matches the shape of the grinder handle. One end of the arc-shaped pressure plate 322 is movably connected to the base plate 321, preferably hinged, while the other end is detachably connected for opening and locking. A screw 323 and a handle 324 are preferred, similar to the screw 323 and handle 324 structure of a mechanical vise, facilitating operation and ensuring secure locking. One end of a stud 311 is fixed below the flat end of the base plate 321, and a pin 313 is installed at the other end of the stud 311 that protrudes from the lifting platform 24. A spring 312 is fitted around the outer periphery of the stud 311, with one end acting below the base plate 321 and the other end acting above the lifting platform 24.

[0031] In the grinding machine clamping mechanism 31, the base plate 321 and the lifting platform 24 are connected at one end with a movable connection and at the other end with an elastic connection. The base plate 321 and the lifting platform 24 can elastically open and close around the movable connection. The inclined plate of the base plate 321 is hinged to one side of the arc-shaped pressure plate 322 through the pressure plate hinge 325. The other side of the arc-shaped pressure plate 322 is detachably connected to the base plate 321. The grinding machine clamping mechanism 31 consists of a spring 312, a stud 311, and a pin 313. The spring 312 is sleeved on the stud 311. The upper end of the stud 311 is fixed to the base plate 321 of the grinding machine clamping mechanism 32. The lower end of the stud 311 passes through the hole 310 on the lifting platform 24. The pin 313 passes through the stud 311 and is fixed.

[0032] During operation, the operator places the grinder on the base plate 321, covers it with the arc-shaped pressure plate 322 and locks it, moves the device to the required position, so that the grinder contacts the surface to be grinded, and the clamping mechanism 31, under the action of the spring 312, presses the grinder against the surface to be grinded for grinding.

[0033] Based on the structure of the pressing mechanism 31 of this grinding machine, one end of the base plate 321 is movably connected to the lifting platform. The angle of the base plate 321 of the pressing mechanism 31 of the grinding machine can be adjusted within the stroke of the spring 312. When in use, push the handle 11, and the grinding machine contacts the surface to be ground and is subjected to force, compressing the spring 312, so that the grinding machine can adjust the angle according to the different grinding surfaces and maintain its contact with the surface to be ground under the pressure of the spring 312.

[0034] The base 1 is equipped with casters 12 and a braking device.

[0035] During operation, the operator can move and turn the entire device flexibly between different work areas, allowing the operator to easily move the device to the required work location. Before moving, release the brakes. Device Move it to the desired position and then secure the braking device.

[0036] The device can be equipped with a dust collection device.

[0037] The device is equipped with a lighting system.

[0038] The device is equipped with a protective gear storage box.

[0039] The 22 vertical split hydraulic jack can be operated manually or electrically.

[0040] The height of the lifting control console 223 is the same as the height of the handrail 11, which facilitates operation.

[0041] The grinding machine clamping mechanism 32 contains rubber / sponge.

[0042] Methods for performing grinding operations using this device include S1, move the device to the area where the operation needs to be carried out.

[0043] In the preferred embodiment of installing the caster wheel 12, the brake device is released, the handle 11 is pushed, the device is moved to the area where the work needs to be carried out, and the brake device is used to fix it.

[0044] S2, the grinder is installed on the grinder positioning mechanism 3 via the grinder clamping mechanism 32.

[0045] Open the arc-shaped pressure plate 322 of the grinding machine clamping mechanism 32, place the grinding machine on the base plate 321 of the grinding machine clamping mechanism 32, close the arc-shaped pressure plate 322, and clamp the grinding machine through the locking mechanism.

[0046] S3. Operate the hydraulic jack oil pump 222 on the lifting control console 223, which acts on the lifting column 23 through the oil cylinder 221. The lifting column 23 rises, driving the lifting platform 24 to rise until the grinder contacts the working area. When the height of the preferred lifting platform 24 is consistent with that of the handrail 11, and the brake is released, it is easy to operate the handrail 11 moving device with one hand to approach the area to be polished, while the other hand controls the hydraulic jack oil pump 222 to adjust the height of the lifting platform 24 so that the polisher is close to the surface to be polished.

[0047] S4. Continue to operate the hydraulic jack oil pump 222 on the lifting control console 223 to make the lifting platform 24 continue to rise. The reaction of the working area on the grinder causes the grinder to compress the base plate 321 downwards. Then the spring 313 provides elastic force to adjust the grinding disc of the grinder to a suitable working angle. S5. Push the handle 11, align the grinding disc of the grinder with the area to be ground, fix the brake device, and start the grinder to perform the grinding operation. S6. After the operation is completed, operate the hydraulic jack oil pump 222 on the lifting control console 223 to lower the lifting column 23 back to its original position, thereby driving the lifting platform 24 and the grinder to descend.

[0048] Based on the structure of the pressing mechanism 31 of this grinding machine, one end of the base plate 321 is movably connected to the lifting platform 24. The angle of the base plate 321 of the pressing mechanism 31 of the grinding machine can be adjusted within the stroke range of the spring 312. When in use, the operator pushes the handle 11, and the grinding machine contacts the surface to be ground and is subjected to force. The base plate 321 compresses the spring 312 and deforms, so that the grinding machine can adjust the angle according to the different grinding surfaces and maintain its contact with the surface to be ground under the pressure of the spring 312.

[0049] This device effectively solves the problems of traditional angle grinding operations, such as reliance on manual handling, high labor intensity, and poor operational stability, through the coordinated design of the base, lifting mechanism, and grinding machine positioning mechanism. The base is equipped with casters with brakes and a handrail, enabling flexible movement and stable fixation of the device. The lifting mechanism uses a separate hydraulic jack to drive the lifting column, which can precisely adjust the height of the grinding machine to adapt to different working areas. In the grinding machine positioning mechanism, one end of the obtuse-angled folding plate base is movably connected to the lifting platform, and the other end is connected to the elastic clamping mechanism through studs, springs, and pins. This allows it to open and close elastically around the movable end. Combined with the inner arc-shaped pressure plate with rubber / sponge (which can be detachably locked through a screw and handle), it can stably clamp the grinding machine and automatically adapt to the grinding angle during operation using the spring force. When in operation, the device can be started by moving the fixed device, clamping the grinder, hydraulically adjusting the height, and elastically adapting the angle. The entire process does not require manual lifting of the grinder, which greatly reduces the labor intensity of the operator and improves the safety of operation. At the same time, the precision of the hydraulic lifting and the angle adaptability of the elastic mechanism ensure the stability and grinding quality of the grinding operation. It is especially suitable for high-efficiency and high-quality upward angle grinding scenarios, which significantly optimizes the construction experience and work efficiency of upward angle operation.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A grinding machine clamping device for operation at an upward angle, characterized in that; Includes base (1), lifting mechanism (2), and grinding machine positioning mechanism (3); The bottom of the lifting mechanism (2) is fixedly connected to the base (1), and the top is provided with a grinding machine positioning mechanism (3). The base (1) is provided with a handrail (11) on the top and a caster wheel (12) on the bottom, and at least one of them has a braking device; The lifting mechanism (2) includes a column sleeve (21), a cylinder (221) of a split hydraulic jack (22) is installed inside the column sleeve (21), a lifting column (23) is installed on the cylinder (221) of the split hydraulic jack (22), and a lifting platform (24) is installed at the top of the lifting column (23); a lifting control console (223) is installed between the column sleeve (21) fixed on the base (1) and the handrail (11), and an oil pump (222) of the split hydraulic jack (22) is placed on the lifting control console (223). The grinding machine positioning mechanism (3) includes a grinding machine pressing mechanism (31) and a grinding machine clamping mechanism (32). The base plate (321) of the grinding machine clamping mechanism (32) is an obtuse-angled folded plate, consisting of a flat plate and an inclined plate. The end of the inclined plate of the base plate (321) is movably connected to one end of the lifting platform (24), and the end of the flat plate of the base plate (321) is elastically connected to the other end of the lifting platform (24) by the grinding machine clamping mechanism (31). One end of the stud (311) is fixed below the end of the flat plate of the base plate (321), and the other end of the stud (311) is provided with a pin (313) through the other end of the lifting platform (24). A spring (312) is sleeved on the outer periphery of the stud (311), and one end of the spring (312) acts on the lower part of the base plate (321), and the other end acts on the upper part of the lifting platform (24). The inclined panel of the base plate (321) is hinged to one side of the arc-shaped pressure plate (322) via a pressure plate hinge (325), and the other side of the arc-shaped pressure plate (322) is detachably and movably connected to the base plate (321).

2. The grinding machine clamping device for upward angle operation according to claim 1, characterized in that: The vertical split hydraulic jack (22) can be manual or electric.

3. The grinding machine clamping device for upward angle operation according to claim 2, characterized in that: In the grinding machine clamping mechanism (32), the arc-shaped pressure plate (322) is provided with rubber or sponge; one side of the arc-shaped pressure plate (322) is detachably and movably connected to the base plate (321) by a screw (323) and a handle (324) structure.

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