Polishing machine for metal product processing

Abstract

The utility model belongs to metal product processing technical field especially is polishing machine for metal product processing. Including frame, the mesa of frame is installed with the baffle, and the front and back two sides of baffle are installed with coarse polishing mechanism and fine polishing mechanism respectively, and coarse polishing mechanism and fine polishing mechanism are installed with coarse grinding polishing disc and fine grinding polishing disc correspondingly, and the mesa of frame is installed with feeding mechanism. The utility model discloses through the parallel layout of coarse polishing mechanism and fine polishing mechanism, the XY axis moving platform of cooperation feeding mechanism, realizes the coarse fine two processes of disposable completion after workpiece clamping, and the electromagnetic chuck is used for the quick positioning of metal product, and the polishing disc of cooperation double position design can eliminate the time loss of repeated clamping of traditional single position equipment, and the whole process is completed in single clamping, reduces manual operation frequency, is especially suitable for large quantities of metal plate continuous processing, compact structure design, saves floor area compared with traditional split type polishing equipment.

Description

Technical Field

[0001] This utility model relates to the field of metal product processing technology, specifically to a polishing machine for metal product processing. Background Technology

[0002] Polishing is a processing method that uses mechanical, chemical, or electrochemical actions to reduce the surface roughness of a workpiece in order to obtain a bright and smooth surface. It is a finishing process that uses polishing tools and abrasive particles or other polishing media to modify the surface of a workpiece. It is widely used in the metal products industry, especially for metal sheets.

[0003] Existing polishing machines can generally only process one workpiece at a time, and the processing speed and efficiency cannot be guaranteed well. The workpiece needs to be clamped and the program set multiple times, which is unsatisfactory in terms of processing, wastes a lot of time, and affects work efficiency.

[0004] Therefore, we proposed a polishing machine for metal product processing to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the shortcomings of the prior art, this utility model provides a polishing machine for metal product processing, which solves the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0009] A polishing machine for metal product processing includes a frame, a partition is installed on the table of the frame, and a coarse polishing mechanism and a fine polishing mechanism are respectively installed on the front and rear sides of the partition. A coarse polishing disc and a fine polishing disc are respectively installed on the coarse polishing mechanism and the fine polishing mechanism. A feeding mechanism is installed on the table of the frame.

[0010] Both the rough polishing mechanism and the fine polishing mechanism include a Z-axis linear module and a base plate. The base plate is mounted on the slide of the Z-axis linear module, and a right-angle axis motor is mounted on the base plate. The lower two ends of the base plate are equipped with spindles, and the spindles are connected to the output shaft ends of the right-angle axis motor. The spindles are connected to each other by belt drive.

[0011] The feeding mechanism includes an XY-axis moving platform and an electromagnetic chuck, with the electromagnetic chuck fixed to the XY-axis moving platform.

[0012] Furthermore, a PLC controller is installed on the frame, and the coarse polishing mechanism, fine polishing mechanism and feeding mechanism are all electrically connected to the PLC controller.

[0013] Furthermore, the coarse polishing disc and the fine polishing disc are respectively installed on the main shafts of the coarse polishing mechanism and the fine polishing mechanism, and the coarse polishing discs on both sides of the base plate have the same thickness, and the fine polishing discs on both sides of the base plate have the same thickness.

[0014] Furthermore, one end of the main shaft is fixed to the base plate by a bearing, and one of the main shafts is fixedly connected to the output shaft end of the right-angle shaft motor.

[0015] Furthermore, a dust collection hood is installed on the base plate, and the dust collection hood covers the coarse grinding polishing disc and the fine grinding polishing disc respectively.

[0016] Furthermore, the bottom of the dust hood is lower than the bottom surface of the coarse polishing disc and the fine polishing disc, and the dust hood is provided with a pipe interface.

[0017] Furthermore, a vacuum cleaner is installed at the lower part of the frame, and the vacuum cleaner is connected to the pipe interface of the vacuum hood via a corrugated hose.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, the present invention provides a polishing machine for metal product processing, which has the following beneficial effects:

[0020] This utility model, through the parallel layout of the coarse polishing mechanism and the fine polishing mechanism, and in conjunction with the XY axis moving platform of the feeding mechanism, enables the workpiece to complete both coarse and fine polishing processes in one go after clamping. The electromagnetic chuck is used for rapid positioning of metal products, and in conjunction with the polishing disc with a dual-station design, it can eliminate the time loss of repeated clamping in traditional single-station equipment, complete the entire process in a single clamping, reduce the frequency of manual operation, and is especially suitable for continuous processing of large batches of metal sheets. The compact structural design saves floor space compared with traditional split polishing equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a side view of the present invention;

[0023] Figure 3 This is a partial schematic diagram of the present invention.

[0024] In the diagram: 1. Frame; 2. Partition; 3. Coarse polishing mechanism; 4. Fine polishing mechanism; 5. Coarse polishing disc; 6. Fine polishing disc; 7. Feeding mechanism; 8. Z-axis linear module; 9. Base plate; 10. Right-angle axis motor; 11. Spindle; 12. XY-axis moving platform; 13. Electromagnetic chuck; 14. PLC controller; 15. Dust hood; 16. Pipe interface; 17. Vacuum cleaner. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] like Figures 1-3 As shown, a metal polishing machine for processing metal products according to one embodiment of the present invention includes a frame 1. A partition 2 is installed on the table of the frame 1, and a coarse polishing mechanism 3 and a fine polishing mechanism 4 are respectively installed on the front and rear sides of the partition 2. A coarse polishing disc 5 and a fine polishing disc 6 are respectively installed on the coarse polishing mechanism 3 and the fine polishing mechanism 4. A feeding mechanism 7 is installed on the table of the frame 1. Through the parallel layout of the coarse polishing mechanism 3 and the fine polishing mechanism 4, and with the XY axis moving platform 12 of the feeding mechanism 7, the coarse and fine polishing processes can be completed at one time after the workpiece is clamped. An electromagnetic chuck 13 is used for rapid positioning of metal products. With the polishing disc designed for dual workstations, the time loss of repeated clamping in traditional single-workstation equipment can be eliminated. The entire process can be completed in one clamping, reducing the frequency of manual operation. It is especially suitable for continuous processing of large batches of metal plates. The compact structure design saves floor space compared with traditional split polishing equipment.

[0028] Both the coarse polishing mechanism 3 and the fine polishing mechanism 4 include a Z-axis linear module 8 and a base plate 9. The base plate 9 is mounted on the slide of the Z-axis linear module 8, and a right-angle axis motor 10 is mounted on the base plate 9. The lower two ends of the base plate 9 are equipped with spindles 11, and the spindles 11 are connected to the output shaft ends of the right-angle axis motor 10. The spindles 11 are connected to each other by belt drive.

[0029] The feeding mechanism 7 includes an XY axis moving platform 12 and an electromagnetic chuck 13, with the electromagnetic chuck 13 fixed on the XY axis moving platform 12.

[0030] like Figure 1 As shown, in some embodiments, a PLC controller 14 is installed on the frame 1. The coarse polishing mechanism 3, the fine polishing mechanism 4, and the feeding mechanism 7 are all electrically connected to the PLC controller 14. The PLC controller 14 is a programmable logic controller, which is a digital computing and operating electronic system specifically designed for industrial applications. It uses a programmable memory to store instructions for performing logical operations, sequential control, timing, counting, and arithmetic operations. It controls various types of mechanical equipment or production processes through digital or analog inputs and outputs.

[0031] like Figure 2 As shown, in some embodiments, the coarse polishing disc 5 and the fine polishing disc 6 are respectively mounted on the main shaft 11 of the coarse polishing mechanism 3 and the fine polishing mechanism 4, and the coarse polishing disc 5 located on both sides of the base plate 9 has the same thickness, and the fine polishing disc 6 located on both sides of the base plate 9 has the same thickness. The coarse polishing disc 5 and the fine polishing disc 6 are tools used for grinding and polishing the surface of objects.

[0032] like Figure 3 As shown, in some embodiments, one end of the main shaft 11 is fixed to the base plate 9 by a bearing, and one of the main shafts 11 is fixedly connected to the output shaft end of the right-angle motor 10. After the right-angle motor 10 runs, it drives the main shaft 11 to rotate through belt drive, thereby driving the other main shaft 11 to rotate synchronously.

[0033] like Figure 2 As shown, in some embodiments, a dust suction hood 15 is installed on the seat plate 9, and the dust suction hood 15 covers the coarse grinding polishing disc 5 and the fine grinding polishing disc 6 respectively. The function of the dust suction hood 15 is to allow the dust-laden airflow near the dust removal equipment to enter the dust removal equipment through the pipe at a certain speed for purification, thereby capturing the dust-laden airflow and inhibiting the diffusion of the dust-laden airflow.

[0034] like Figure 3 As shown, in some embodiments, the bottom of the dust hood 15 is lower than the bottom surface of the coarse polishing disc 5 and the fine polishing disc 6, and the dust hood 15 is provided with a pipe interface 16. The lower position of the dust hood 15 is to avoid interference with the surface of the metal product.

[0035] like Figure 1 As shown, in some embodiments, a vacuum cleaner 17 is installed at the lower part of the frame 1, and the vacuum cleaner 17 is connected to the pipe interface 16 of the vacuum hood 15 through a corrugated hose. The vacuum cleaner 17 generates suction by driving a fan with a motor to suck dust and particulate matter into the device, and then separates and collects them through a filtration system.

[0036] In use, the parallel layout of the coarse polishing mechanism 3 and the fine polishing mechanism 4, along with the XY axis moving platform 12 of the feeding mechanism 7, enables the workpiece to complete both coarse and fine polishing processes in one go after clamping. The electromagnetic chuck 13 is used to quickly position metal products (magnetic metal materials). With the polishing disc designed for dual workstations, the time loss from repeated clamping in traditional single-workstation equipment can be eliminated. The entire process can be completed in a single clamping, reducing the frequency of manual operation. It is especially suitable for continuous processing of large batches of metal sheets. The compact structure design saves floor space compared to traditional split-type polishing equipment.

[0037] In summary, by using the parallel layout of the coarse polishing mechanism 3 and the fine polishing mechanism 4, and in conjunction with the XY axis moving platform 12 of the feeding mechanism 7, the coarse and fine polishing processes can be completed in one go after the workpiece is clamped. The electromagnetic chuck 13 is used for rapid positioning of metal products. With the polishing disc designed for dual workstations, the time loss from repeated clamping in traditional single-workstation equipment can be eliminated. The entire process can be completed in a single clamping, reducing the frequency of manual operation. It is especially suitable for continuous processing of large batches of metal sheets. The compact structural design saves floor space compared to traditional split-type polishing equipment.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A polishing machine for processing metal products, comprising a frame (1), characterized in that: A partition (2) is installed on the table of the frame (1), and a coarse polishing mechanism (3) and a fine polishing mechanism (4) are installed on the front and rear sides of the partition (2), respectively. A coarse polishing disc (5) and a fine polishing disc (6) are installed on the coarse polishing mechanism (3) and the fine polishing mechanism (4), respectively. A feeding mechanism (7) is installed on the table of the frame (1). Both the coarse polishing mechanism (3) and the fine polishing mechanism (4) include a Z-axis linear module (8) and a base plate (9). The base plate (9) is mounted on the slide of the Z-axis linear module (8), and a right-angle axis motor (10) is mounted on the base plate (9). The lower two ends of the base plate (9) are equipped with spindles (11), and the spindles (11) are connected to the output shaft of the right-angle axis motor (10). The spindles (11) are connected to each other by belt drive. The feeding mechanism (7) includes an XY axis moving platform (12) and an electromagnetic chuck (13), the electromagnetic chuck (13) being fixed on the XY axis moving platform (12).

2. The polishing machine for metal product processing according to claim 1, characterized in that: A PLC controller (14) is installed on the frame (1), and the coarse polishing mechanism (3), fine polishing mechanism (4) and feeding mechanism (7) are all electrically connected to the PLC controller (14).

3. The polishing machine for metal product processing according to claim 1, characterized in that: The coarse polishing disc (5) and the fine polishing disc (6) are respectively installed on the main shaft (11) of the coarse polishing mechanism (3) and the fine polishing mechanism (4), and the coarse polishing disc (5) located on both sides of the seat plate (9) has the same thickness, and the fine polishing disc (6) located on both sides of the seat plate (9) has the same thickness.

4. The polishing machine for metal product processing according to claim 1, characterized in that: One end of the main shaft (11) is fixed to the base plate (9) by a bearing, and one of the main shafts (11) is fixedly connected to the output shaft end of the right-angle motor (10).

5. The polishing machine for metal product processing according to claim 1, characterized in that: A dust collection hood (15) is installed on the seat plate (9), and the dust collection hood (15) covers the coarse polishing disc (5) and the fine polishing disc (6).

6. The polishing machine for metal product processing according to claim 5, characterized in that: The bottom of the dust hood (15) is lower than the bottom surface of the coarse polishing disc (5) and the fine polishing disc (6), and the dust hood (15) is provided with a pipe interface (16).

7. The polishing machine for metal product processing according to claim 6, characterized in that: A vacuum cleaner (17) is installed on the lower part of the frame (1), and the vacuum cleaner (17) is connected to the pipe interface (16) of the vacuum hood (15) through a corrugated hose.

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