A polishing device based on surface treatment of titanium metal plate
Patent Information
- Application Number
- CN202522088208.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-28
AI Technical Summary
现有的板材抛光后通常采用机械手配合吸盘进行收集的方式,存在因机械手抓取定位精度不足导致的板材与收集装置发生碰撞的风险,这种碰撞会对已抛光的钛板材表面造成划伤或磕碰缺陷,严重影响成品表面质量的一致性和完整性
1、当容纳组件内部装满钛板材后,通过支撑组件的气缸输出端驱动支杆,配合轴杆的转动带动托板向前上方翻转,使原本开口朝后的装载箱转变为开口朝上的状态,这一翻转动作利用杠杆原理实现了装载箱姿态的精准转换,不仅显著降低了人工取放装载箱的操作高度和难度,更避免了直接吊装或搬运可能造成的板材滑落风险,同时为天车或机械手等自动化设备提供了理想的抓取接口,极大提升了设备的安全性和上下料效率。
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Figure CN224659081U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of titanium metal sheet processing technology, specifically a polishing device based on titanium metal sheet surface treatment. Background Technology
[0002] Titanium metal sheets are widely used in aerospace, medical implants, high-end consumer goods and chemical industries due to their excellent strength, corrosion resistance and biocompatibility; According to CN221416202U, a metal plate surface polishing device is disclosed. This technology discloses a polishing box, with a scraping assembly at the top of both ends of the polishing box. The scraping assembly is used to scrape off impurities that adhere to the surface of the metal plate during polishing. A low-consumption filter assembly is provided inside the lower end of the polishing box. The low-consumption filter assembly is used to filter the cleaning liquid to reduce costs. The device has the following technical effects: "The limiting frame can provide an installation position for the inner structure. The internal support spring can push the bottom movable plate outward. The movable plate can push the outer push bracket downward. The pressing roller is kept in contact with the surface of the metal plate by the pressing. During the movement of the metal plate, the surface impurities are scraped off by the pressing scraper, avoiding the problem of cleaning required for subsequent processing due to impurities adhering to the surface." The existing method of collecting polished titanium plates using a robotic arm and suction cups poses a risk of collision between the plate and the collection device due to insufficient gripping and positioning accuracy of the robotic arm. Such collisions can cause scratches or dents on the polished titanium plate surface, seriously affecting the consistency and integrity of the finished product's surface quality. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a polishing device based on the surface treatment of titanium metal sheets. By automatically flipping the support component to change the opening direction of the receiving component, and in conjunction with the tooling component and lifting component, it realizes the automated collection and continuous operation of polished titanium sheets, significantly improving safety and production efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a polishing device based on the surface treatment of titanium metal sheets, comprising a processing table, a gantry frame disposed at the rear of the upper end of the processing table, a polishing machine disposed on the gantry frame, and a processing mechanism disposed on the processing table for processing titanium metal sheets, the processing mechanism comprising: Tooling components are set at the middle of the upper part of the processing table and are used for positioning the sheet metal. Lifting assembly, including a base plate fixed to the front of the upper end of the processing table; The support assembly includes a base mounted on the base plate, a shaft rotatably mounted between the left and right sides of the front end of the base, a support plate inside the base, and the front end of the support plate is fixed to the outer wall of the shaft. Support rods are fixed at both ends of the shaft, and a shaft frame is fixed at both ends of the top of the base. A cylinder is pivotally connected to the shaft frame, and the output end of the cylinder is pivotally connected to the upper end of the support rod. Insertion holes are provided at the four corners inside the support plate. The accommodating component includes a loading box placed on a pallet, with the opening of the loading box facing the rear of the tooling component.
[0005] Preferably, the receiving component further includes several partition grooves formed on the inner walls of the left and right ends of the loading box, and several guide wheels are rotatably mounted on the partition grooves.
[0006] Preferably, the housing assembly further includes plugs fixed to the four corners of the bottom of the loading box and mating with the sockets.
[0007] Preferably, the receiving assembly further includes handles formed inside the upper and lower ends of the loading box.
[0008] Preferably, the lifting assembly further includes guide rods fixed at the four corners of the bottom of the base and slidably installed through the base plate, and an electric push rod is installed at the bottom of the base plate, with the output end of the electric push rod fixed to the bottom of the base.
[0009] Preferably, the tooling assembly includes a Y-axis slide table set on the machining table, a tooling seat mounted on the Y-axis slide table, a positioning plate fixed at the upper end of the tooling seat, a pusher head slidably mounted inside the tooling seat, and a driving component provided on the tooling seat for driving the pusher head to move.
[0010] Beneficial effects This invention provides a polishing device based on the surface treatment of titanium metal sheets. Compared with the prior art, it has the following advantages: 1. Once the container is filled with titanium plates, the cylinder output of the supporting component drives the support rod, which, in conjunction with the rotation of the shaft, causes the pallet to flip forward and upward, changing the loading box from an open-back position to an open-up position. This flipping action utilizes the lever principle to achieve a precise change in the loading box's posture, which not only significantly reduces the height and difficulty of manually picking up and placing the loading box, but also avoids the risk of plates slipping due to direct hoisting or handling. At the same time, it provides an ideal gripping interface for automated equipment such as overhead cranes or robotic arms, greatly improving the safety and loading / unloading efficiency of the equipment.
[0011] 2. The electric push rod drives the receiving component on the support assembly to perform intermittent precise lifting and lowering movements. After the tooling assembly places the titanium plate to be polished on the positioning plate and the polishing machine completes the surface treatment, the Y-axis slide table drives the tooling seat to move the plate to the predetermined position at the front of the processing table. At this time, the lifting component automatically lowers by one station spacing so that the empty partition slot in the loading box is accurately aligned with the pushing trajectory of the pusher. Then the drive component pushes the pusher to smoothly push the polished plate into the designated receiving space. After completion, the lifting component rises again by one station to wait for the loading of the next plate, realizing the automated classification and collection of the plate after polishing and continuous operation. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the tooling components in this utility model; Figure 3 This is a schematic diagram of the lifting assembly in this utility model; Figure 4 This is a schematic diagram of the support component in this utility model; Figure 5 This is a schematic diagram of the structure on the back of the housing component in this utility model.
[0013] In the diagram: 1. Machining table; 2. Machining mechanism; 21. Tooling assembly; 211. Y-axis slide; 212. Tooling base; 213. Positioning plate; 214. Push head; 215. Drive component; 22. Lifting assembly; 221. Base plate; 222. Guide rod; 223. Electric push rod; 23. Support assembly; 231. Base; 232. Shaft; 233. Pallet; 234. Support rod; 235. Shaft bracket; 236. Cylinder; 237. Socket; 24. Receiving assembly; 241. Loading box; 242. Divider groove; 243. Guide wheel; 244. Plug; 245. Handle; 3. Gantry frame; 4. Polishing machine. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1 - Figure 5This utility model provides a technical solution: a polishing device based on the surface treatment of titanium metal sheets, including a processing table 1, a gantry frame 3 arranged at the rear of the upper end of the processing table 1, a polishing machine 4 arranged on the gantry frame 3, and a processing mechanism 2 arranged on the processing table 1 for processing titanium metal sheets, the processing mechanism 2 including: Tooling assembly 21 is set at the upper middle part of the processing table 1 and is used for positioning the sheet metal; The lifting assembly 22 includes a base plate 221 fixed to the front of the upper end of the processing table 1; The support assembly 23 includes a base 231 disposed above the base plate 221. A shaft 232 is rotatably mounted between the left and right sides of the front end of the base 231. A support plate 233 is disposed inside the base 231, and the front end of the support plate 233 is fixed to the outer wall of the shaft 232. Support rods 234 are fixed at both ends of the shaft 232. A shaft frame 235 is fixed at both ends of the top of the base 231. A cylinder 236 is pivotally connected to the shaft frame 235, and the output end of the cylinder 236 is pivotally connected to the upper end of the support rod 234. Insertion holes 237 are provided at the four corners inside the support plate 233. The receiving component 24 includes a loading box 241 placed on a pallet 233, with the opening of the loading box 241 facing the rear tooling component 21.
[0016] In this embodiment, when the housing component 24 is filled with titanium plates, the output end of the cylinder 236 of the supporting component 23 drives the support rod 234, which, in conjunction with the rotation of the shaft 232, causes the pallet 233 to flip forward and upward, so that the loading box 241, which was originally facing backward, changes to a state where the opening faces upward. This flipping action uses the lever principle to achieve a precise change in the orientation of the loading box, which not only significantly reduces the operation height and difficulty of manually picking up and placing the loading box, but also avoids the risk of the plates slipping due to direct hoisting or handling. At the same time, it provides an ideal gripping interface for automated equipment such as overhead cranes or robotic arms, greatly improving the safety of the equipment and the efficiency of loading and unloading.
[0017] Specifically, the housing component 24 also includes several partition grooves 242 formed on the inner walls of the left and right ends of the loading box 241, and several guide wheels 243 are rotatably mounted on the partition grooves 242.
[0018] In this embodiment, by opening several sets of partition grooves 242 on the inner walls of the left and right ends of the loading box 241, and rotating and installing guide wheels 243 in each partition groove 242, a parallel channel structure is formed. When the plate is fed into the loading box 241 through the tooling assembly 21, the two sides of the plate contact the guide wheels 243. The sliding friction is converted into rolling friction by utilizing the principle of rolling friction, which significantly reduces the movement resistance during the loading process of the plate, ensuring smooth and unobstructed plate conveying. At the same time, it effectively avoids scratches on the plate surface caused by friction dragging, and ensures the surface integrity of the titanium plate before polishing.
[0019] Specifically, the housing assembly 24 also includes plugs 244 fixed to the four corners of the bottom of the loading box 241 and mating with the sockets 237.
[0020] In this embodiment, when the loading box 241 is placed on the pallet 233, the plug 244 is automatically inserted into the socket 237 under the action of gravity, preventing the box body from shifting or shaking due to changes in the tilt angle of the loading box 241.
[0021] Specifically, the housing component 24 also includes handles 245 located inside the upper and lower ends of the loading box 241.
[0022] In this embodiment, the handles 245 opened inside the upper and lower ends of the loading box 241 not only conform to the ergonomic principle for easy manual gripping and handling, but also perfectly adapt to the operation requirements of automated equipment such as robotic grippers or overhead crane hooks through the precisely designed opening size and load-bearing structure.
[0023] Specifically, the lifting assembly 22 also includes guide rods 222 fixed at the four corners of the bottom of the base 231 and slidably mounted through the base plate 221. An electric push rod 223 is installed at the bottom of the base plate 221, and the output end of the electric push rod 223 is fixed to the bottom of the base 231.
[0024] In this embodiment, the electric push rod 223 drives the receiving component 24 on the support component 23 to perform intermittent precise lifting and lowering movements. After the tooling component 21 finishes polishing a titanium plate, the lifting component 22 automatically descends by one station spacing, so that the empty partition slot 242 in the loading box 241 is accurately aligned with the pushing trajectory of the push head 214. At this time, the tooling component 21 can smoothly push the polished plate into the designated level of receiving space. Then the lifting component 22 rises again by one station to wait for the next plate to be loaded.
[0025] Specifically, the tooling assembly 21 includes a Y-axis slide 211 mounted on the machining table 1, a tooling base 212 mounted on the Y-axis slide 211, a positioning plate 213 fixed at the upper end of the tooling base 212, a pusher 214 slidably mounted inside the tooling base 212, and a driving component 215 provided on the tooling base 212 for driving the pusher 214 to move.
[0026] In this embodiment, after the operator places the titanium plate to be polished on the positioning plate 213, the polishing machine 4 on the gantry 3 performs surface treatment on it. After the polishing operation is completed, the Y-axis slide table 211 drives the tooling seat 212 to move the plate on the positioning plate 213 to the predetermined position at the front end of the processing table. At this time, the drive component 215 starts and pushes the sliding push head 214 forward in a straight line, smoothly pushing the polished plate into the loading box 241 which is in the receiving position.
[0027] The working principle and usage process of this utility model are as follows: First, the operator places the titanium plate to be polished on the positioning plate 213, and then the polishing machine 4 on the gantry 3 performs surface treatment on it. After the polishing operation is completed, the Y-axis slide table 211 drives the tooling seat 212 to move the plate on the positioning plate 213 to the predetermined position at the front end of the processing table. At this time, the drive component 215 starts and pushes the sliding push head 214 forward in a straight line, and smoothly pushes the polished plate into the loading box 241 which is in the receiving position. Meanwhile, the electric push rod 223 drives the receiving component 24 on the support component 23 to perform intermittent precise lifting and lowering movements. After the tooling component 21 finishes polishing a titanium plate, the lifting component 22 automatically descends by one station spacing, so that the empty partition slot 242 in the loading box 241 is accurately aligned with the pushing trajectory of the push head 214. At this time, the tooling component 21 can smoothly push the polished plate into the designated level of receiving space. Then the lifting component 22 rises again by one station to wait for the next plate to be loaded. Finally, once the container 24 is filled with titanium plates, the cylinder 236 of the supporting component 23 drives the support rod 234, which, in conjunction with the rotation of the shaft 232, causes the pallet 233 to flip forward and upward, changing the loading box 241 from an open-back position to an open-up position. This flipping action utilizes the lever principle to achieve a precise change in the loading box's posture, which not only significantly reduces the height and difficulty of manually picking up and placing the loading box, but also avoids the risk of plates slipping due to direct hoisting or handling. At the same time, it provides an ideal gripping interface for automated equipment such as overhead cranes or robotic arms, greatly improving the safety and loading / unloading efficiency of the equipment.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A polishing device based on the surface treatment of titanium metal sheets, comprising a processing table (1), a gantry frame (3) arranged at the rear of the upper end of the processing table (1), and a polishing machine (4) arranged on the gantry frame (3), characterized in that: The processing table (1) is equipped with a processing mechanism (2) for processing titanium metal sheets. The processing mechanism (2) includes: Tooling assembly (21) is set at the middle of the upper end of the processing table (1) and is used for plate positioning; The lifting assembly (22) includes a base plate (221) fixed to the front of the upper end of the processing table (1). The support assembly (23) includes a base (231) disposed above the base plate (221), a shaft (232) is rotatably mounted between the left and right sides of the front end of the base (231), a support plate (233) is disposed inside the base (231), and the front end of the support plate (233) is fixed to the outer wall of the shaft (232), a support rod (234) is fixed at both ends of the shaft (232), a shaft frame (235) is fixed at both ends of the top of the base (231), a cylinder (236) is pivotally connected to the shaft frame (235), and the output end of the cylinder (236) is pivotally connected to the upper end of the support rod (234), and a socket (237) is provided at each of the four corners inside the support plate (233). The receiving assembly (24) includes a loading box (241) placed on a pallet (233), with the opening of the loading box (241) facing the rear tooling assembly (21).
2. The polishing equipment based on titanium metal sheet surface treatment according to claim 1, characterized in that: The receiving component (24) also includes several partition grooves (242) formed on the inner walls of the left and right ends of the loading box (241), and several guide wheels (243) are rotatably mounted on the partition grooves (242).
3. The polishing equipment based on titanium metal sheet surface treatment according to claim 1, characterized in that: The receiving assembly (24) also includes plugs (244) fixed to the four corners of the bottom of the loading box (241) and mating with the sockets (237).
4. The polishing equipment based on titanium metal sheet surface treatment according to claim 1, characterized in that: The receiving assembly (24) also includes handles (245) located inside the upper and lower ends of the loading box (241).
5. A polishing device based on titanium metal sheet surface treatment according to claim 1, characterized in that: The lifting assembly (22) also includes guide rods (222) fixed at the four corners of the bottom of the base (231) and slidably installed through the base plate (221). An electric push rod (223) is installed at the bottom of the base plate (221), and the output end of the electric push rod (223) is fixed to the bottom of the base (231).
6. The polishing equipment based on titanium metal sheet surface treatment according to claim 1, characterized in that: The tooling assembly (21) includes a Y-axis slide (211) mounted on the machining table (1), a tooling seat (212) mounted on the Y-axis slide (211), a positioning plate (213) fixed at the upper end of the tooling seat (212), a pusher (214) slidably mounted inside the tooling seat (212), and a driving component (215) provided on the tooling seat (212) for driving the pusher (214) to move.
Citation Information
Patent Citations
Metal plate surface polishing device
CN221416202U