A straightening and derusting device for steel wire processing

Abstract

The utility model relates to steel wire processing technical field, and disclose a kind of straightening and rust removal device for steel wire processing, including device shell, between the device shell upper and lower side inner wall No. one partition, No. two partition, rust removal mechanism and two straightening mechanism are fixedly installed, dust collection mechanism is fixedly installed in the device shell upper end face. By rust removal step is divided into two steps of dust removal and rust removal, dust removal is carried out to steel wire first, dust on the surface of steel wire is adsorbed and collected using dust collection mechanism, then rust removal brush is used to carry out rust removal work to the surface of steel wire, rust generated in work can be adsorbed and fixed on the upper surface of magnetic attraction piece under the action of gravity and magnetic attraction, to complete the classification collection and storage of dust and rust, when needing to recycle rust, just slide sliding block, drive scraper to scrape rust accumulated on the surface of magnetic attraction piece, compared with traditional rust and dust mixed collection, rust is collected separately more convenient for staff recycling.

Description

Technical Field

[0001] This utility model relates to the field of steel wire processing technology, specifically to a straightening and rust removal device for steel wire processing. Background Technology

[0002] Steel wire, as an industrial product with high strength and good toughness, is often reused to reduce costs, and it retains its high strength and toughness even after multiple uses. Before reuse, steel wire needs to be treated. For example, bent or rusted steel wire requires straightening and rust removal. Straightening and rust removal can be done manually or by machine.

[0003] When existing straightening and rust removal devices remove rust from steel wires, the dust and rust generated are collected together. This mixture of dust and rust requires manual filtration and separation during rust recycling, which is time-consuming and labor-intensive. At the same time, the rust removal brushes on the rust removal rollers will wear out after long-term use and need to be replaced. However, the replacement process for the rust removal brushes in traditional straightening and rust removal devices is cumbersome, which seriously affects the rust removal efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a straightening and rust removal device for steel wire processing, which has the advantages of easy recycling of rust and easy replacement of rust removal brushes, thus solving the problems mentioned in the background art.

[0005] This utility model provides the following technical solution: a straightening and rust removal device for steel wire processing, comprising a device shell, a steel wire body slidably connected between the inner walls of both sides of the device shell, multiple support pads fixedly installed on the lower end face of the device shell, a first partition plate, a second partition plate, a rust removal mechanism and two straightening mechanisms fixedly installed between the upper and lower inner walls of the device shell, a dust collection mechanism fixedly installed on the upper end face of the device shell, grooves are provided on the opposite surfaces of the first and second partition plates, a slider is slidably connected between the two grooves, a scraper is fixedly installed on the lower end face of the slider, and a magnetic block is fixedly installed between the first and second partition plates.

[0006] As a preferred embodiment of this utility model, the front end face of the device housing is hinged with two protective doors, each with a transparent glass plate fixedly installed on its front end face, and each with a door handle fixedly installed on its front end face.

[0007] As a preferred technical solution of this utility model, the dust collection mechanism includes a housing, a filter screen is fixedly installed inside the housing, an exhaust fan is fixedly installed on one side of the housing, a suction pipe is fixedly installed on the other side of the housing, and a dust collection cover is fixedly installed on the lower end face of the suction pipe.

[0008] As a preferred embodiment of this utility model, the correction mechanism includes two No. 1 rotating shafts, each of which has a No. 1 pulley fixedly installed on one side. A No. 1 transmission belt is wound between the two No. 1 pulleys. A No. 1 coupling is fixedly installed on one side of one of the two No. 1 rotating shafts. A No. 1 drive motor is fixedly installed on one side of the No. 1 coupling. A No. 1 support plate is fixedly installed on the lower end face of the No. 1 drive motor. Two No. 1 connecting blocks and correction wheels are rotatably connected to the surfaces of the two No. 1 rotating shafts.

[0009] As a preferred embodiment of this utility model, the rust removal mechanism includes a second connecting block, two second rotating shafts are rotatably mounted on the rear end face of the second connecting block, a second pulley is fixedly mounted on one side of each of the two second rotating shafts, a second transmission belt is wound between the two second pulleys, a second coupling is fixedly mounted on one side of one of the two second rotating shafts, a second drive motor is fixedly mounted on one side of the second coupling, and a second support plate is fixedly mounted on the lower end face of the second drive motor.

[0010] As a preferred technical solution of this utility model, each of the two No. 2 rotating shafts is fitted with a mounting base on one side, and a rust removal brush is fixedly installed on the surface of each of the two mounting bases. Each of the two No. 2 rotating shafts is fitted with a limiting plate on the same side, and two fixing bolts are threadedly connected between the two limiting plates and the two No. 2 rotating shafts.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This straightening and rust removal device for steel wire processing divides the rust removal process into two steps: dust removal and rust removal. First, dust is removed from the steel wire using a dust collection mechanism to adsorb and collect the dust on the surface of the steel wire. Then, a rust removal brush is used to remove rust from the surface of the steel wire. The rust produced during the process is adsorbed and fixed on the surface of the magnetic block under the action of gravity and magnetism, thus completing the classification, collection and storage of dust and rust. When it is necessary to recycle the rust, simply slide the slider to drive the scraper to scrape off the rust accumulated on the surface of the magnetic block. Compared with the traditional mixed collection of rust and dust, collecting the rust separately makes it more convenient for workers to recycle and reuse it.

[0012] 2. This straightening and rust removal device for steel wire processing is designed to fix the position of the mounting base by snapping the rust removal brush and the mounting seat onto the second rotating shaft and using fixing bolts to install the limiting plate at one end of the second rotating shaft. When the rust removal brush wears out after a long period of rust removal work, it is only necessary to remove the fixing bolts and remove the limiting plate and the mounting base to quickly replace the rust removal brush. Compared with the replacement of traditional rust removal brushes, the steps are more convenient and faster. Attached Figure Description

[0013] Figure 1 This is an isometric schematic diagram of the present invention; Figure 2 This is an isometric schematic diagram of the internal structure of this utility model; Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 4 This is a cross-sectional schematic diagram of the dust collection mechanism of this utility model; Figure 5 This is an isometric schematic diagram of the correction mechanism of this utility model; Figure 6 This is an exploded schematic diagram of the rust removal mechanism of this utility model.

[0014] In the diagram: 1. Device housing; 2. Steel wire body; 3. Support pad; 4. Protective door; 5. Transparent glass plate; 6. Door handle; 7. Dust collection mechanism; 8. Correction mechanism; 9. First partition plate; 10. Rust removal mechanism; 11. Second partition plate; 12. Magnetic block; 13. Scraper; 14. Slider; 15. Slide rail; 701. Mechanism housing; 702. Filter screen; 703. Exhaust fan; 704. Suction pipe; 705. Dust collection hood; 801. First rotating shaft; 802. First connecting block; 80 3. Straightening wheel; 804. Pulley No. 1; 805. Transmission belt No. 1; 806. Drive motor No. 1; 807. Coupling No. 1; 808. Support plate No. 1; 1001. Shaft No. 2; 1002. Connecting block No. 2; 1003. Pulley No. 2; 1004. Transmission belt No. 2; 1005. Drive motor No. 2; 1006. Coupling No. 2; 1007. Support plate No. 2; 1008. Mounting base; 1009. Rust removal brush; 1010. Limiting plate; 1011. Fixing bolts. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-6A straightening and rust removal device for steel wire processing includes a device housing 1, a steel wire body 2 slidably connected between the inner walls of both sides of the device housing 1, a plurality of support pads 3 fixedly installed on the lower end face of the device housing 1, a first partition plate 9, a second partition plate 11, a rust removal mechanism 10 and two straightening mechanisms 8 fixedly installed between the upper and lower inner walls of the device housing 1, a dust collection mechanism 7 fixedly installed on the upper end face of the device housing 1, a sliding groove 15 is opened on the opposite surfaces of the first partition plate 9 and the second partition plate 11, a slider 14 is slidably connected between the two sliding grooves 15, a scraper 13 is fixedly installed on the lower end face of the slider 14, a magnetic block 12 is fixedly installed between the first partition plate 9 and the second partition plate 11, and two protective doors 4 are hinged to the front end face of the device housing 1, a transparent glass plate 5 is fixedly installed on the front end face of the two protective doors 4, and a door handle 6 is fixedly installed on the front end face of the two protective doors 4. In the above structure, the steel wire body 2 passes through the inside of the device housing 1 to complete the straightening and rust removal. Initially, the dust collection mechanism 7 will adsorb and collect the dust on the surface of the steel wire body 2. Then, the steel wire body 2 will pass through the straightening mechanism 8 to complete the initial straightening. After that, the rust removal mechanism 10 will remove rust from the surface of the steel wire body 2. The rust produced by rust removal will be adsorbed and fixed on the surface of the magnetic block 12 under the action of gravity and the magnetic force of the magnetic block 12. After the rust removal is completed, the protective door 4 is opened, and the slider 14 is slid along the slide 15 to drive the scraper 13 to scrape off the rust accumulated on the surface of the magnetic block 12. This can complete the classification and collection of dust and rust, making it easier for workers to recycle the rust. After the rust removal is completed, the straightening mechanism 8 will further straighten the steel wire body 2.

[0017] In a preferred embodiment, the dust collection mechanism 7 includes a housing 701, a filter screen 702 fixedly installed inside the housing 701, an exhaust fan 703 fixedly installed on one side of the housing 701, a suction pipe 704 fixedly installed on the other side of the housing 701, and a dust collection cover 705 fixedly installed on the lower end face of the suction pipe 704. In the above structure, the exhaust fan 703 draws air from the housing 701, thereby generating suction force in the suction pipe 704 and the dust collection hood 705 to adsorb and collect dust on the surface of the steel wire body 2. The adsorbed and collected dust is filtered out by the filter screen 702 and accumulates inside the housing 701. Then, the door on the surface of the housing 701 can be opened to clean the dust.

[0018] In a preferred embodiment, the correction mechanism 8 includes two primary rotating shafts 801, each of which has a primary pulley 804 fixedly mounted on one side. A transmission belt 805 is wound between the two primary pulleys 804. A coupling 807 is fixedly mounted on one side of one of the primary rotating shafts 801. A drive motor 806 is fixedly mounted on one side of the coupling 807. A support plate 808 is fixedly mounted on the lower end face of the drive motor 806. Two primary connecting blocks 802 and a correction wheel 803 are rotatably connected to the surfaces of the two primary rotating shafts 801. In the above structure, the No. 1 drive motor 806 drives the No. 1 rotating shaft 801 and the straightening wheel 803 to rotate, and the steel wire body 2 passes between the two straightening wheels 803 for straightening.

[0019] In a preferred embodiment, the rust removal mechanism 10 includes a second connecting block 1002. Two second rotating shafts 1001 are rotatably mounted on the rear end face of the second connecting block 1002. A second pulley 1003 is fixedly mounted on one side of each of the two second rotating shafts 1001. A second transmission belt 1004 is wound between the two second pulleys 1003. A second coupling 1006 is fixedly mounted on one side of one of the two second rotating shafts 1001. A second drive motor 1005 is fixedly installed. A second support plate 1007 is fixedly installed on the lower end face of the second drive motor 1005. Mounting seats 1008 are snapped onto one side of each of the two second rotating shafts 1001. Rust removal brushes 1009 are fixedly installed on the surface of each of the two mounting seats 1008. A limiting plate 1010 is snapped onto the same side of each of the two second rotating shafts 1001. Two fixing bolts 1011 are threadedly connected between each of the two limiting plates 1010 and the two second rotating shafts 1001. In the above structure, the No. 2 drive motor 1005 drives the two No. 2 rotating shafts 1001 to rotate, which in turn drives the mounting base 1008 and the rust removal brush 1009 to rotate. The steel wire body 2 passes between the two rust removal brushes 1009 to complete the rust removal. After a long period of rust removal, the rust removal brush 1009 will wear out and fail. At this time, it is only necessary to remove the fixing bolt 1011 and remove the limiting plate 1010 and the mounting base 1008 to quickly replace the rust removal brush 1009. Compared with the replacement of the rust removal brush 1009 in the traditional straightening and rust removal device, it is more convenient and faster.

[0020] Working principle: The steel wire body 2 passes through the inside of the device housing 1 to complete the straightening and rust removal. Initially, the exhaust fan 703 draws air from the mechanism housing 701, causing the suction pipe 704 and dust collection hood 705 to generate suction, thereby adsorbing and collecting dust on the surface of the steel wire body 2. The adsorbed and collected dust is filtered out by the filter screen 702 and accumulates inside the mechanism housing 701. After the straightening and rust removal work is completed, the door on the surface of the mechanism housing 701 can be opened to clean the dust. Then, the steel wire body 2 passes between two straightening wheels 803 for straightening. Afterwards, the second drive motor 1005 drives the two second rotating shafts 1001 to rotate, which in turn drives the mounting base 1008 and the rust removal brush 1009 to rotate, and the steel wire body 2 passes through... Rust removal is performed between two rust-removing brushes 1009. The rust produced during rust removal is attracted and fixed to the surface of the magnetic block 12 under the action of gravity and the magnetic force of the magnetic block 12. After rust removal is completed, the protective door 4 is opened, and the slider 14 is slid along the slide 15 to drive the scraper 13 to scrape off the rust accumulated on the surface of the magnetic block 12. This allows for the classification and collection of dust and rust, making it easier for workers to recycle the rust. After a long period of rust removal, the rust-removing brushes 1009 will wear out and fail. At this time, simply remove the fixing bolts 1011 and remove the limiting plate 1010 and the mounting base 1008 to quickly replace the rust-removing brushes 1009. Compared with the replacement of the rust-removing brushes 1009 in traditional straightening and rust removal devices, this method is more convenient and faster.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A straightening and rust removal device for steel wire processing, comprising a device housing (1), characterized in that: A steel wire body (2) is slidably connected between the inner walls of both sides of the outer shell (1) of the device. Multiple support pads (3) are fixedly installed on the lower end face of the outer shell (1). A first partition plate (9), a second partition plate (11), a rust removal mechanism (10) and two straightening mechanisms (8) are fixedly installed between the upper and lower inner walls of the outer shell (1). A dust collection mechanism (7) is fixedly installed on the upper end face of the outer shell (1). Slide grooves (15) are opened on the opposite surfaces of the first partition plate (9) and the second partition plate (11). A slider (14) is slidably connected between the two slide grooves (15). A scraper (13) is fixedly installed on the lower end face of the slider (14). A magnetic block (12) is fixedly installed between the first partition plate (9) and the second partition plate (11).

2. The straightening and rust removal device for steel wire processing according to claim 1, characterized in that: The front end of the outer shell (1) of the device has two protective doors (4) hinged to it. A transparent glass plate (5) is fixedly installed on the front end of each of the two protective doors (4), and a door handle (6) is fixedly installed on the front end of each of the two protective doors (4).

3. The straightening and rust removal device for steel wire processing according to claim 1, characterized in that: The dust collection mechanism (7) includes a housing (701), a filter screen (702) is fixedly installed inside the housing (701), an exhaust fan (703) is fixedly installed on one side of the housing (701), a suction pipe (704) is fixedly installed on the other side of the housing (701), and a dust collection cover (705) is fixedly installed on the lower end face of the suction pipe (704).

4. The straightening and rust removal device for steel wire processing according to claim 1, characterized in that: The correction mechanism (8) includes two No. 1 rotating shafts (801), each of which is fixedly mounted with a No. 1 pulley (804) on one side. A No. 1 transmission belt (805) is wound between the two No. 1 pulleys (804). A No. 1 coupling (807) is fixedly mounted on one side of one of the two No. 1 rotating shafts (801). A No. 1 drive motor (806) is fixedly mounted on one side of the No. 1 coupling (807). A No. 1 support plate (808) is fixedly mounted on the lower end face of the No. 1 drive motor (806). Two No. 1 connecting blocks (802) and a correction wheel (803) are rotatably connected to the surfaces of the two No. 1 rotating shafts (801).

5. The straightening and rust removal device for steel wire processing according to claim 1, characterized in that: The rust removal mechanism (10) includes a second connecting block (1002), on which two second rotating shafts (1001) are rotatably mounted. A second pulley (1003) is fixedly mounted on one side of each of the two second rotating shafts (1001). A second transmission belt (1004) is wound between the two second pulleys (1003). A second coupling (1006) is fixedly mounted on one side of one of the two second rotating shafts (1001). A second drive motor (1005) is fixedly mounted on one side of the second coupling (1006). A second support plate (1007) is fixedly mounted on the lower end face of the second drive motor (1005).

6. The straightening and rust removal device for steel wire processing according to claim 5, characterized in that: Each of the two No. 2 rotating shafts (1001) is fitted with a mounting base (1008) on one side. Each of the two mounting bases (1008) is fixedly fitted with a rust removal brush (1009). Each of the two No. 2 rotating shafts (1001) is fitted with a limiting plate (1010) on the same side. Each of the two limiting plates (1010) and the two No. 2 rotating shafts (1001) is threaded with two fixing bolts (1011).

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