A floating material pressing vibration structure

CN224659098UActive Publication Date: 2026-08-21SHANGHAI HUAXU INTELLIGENT TECHNOLOGY GROUP CO LTD
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Patent Information

Application Number
CN202522484151.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-24
Publication Date
2026-08-21
Estimated Expiration
2035-11-24

AI Technical Summary

Technical Problem

但是,这种结构的浮动压料机构仅能实现单自由度浮动,复位精度易因弹簧疲劳而降低,且刚性耦合大,难以同时满足多向自适应、高复位精度及紧凑布局的需求

Benefits of technology

[0010]与现有技术相比,本申请具有如下有益效果:通过在安装空间内设置有若干球形抵持件,使得连接板在受到目标物的作用力时可以在半包围的安装空间内实现各个方向的微小幅度位移与倾转,相比传统单自由度的弹簧导向结构,可自动适应复杂曲面或局部翘曲,并且,连接板在第一状态时被限位部精确限位,球形抵持件仅提供低摩擦滚动支撑,无弹簧疲劳或蠕变问题,复位位置由机械硬限位决定,批量加工一致性高,而第二状态下,连接板在球形抵持件形成的“滚动-浮动”支撑中活动,研磨头与工件之间为柔性耦合;当目标物突然抬升时,研磨头可瞬时退让,避免冲击损伤,同时保持恒定压料力。

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Abstract

The utility model relates to a kind of floating material pressing vibration structures, comprising: mounting mechanism, including mounting plate, extension plate and spherical supporting piece, the lower end of extension plate is provided with limit part, and mounting plate and extension plate and limit part are enclosed to form half-enclosed installation space;Floating mechanism, including the connecting plate in installation space, connecting rod and grinding head, grinding head is configured as when being supported with target object and being subjected to the force of target object, connecting plate can be driven to move in installation space;Floating mechanism has the first state without contact with target object and the second state subjected to the force of target object;When being in first state, connecting plate is in abutment with limit part;When being in second state, connecting plate moves in installation space under the action of several spherical supporting pieces, realizes the slight range displacement and inclination in each direction, compared with the traditional single degree of freedom spring guiding structure, can automatically adapt complex curved surface or local warping.
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Description

Technical Field

[0001] This utility model relates to a floating pressure material vibration structure. Background Technology

[0002] In precision grinding, polishing, or deburring processes, a "floating pressure plate" method is often used to maintain flexible contact between the grinding head and the workpiece in order to improve the surface accuracy of the target object and avoid overcutting. Existing floating pressure plate mechanisms typically consist of a fixed base, a spring or elastic washer, a guide post, and a grinding head. During operation, the spring presses the grinding head against the workpiece surface through preload; when there are height differences or contour errors in the workpiece, the grinding head can float up and down along the guide post for adaptive adjustment. However, this type of floating pressure plate mechanism can only achieve single-degree-of-freedom floating, and the reset accuracy is easily reduced due to spring fatigue. Furthermore, it has high rigid coupling, making it difficult to simultaneously meet the requirements of multi-directional self-adaptation, high reset accuracy, and compact layout.

[0003] Therefore, it is necessary to improve the existing technology to overcome the aforementioned defects. Utility Model Content

[0004] In view of this, the present application provides a floating pressure vibrating structure to solve at least one problem existing in the prior art, comprising: The mounting mechanism includes a mounting plate, an extension plate extending downward around the perimeter of the mounting plate, and a plurality of spherical abutments. The lower end of the extension plate is provided with a limiting part. The mounting plate, the extension plate, and the limiting part form a semi-enclosed mounting space. The plurality of spherical abutments are located within the mounting space. A floating mechanism includes a connecting plate located within the installation space, a connecting rod perpendicular to and passing through the connecting plate, and a grinding head connected to the lower end of the connecting rod. The grinding head is configured to drive the connecting plate to move within the installation space when it is pressed against and subjected to the force of the target object. The floating mechanism has a first state of not being in contact with the target and a second state of being subjected to the force of the target; In the first state, the connecting plate abuts against the limiting part; In the second state, the connecting plate moves within the installation space under the action of the plurality of spherical abutments.

[0005] Optionally, in the above-described floating pressure vibrating structure, at least two spherical abutments are provided on each side wall of the installation space.

[0006] Optionally, in the above-described floating pressure vibration structure, the spherical support member includes a mounting base and a ball. The mounting base has a groove adapted to the ball, and a first bearing is disposed in the groove. The ball is at least partially located in the groove and is capable of rotating relative to the conveying mounting base under the action of the first bearing.

[0007] Optionally, the above-mentioned floating material vibration structure further includes a guide sleeve sleeved on the outside of the connecting rod, and the grinding head can drive the connecting rod to move up and down along the guide sleeve.

[0008] Optionally, in the above-described floating pressure vibration structure, the floating mechanism further includes a transition plate located between the connecting plate and the grinding head, and a force sensor is disposed between the transition plate and the connecting plate.

[0009] Optionally, in the above-described floating pressure vibration structure, the floating mechanism further includes a vibration motor disposed inside the grinding head.

[0010] Compared with the prior art, this application has the following advantages: By setting several spherical abutment members in the installation space, the connecting plate can achieve small displacement and tilting in various directions in the semi-enclosed installation space when subjected to the force of the target object. Compared with the traditional single-degree-of-freedom spring guide structure, it can automatically adapt to complex curved surfaces or local warping. In the first state, the connecting plate is precisely limited by the limiting part, and the spherical abutment members only provide low-friction rolling support, without spring fatigue or creep problems. The reset position is determined by mechanical hard limit, resulting in high consistency in batch processing. In the second state, the connecting plate moves in the "rolling-floating" support formed by the spherical abutment members, and the grinding head and the workpiece are flexibly coupled. When the target object is suddenly lifted, the grinding head can instantly retract to avoid impact damage while maintaining a constant pressure force. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the floating pressure material vibration structure shown in this application; Figure 2 for Figure 1 The cross-sectional view of the floating pressure material vibration structure shown; Figure 3 for Figure 1 A cross-sectional view of the floating pressure vibrating structure shown from another direction; Figure label: Mounting mechanism 1, mounting plate 11, extension plate 12, spherical support 13, mounting base 131, sphere 132, limiting part 14, mounting space 15; Floating mechanism 2, connecting plate 21, connecting rod 22, grinding head 23, transition plate 24, force sensor 25, vibration motor 26; Guide sleeve 3. Detailed Implementation

[0012] The exemplary embodiments disclosed in this application will now be described in more detail. Numerous specific details are set forth in the following description to provide a more thorough understanding of this application. However, it will be apparent to those skilled in the art that this application can be implemented without one or more of these details. In other instances, to avoid confusion with this application, some technical features well-known in the art have not been described; that is, not all features of actual embodiments are described herein, nor are well-known functions and structures described in detail.

[0013] It should be understood that when an element or layer is referred to as "on," "adjacent to," "connected to," or "coupled to" other elements or layers, it may be directly on, adjacent to, connected to, or coupled to other elements or layers, or there may be intervening elements or layers. Conversely, when an element is referred to as "directly on," "directly adjacent to," "directly connected to," or "directly coupled to" other elements or layers, there are no intervening elements or layers. It should be understood that although the terms first, second, third, etc., may be used to describe various elements, components, areas, layers, and / or portions, these elements, components, areas, layers, and / or portions should not be limited by these terms. These terms are only used to distinguish one element, component, area, layer, or portion from another element, component, area, layer, or portion. Therefore, without departing from the teachings of this application, the first element, component, area, layer, or portion discussed below may be referred to as a second element, component, area, layer, or portion. And the discussion of a second element, component, area, layer, or portion does not imply that the first element, component, area, layer, or portion necessarily exists in this application.

[0014] Spatial relation terms such as “below,” “under,” “below,” “under,” “above,” “above,” etc., are used here for convenience to describe the relationship between one element or feature shown in the figure and other elements or features. It should be understood that, in addition to the orientation shown in the figure, spatial relation terms are intended to also include different orientations of devices in use and operation.

[0015] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of this application. When used herein, the singular forms “a,” “an,” and “ / the” are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “compose” and / or “comprising,” when used in this specification, identify the presence of features, integers, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups. When used herein, the term “and / or” includes any and all combinations of the associated listed items.

[0016] To fully understand this application, detailed steps and structures will be presented in the following description to illustrate the technical solution of this application. Preferred embodiments of this application are described in detail below; however, in addition to these detailed descriptions, this application may have other implementation methods.

[0017] Please refer to Figures 1-3 As shown in the preferred embodiment of this application, a floating pressure vibratory structure is used to grind a target object to make its surface flat. The floating pressure vibratory structure includes a mounting mechanism 1 and a floating mechanism 2. The mounting mechanism 1 includes a mounting plate 11, an extension plate 12 extending downwards around the mounting plate 11, and a plurality of spherical abutment members 13. A limiting portion 14 is provided at the lower end of the extension plate 12. The mounting plate 11, the extension plate 12, and the limiting portion 14 form a semi-enclosed mounting space 15, within which the plurality of spherical abutment members 13 are located. The floating mechanism 2 includes a connecting plate 21 located within the mounting space 15, a connecting rod 22 perpendicular to and passing through the connecting plate 21, and a grinding head 23 connected to the lower end of the connecting rod 22. The grinding head 23 is configured to move the connecting plate 21 within the mounting space 15 when it abuts against a target object and is subjected to the force of the target object. The floating mechanism 2 has a first state of no contact with the target object and a second state of being subjected to the force of the target object. In the first state, the connecting plate 21 abuts against the limiting portion 14. In the second state, the connecting plate 21 moves within the mounting space 15 under the action of the plurality of spherical abutment members 13.

[0018] Understandably, by providing several spherical support members 13 within the semi-enclosed installation space 15, the connecting plate 21 can be slightly adjusted in any direction within the installation space 15 when the floating mechanism 2 is in the second state, so as to adapt to the complex curved surface of the target object and reduce the risk of jamming and overcutting.

[0019] Understandably, when the floating mechanism 2 is in the first state, the limiting part 14 and the connecting plate 21 are mechanically and rigidly limited to ensure that the center position of the grinding head 23 is always consistent under no external force, and there is no reset drift during long-term operation. In addition, the spherical support 13 only provides rolling support and will not cause fatigue problems of elastic elements.

[0020] Furthermore, at least two spherical abutment members 13 are provided on each side wall of the installation space 15 to form multi-point rolling support, so that the connecting plate 21 is subjected to uniform force and floats more smoothly. In addition, at least two spherical abutment members 13 are distributed on each side wall, thereby increasing the effective contact area, reducing the single-point contact stress of the spherical abutment member 13, and improving the service life of the spherical abutment member 13.

[0021] Furthermore, the spherical support member 13 includes a mounting base 131 and a ball 132. The mounting base 131 has a groove adapted to the ball 132, and a first bearing (not shown) is disposed in the groove. The ball 132 is at least partially located in the groove and is capable of rotating relative to the conveying mounting base 131 under the action of the first bearing. The purpose of this arrangement is that the ball 132 rotates with low friction within the groove of the mounting base 131 via the first bearing, significantly reducing the resistance of the connecting plate 21 and improving the floating sensitivity and response speed.

[0022] Furthermore, the floating pressure vibration structure also includes a guide sleeve 3 sleeved on the outside of the connecting rod 22, and the grinding head 23 can drive the connecting rod 22 to move up and down along the guide sleeve 3.

[0023] Furthermore, the floating mechanism 2 also includes a transition plate 24 located between the connecting plate 21 and the grinding head 23. A force sensor 25 is provided between the transition plate 24 and the connecting plate 21 to detect the actual pressure between the grinding head 23 and the target object, so as to prevent overpressure damage or underpressure grinding failure.

[0024] Furthermore, the floating mechanism 2 also includes a vibration motor 26 disposed inside the grinding head 23. Embedding the vibration motor 26 inside the grinding head 23 achieves structural integration, eliminating the need for an external excitation mechanism, reducing the overall height of the equipment, and making it easier to arrange in narrow workstations.

[0025] The above is only one specific implementation of this application, and any other improvements made based on the concept of this application shall be considered within the scope of protection of this application.

Claims

1. A floating pressure material vibration structure, characterized in that, include: The mounting mechanism includes a mounting plate, an extension plate extending downward around the perimeter of the mounting plate, and a plurality of spherical abutments. The lower end of the extension plate is provided with a limiting part. The mounting plate, the extension plate, and the limiting part form a semi-enclosed mounting space. The plurality of spherical abutments are located within the mounting space. A floating mechanism includes a connecting plate located within the installation space, a connecting rod perpendicular to and passing through the connecting plate, and a grinding head connected to the lower end of the connecting rod. The grinding head is configured to drive the connecting plate to move within the installation space when it is pressed against and subjected to the force of the target object. The floating mechanism has a first state of not being in contact with the target and a second state of being subjected to the force of the target; In the first state, the connecting plate abuts against the limiting part; In the second state, the connecting plate moves within the installation space under the action of the plurality of spherical abutments.

2. The floating pressure material vibration structure according to claim 1, characterized in that, At least two spherical abutments are provided on each side wall of the installation space.

3. The floating pressure material vibration structure according to claim 1, characterized in that, The spherical support includes a mounting base and a ball. The mounting base has a groove adapted to the ball. A first bearing is disposed in the groove. The ball is at least partially located in the groove and is rotatable relative to the conveying mounting base under the action of the first bearing.

4. The floating pressure material vibration structure according to claim 1, characterized in that, The floating pressure vibration structure also includes a guide sleeve sleeved on the outside of the connecting rod, and the grinding head can drive the connecting rod to move up and down along the guide sleeve.

5. The floating pressure material vibration structure according to claim 1, characterized in that, The floating mechanism also includes a transition plate located between the connecting plate and the grinding head, and a force sensor is disposed between the transition plate and the connecting plate.

6. The floating pressure material vibration structure according to claim 1, characterized in that, The floating mechanism also includes a vibration motor disposed inside the grinding head.