A dry-type light polishing machine
Patent Information
- Application Number
- CN202522091559.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种干式溜光机,旨在改善现有技术中主轴会随着设备使用不断加剧磨损的问题
1、本实用新型中,主电机带动主动轮转动,通过皮带将动力传递给驱动转盘,驱动转盘通过连杆与从动转盘刚性连接,驱动转盘转动时从动转盘同步转动,辅助电机带动链轮一转动,通过链条将动力传递给链轮二,链轮二与从动转盘直接相连,该设备将动力传导给两转盘本身,不通过中心轴传递动力,解决现有技术中主轴随使用加剧磨损的问题;
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Figure CN224659084U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sintering machine technology, and in particular to a dry sintering machine. Background Technology
[0002] Dry polishing machines are surface treatment equipment without liquid media. Their core function is to deburr, round corners, polish surfaces, and remove oxide scale from workpieces made of metal, plastic, and other materials through physical grinding. They are widely used in automotive parts, electronic components, precision hardware, and other fields. Compared with traditional wet polishing machines, they do not require subsequent drying or wastewater treatment, and have significant advantages such as environmental protection, energy saving, and no risk of workpiece corrosion. Their main structure includes a drive system, grinding media, dust removal system, frame, and protective system.
[0003] In current mainstream dry calender designs, a direct motor-driven spindle transmission mode is commonly used. The spindle, as the core power transmission component, drives the large drum within the equipment to complete the surface treatment process of the material. This transmission structure places extremely stringent requirements on the geometric precision of the spindle during operation. Since the spindle must simultaneously bear the dual functions of power output and drum support, its straightness directly determines the stability of the drum's rotation trajectory. Deviations in straightness can easily lead to eccentric rotation of the drum, affecting the uniformity of material processing. Concentricity, on the other hand, is directly related to the coaxiality of power transmission. If concentricity is not met, it will... Additional radial force is generated during transmission, which disrupts the stability of equipment operation. When the equipment is running at high speed, the spindle is constantly subjected to the combined stress of the roller's own weight, material load, and the transmission process. Under such conditions for a long time, the friction between the spindle and mating parts such as bearings will be significantly enhanced. This will not only accelerate the wear on the spindle surface, but may also cause an abnormal increase in the mating clearance. This cumulative wear will not only further reduce the spindle's accuracy retention, leading to a gradual decline in the equipment's machining accuracy, but will also increase the equipment's failure rate and prolong downtime for maintenance, which will have an adverse impact on overall production efficiency and operating cost control. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a dry polishing machine, which aims to improve the problem that the spindle wears out more and more with the use of the equipment in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dry sizing machine, including a frame, wherein rotating mechanisms are installed on both the left and right sides of the frame, the rotating mechanisms driving the equipment to rotate, and an adjustment mechanism is provided on the right side of the frame, the adjustment mechanism adjusting the position of the guide wheel; The rotating mechanism includes a central shaft rotatably connected to the top of the frame. A drive turntable is rotatably connected to the left end of the central shaft. Rotating components are installed on the left side and bottom of the drive turntable. A driven turntable is rotatably connected to the right end of the central shaft. Auxiliary components are installed on the bottom and right side of the driven turntable. Multiple connecting rods are equidistantly arranged around the outer perimeter of the central shaft.
[0006] As a further description of the above technical solution: The rotating assembly includes a main motor, which is mounted on the bottom left side of the frame. The output end of the main motor is fixedly connected to a drive wheel, and a belt is driven to the outer wall of the drive wheel. The top inner wall of the belt is driven to the left side of the outer wall of the drive turntable.
[0007] As a further description of the above technical solution: The auxiliary component includes an auxiliary motor, which is mounted on the bottom right side of the frame. A sprocket is fixedly connected to the output end of the auxiliary motor. A chain is meshed with the outer wall of the sprocket, and a sprocket is meshed with the top inner side of the chain. The sprocket is fixedly connected to the right side of the center of the driven turntable.
[0008] As a further description of the above technical solution: The adjustment mechanism includes a mounting ring, which is fixedly connected to the outer wall of the driven turntable. Rotating handles are rotatably connected to the center of the front and rear sides of the mounting ring, and lead screw assemblies are installed on the inner sides of the two rotating handles.
[0009] As a further description of the above technical solution: The lead screw assembly includes an adjusting lead screw, which is fixedly connected to the end of the mounting ring. A lead screw nut is threaded onto the outer wall of the adjusting lead screw, and a wheel axle is fixedly connected to the right side of the middle part of the lead screw nut.
[0010] As a further description of the above technical solution: The outer walls of the two lead screw nuts are fixedly connected with multiple sliding tenons at equal intervals, and the top and bottom walls of the right side of the driven turntable are provided with sliding grooves.
[0011] As a further description of the above technical solution: Motor brackets are fixedly connected to the bottom left and right sides of the frame, and the top walls of the motor brackets are fixedly connected to the bottom walls of the main motor and the auxiliary motor.
[0012] As a further description of the above technical solution: The inner and outer walls of the driving turntable and the driven turntable are equidistantly connected to connecting shafts, and the ends of the multiple connecting shafts are fixedly connected to grinding grooves.
[0013] This utility model has the following beneficial effects: 1. In this utility model, the main motor drives the drive wheel to rotate, and transmits the power to the drive turntable through the belt. The drive turntable is rigidly connected to the driven turntable through the connecting rod. When the drive turntable rotates, the driven turntable rotates synchronously. The auxiliary motor drives the first sprocket to rotate, and transmits the power to the second sprocket through the chain. The second sprocket is directly connected to the driven turntable. This device transmits the power to the two turntables themselves, without transmitting the power through the central shaft, thus solving the problem of the main shaft wearing out with use in the prior art. 2. In this utility model, when it is necessary to adjust the position of the belt guide pulley, rotating the rotating handle drives the adjusting screw to rotate synchronously. The adjusting screw is fixed in the position inside the driven turntable by the bearing. When the adjusting screw rotates, the screw nut moves back and forth. The threads of both have a self-locking function to prevent abnormal displacement of the wheel axle after adjustment. This mechanism can adjust the position of the guide pulley in real time according to the belt tension requirements, increasing the stability of equipment operation. Attached Figure Description
[0014] Figure 1 This is a front view of a dry quenching machine proposed in this utility model; Figure 2 This is a perspective view of a dry sintering machine proposed in this utility model; Figure 3 This is an exploded view of the rotating assembly of a dry sintering machine according to the present invention; Figure 4 This is an exploded view of the auxiliary components of a dry sintering machine proposed in this utility model; Figure 5 This is an exploded view of the adjustment mechanism of a dry sintering machine proposed in this utility model.
[0015] Legend: 1. Frame; 2. Rotating mechanism; 201. Central shaft; 202. Rotating assembly; 2021. Main motor; 2022. Drive wheel; 2023. Belt; 203. Drive turntable; 204. Driven turntable; 205. Auxiliary assembly; 2051. Auxiliary motor; 2052. Sprocket one; 2053. Chain; 2054. Sprocket two; 206. Connecting rod; 3. Adjusting mechanism; 301. Mounting ring; 302. Rotating handle; 303. Screw assembly; 3031. Adjusting screw; 3032. Screw nut; 3033. Wheel and axle; 4. Sliding tenon; 5. Sliding groove; 6. Motor bracket; 7. Grinding groove; 8. Connecting shaft. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Reference Figure 1 , Figure 3 and Figure 4 The present invention provides an embodiment of a dry sizing machine, including a frame 1, with a rotating mechanism 2 installed on both the left and right sides of the frame 1. The rotating mechanism 2 drives the equipment to rotate. An adjustment mechanism 3 is provided on the right side of the frame 1. The adjustment mechanism 3 adjusts the position of the guide wheel. The rotating mechanism 2 includes a central shaft 201, which is rotatably connected to the top of the frame 1. A drive turntable 203 is rotatably connected to the left end of the central shaft 201. Rotating components 202 are installed on the left side and bottom of the drive turntable 203. A driven turntable 204 is rotatably connected to the right end of the central shaft 201. Auxiliary components 205 are installed on the bottom and right side of the driven turntable 204. Multiple connecting rods 206 are equidistantly arranged around the outer perimeter of the central shaft 201. The rotating assembly 202 includes a main motor 2021, which is mounted on the bottom left side of the frame 1. The main motor 2021 is model Y132M-4. It generates a rotating magnetic field by passing three-phase alternating current through the stator winding, causing the rotor to rotate following the magnetic field under the action of the magnetic field force. The output end of the main motor 2021 is fixedly connected to the drive wheel 2022. The outer wall of the drive wheel 2022 is driven by a belt 2023. The top inner wall of the belt 2023 is driven by the left side of the outer wall of the drive turntable 203. The auxiliary component 205 includes an auxiliary motor 2051, which is installed on the bottom right side of the frame 1. The auxiliary motor 2051 is model Y132M-4. It generates a rotating magnetic field by passing three-phase AC power through the stator winding, so that the rotor is rotated following the magnetic field under the action of the magnetic field force. The output end of the auxiliary motor 2051 is fixedly connected to a sprocket 2052. A chain 2053 is meshed with the outer wall of the sprocket 2052. A sprocket 2054 is meshed with the top inner side of the chain 2053. The sprocket 2054 is fixedly connected to the right side of the middle part of the driven turntable 204. The top and bottom walls of the right side of the middle part of the driven turntable 204 are provided with grooves 5. Motor brackets 6 are fixedly connected to the bottom left and right sides of the frame 1, and the top walls of the motor brackets 6 are fixedly connected to the bottom walls of the main motor 2021 and the auxiliary motor 2051. Specifically, the central shaft 201 horizontally spans the middle frame of the machine frame 1, and its two ends are fixed to the two side columns of the machine frame 1 by bearing seats. The central shaft 201 passes through the central through holes of the drive turntable 203 and the driven turntable 204 in sequence, which serves to install and fix the two turntables so that they can rotate freely around the central shaft 201. The main motor 2021 is fixed to the bottom platform of the machine frame 1 by bolts. The output shaft of the main motor 2021 engages with the central hole of the drive wheel 2022, driving the drive wheel 2022 to rotate. The drive wheel 2022 transmits power to the wheel groove on the edge of the drive turntable 203 through the belt 2023 sleeved in its wheel groove. The drive turntable 203... Link 206 is rigidly connected to driven turntable 204. When drive turntable 203 rotates under power, driven turntable 204 starts to rotate synchronously with drive turntable 203 at the same speed under the synchronous drive of the three link 206. Auxiliary motor 2051 is mounted on a bracket on the side of frame 1 near driven turntable 204. The output shaft of auxiliary motor 2051 is fixedly connected to sprocket 1 2052, which drives sprocket 1 2052 to rotate. The power is transmitted to sprocket 2054 through chain 2053 wrapped in the tooth grooves of sprocket 1 2052 and sprocket 2 2054, which drives drive turntable 203 and driven turntable 204 to rotate together to ensure smooth rotation.
[0018] Reference Figure 2 and Figure 5 The adjusting mechanism 3 includes a mounting ring 301, which is fixedly connected to the outer wall of the driven turntable 204. Rotating handles 302 are rotatably connected to the middle of the front and rear sides of the mounting ring 301. Screw assemblies 303 are installed on the inner sides of the two rotating handles 302. The screw assembly 303 includes an adjusting screw 3031, which is fixedly connected to the end of the mounting ring 301. A screw nut 3032 is threadedly connected to the outer wall of the adjusting screw 3031. A wheel axle 3033 is fixedly connected to the right side of the middle part of the screw nut 3032. Both lead screw nuts 3032 have multiple sliding tenons 4 fixedly connected at equal intervals on their outer walls. Specifically, when the position of the guide wheel needs to be adjusted, the operator holds the end of the rotating handle 302 and rotates it clockwise or counterclockwise. One end of the rotating handle 302 is fixedly connected to one end of the adjusting screw 3031 via a coupling, causing the adjusting screw 3031 to rotate synchronously around its own axis. Both ends of the adjusting screw 3031 are fixed in the preset mounting holes inside the driven turntable 204, and its axial and radial positions are fixed and cannot move. As the adjusting screw 3031 rotates, the guide wheel... The screw nut 3032, whose outer and inner threads engage with the outer thread of the adjusting screw 3031, will move back and forth along the axis of the adjusting screw 3031. The outer side of the screw nut 3032 is fixedly connected to one end of the wheel axle 3033. The threads of the adjusting screw 3031 and the screw nut 3032 have a self-locking function, that is, after the adjusting screw 3031 is stopped from rotating, the screw nut 3032 can remain in the current position, preventing the wheel axle 3033 from being abnormally displaced due to external force after adjustment.
[0019] Reference Figure 1 and Figure 3 The inner and outer walls of the driving turntable 203 and the driven turntable 204 are equidistantly connected to the connecting shafts 8, and the ends of the multiple connecting shafts 8 are fixedly connected to the grinding grooves 7. Specifically, the grinding groove 7 revolves around the central axis 201 along with the rotation of the driven turntable 204 and the driving turntable 203 via the connecting shaft 8, thereby achieving the purpose of grinding.
[0020] Working principle: The central shaft 201 spans the middle of the frame 1, passing through the drive turntable 203 and the driven turntable 204, serving as a mounting and fixing mechanism. The main motor 2021 drives the drive wheel 2022 to rotate, which transmits power to the drive turntable 203 via the belt 2023. The drive turntable 203 is rigidly connected to the driven turntable 204 via the connecting rod 206. When the drive turntable 203 rotates, the driven turntable 204 begins to rotate synchronously with the drive turntable 203 under the drive of the connecting rod 206, assisting in rotation. Motor 2051 drives sprocket 2052 to rotate, and transmits power to sprocket 2054 through chain 2053. Sprocket 2054 is directly connected to driven turntable 204. Auxiliary main motor 2021 drives drive turntable 203 and driven turntable 204 to rotate together. This set of equipment transmits power to drive turntable 203 and driven turntable 204 themselves, instead of transmitting power through central shaft 201, which solves the problem in the prior art that the main shaft will wear out more and more with the use of the equipment. When the position of the guide wheel needs to be adjusted, rotate the rotating handle 302 to drive the adjusting screw 3031 to rotate synchronously. The adjusting screw 3031 is fixed inside the driven turntable 204 by bearings, and its position is fixed. As the adjusting screw 3031 rotates, the screw nut 3032 will move back and forth, and the threads of both have a self-locking function to prevent abnormal displacement of the wheel axle 3033 after adjustment. This mechanism can adjust the position of the guide wheel in real time as needed, increasing the stability of the equipment operation.
[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dry sintering machine, comprising a frame (1), characterized in that: Rotating mechanisms (2) are installed on both the left and right sides of the frame (1). The function of the rotating mechanisms (2) is to drive the equipment to rotate. An adjusting mechanism (3) is provided on the right side of the frame (1). The function of the adjusting mechanism (3) is to adjust the position of the guide wheel. The rotating mechanism (2) includes a central shaft (201), which is rotatably connected to the top of the frame (1). A drive turntable (203) is rotatably connected to the left end of the central shaft (201). Rotating components (202) are installed on the left side and bottom of the drive turntable (203). A driven turntable (204) is rotatably connected to the right end of the central shaft (201). Auxiliary components (205) are installed on the bottom and right side of the driven turntable (204). Multiple connecting rods (206) are equidistantly arranged around the outer perimeter of the central shaft (201).
2. A dry sintering machine according to claim 1, characterized in that: The rotating assembly (202) includes a main motor (2021), which is mounted on the bottom left side of the frame (1). The output end of the main motor (2021) is fixedly connected to a drive wheel (2022), and a belt (2023) is driven to the outer wall of the drive wheel (2022). The top inner wall of the belt (2023) is driven to the left side of the outer wall of the drive turntable (203).
3. A dry sintering machine according to claim 1, characterized in that: The auxiliary component (205) includes an auxiliary motor (2051), which is mounted on the bottom right side of the frame (1). The output end of the auxiliary motor (2051) is fixedly connected to a sprocket (2052). A chain (2053) is meshed with the outer wall of the sprocket (2052). A sprocket (2054) is meshed with the top inner side of the chain (2053). The sprocket (2054) is fixedly connected to the right side of the middle part of the driven turntable (204).
4. A dry sintering machine according to claim 1, characterized in that: The adjustment mechanism (3) includes a mounting ring (301), which is fixedly connected to the outer wall of the driven turntable (204). The mounting ring (301) is rotatably connected to the middle of the front and rear sides of the mounting ring (301), and a lead screw assembly (303) is installed on the inner side of each of the two rotating handles (302).
5. A dry sintering machine according to claim 4, characterized in that: The lead screw assembly (303) includes an adjusting lead screw (3031), which is fixedly connected to the end of the mounting ring (301). The outer wall of the adjusting lead screw (3031) is threaded with a lead screw nut (3032), and a wheel axle (3033) is fixedly connected to the right side of the middle part of the lead screw nut (3032).
6. A dry sintering machine according to claim 5, characterized in that: The outer walls of the two lead screw nuts (3032) are fixedly connected with multiple sliding tenons (4) at equal intervals, and the top and bottom walls of the right side of the driven turntable (204) are provided with sliding grooves (5).
7. A dry sintering machine according to claim 2 or 3, characterized in that: The bottom left and right sides of the frame (1) are fixedly connected to motor brackets (6), and the top wall of the motor brackets (6) is fixedly connected to the bottom wall of the main motor (2021) and the auxiliary motor (2051).
8. A dry sintering machine according to claim 1, characterized in that: The inner and outer walls of the driving turntable (203) and the driven turntable (204) are equidistantly connected to connecting shafts (8), and the ends of the multiple connecting shafts (8) are fixedly connected to grinding grooves (7).