A copper-clad plate surface roughening treatment device
Patent Information
- Application Number
- CN202522044844.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种覆铜板表面粗化处理设备,旨在改善用于覆铜板表面粗化处理的传统喷砂机砂料回收不完全导致的砂料浪费和工作环境污染问题
1、本实用新型中,首先启动鼓风机负压将喷砂舱内含尘气体吸入离心管,在离心力的作用下进行对含尘气体的初次除尘,随后通过输气管进入除尘舱,利用除尘舱内的滤筒进行对含尘气体的二次除尘,最后进入静电除尘管利用电场吸附粉尘,通过对含尘气体的多级分离提高了砂料回收率并降低了粉尘排放,避免了大量粉尘的排放对环境的污染。
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Figure CN224659142U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roughening treatment technology, and in particular to a surface roughening treatment device for copper clad laminates. Background Technology
[0002] Sandblasting machines are the primary equipment for roughening the surface of copper-clad laminates (CCLs). They use high-speed jets of abrasive to impact the CCL surface, creating minute, rough textures that enhance the adhesion of subsequent coatings. This equipment is typically equipped with a highly efficient sandblasting system that can uniformly treat the CCL surface, improving surface roughness and ensuring the quality and stability of the circuit board in subsequent processing.
[0003] A traditional sandblasting machine typically consists of a blasting box, a compressed air source, a blasting gun, an abrasive recovery system, and a filtration device. The blasting box is the main component that holds the abrasive. The compressed air source guides compressed air through pipes to the blasting gun, generating a high-speed airflow that propels the abrasive onto the workpiece surface. The blasting gun or head precisely controls the force of the abrasive application. The abrasive recovery system recovers unused abrasive, and the filtration device ensures the cleanliness of both the air and the abrasive.
[0004] Existing traditional sandblasting machines suffer from incomplete abrasive recovery. Incomplete recovery leads to waste of unrecovered abrasive, increasing operating costs and polluting the working environment. Furthermore, unrecovered abrasive affects surface treatment results, causing uneven sandblasting and impacting workpiece quality. The non-adjustable blasting head angle limits the machine's flexibility, making it difficult to precisely process workpieces of different shapes or materials, resulting in uneven sandblasting in certain areas and affecting both the effectiveness and efficiency of surface treatment. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a copper clad laminate surface roughening treatment device, which aims to improve the problems of sand waste and working environment pollution caused by the incomplete sand recovery of traditional sandblasting machines used for copper clad laminate surface roughening treatment.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a copper clad laminate surface roughening treatment device, including a sandblasting chamber, a centrifuge tube provided on the side wall of the sandblasting chamber, a plurality of dust curtains fixedly connected to the side wall of the sandblasting chamber, a blower fixedly connected to the side wall of the sandblasting chamber, an air supply pipe fixedly connected to the output end of the blower, and a recovery and separation component provided at one end of the air supply pipe. The separation assembly includes a centrifuge tube fixedly connected to the other end of the gas supply pipe. A dust hopper A is fixedly connected to the bottom of the centrifuge tube, and a vortex hood is fixedly connected inside the dust hopper A. A spiral plate is fixedly connected inside the centrifuge tube. A dust removal chamber is provided on the side wall of the sandblasting chamber. A pulse jet valve is fixedly connected inside the dust removal chamber. A dust hopper B is fixedly connected to the bottom of the dust removal chamber. An airflow distribution plate is fixedly connected inside the dust removal chamber. A filter cartridge is provided inside the dust removal chamber. An electrostatic dust removal pipe is provided on the side wall of the sandblasting chamber. An air outlet is opened on the side wall of the electrostatic dust removal pipe. An angle adjustment assembly is provided inside the sandblasting chamber.
[0007] As a further description of the above technical solution: The angle adjustment assembly includes multiple fixed chassis, each fixed chassis is fixedly connected inside the sandblasting chamber, and multiple motors A are fixedly connected to the bottom of each fixed chassis.
[0008] As a further description of the above technical solution: The sandblasting chamber is equipped with a conveyor belt, and a sandblasting storage hopper is located at the bottom of the conveyor belt. Each motor A output terminal is fixedly connected to an upper arm.
[0009] As a further description of the above technical solution: A motor B is fixedly connected to the side wall of the upper arm, and the output end of the motor B is fixedly connected to the lower arm.
[0010] As a further description of the above technical solution: The lower arm is rotatably connected to the side wall of the upper arm, and a motor C is fixedly connected to the side wall of the lower arm.
[0011] As a further description of the above technical solution: The output end of the motor C is fixedly connected to an H-shaped fastener, which is rotatably connected to the side wall of the lower arm.
[0012] As a further description of the above technical solution: A cylinder is fixedly connected to the bottom of the H-shaped fastener, and a fork-shaped connector is fixedly connected to the output end of the cylinder.
[0013] As a further description of the above technical solution: The bottom of the H-shaped fastener is rotatably connected to a nozzle base, and the bottom of the nozzle base is fixedly connected to a sandblasting head, which is located inside the sandblasting chamber.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the blower is first started to draw the dust-laden gas in the sandblasting chamber into the centrifuge tube under negative pressure. Under the action of centrifugal force, the dust-laden gas is initially removed. Then, it enters the dust removal chamber through the air supply pipe, where the filter cartridges in the dust removal chamber are used for secondary dust removal. Finally, it enters the electrostatic dust removal tube, where the electric field adsorbs the dust. Through multi-stage separation of the dust-laden gas, the sand recovery rate is improved and the dust emission is reduced, avoiding the pollution of the environment caused by the emission of a large amount of dust.
[0015] 2. In this utility model, the starting motor A drives the upper arm while the starting motors B and C drive the lower arm and H-shaped fixing parts respectively. Furthermore, the starting cylinder drives the nozzle base to adjust the sandblasting angle of the sandblasting head, which improves the flexibility of the sandblasting head and helps to meet the sandblasting needs in different production environments. Attached Figure Description
[0016] Figure 1 This is a perspective view of a copper-clad laminate surface roughening treatment device proposed in this utility model; Figure 2 This is a schematic diagram of the dust removal chamber of a copper clad laminate surface roughening treatment device proposed in this utility model; Figure 3 This is a schematic diagram of the gas supply pipe of a copper clad laminate surface roughening treatment device proposed in this utility model; Figure 4 This is a schematic diagram of the sandblasting chamber of a copper-clad laminate surface roughening treatment equipment proposed in this utility model; Figure 5 This is a schematic diagram of the upper arm of a copper-clad laminate surface roughening treatment device proposed in this utility model; Figure 6 for Figure 5 Enlarged diagram of point A in the middle.
[0017] Legend: 1. Sandblasting chamber; 2. Dustproof curtain; 3. Air supply pipe; 4. Blower; 5. Centrifuge tube; 6. Conveyor belt; 7. Dust hopper A; 8. Dust removal chamber; 9. Electrostatic dust removal pipe; 10. Spiral plate; 11. Vortex hood; 12. Filter cartridge; 13. Airflow distribution plate; 14. Dust hopper B; 15. Sandblasting storage hopper; 16. Pulse jet valve; 17. Air outlet; 18. Sandblasting head; 19. Motor A; 20. Upper arm; 21. Lower arm; 22. Motor B; 23. H-type fastener; 24. Motor C; 25. Cylinder; 26. Fork-shaped connector; 27. Nozzle base; 28. Fixed chassis. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figures 1-3 An embodiment of this utility model provides a copper clad laminate surface roughening treatment device, including a sandblasting chamber 1. The sandblasting chamber 1 is used to accommodate and operate all components in the sandblasting process. A centrifuge tube 5 is provided on the side wall of the sandblasting chamber 1. Multiple dust curtains 2 are fixedly connected to the side wall of the sandblasting chamber 1. The dust curtains 2 prevent sand particles and dust flying during the sandblasting process from escaping to the outside and keep the working environment clean. A blower 4 is fixedly connected to the side wall of the sandblasting chamber 1. The blower 4 draws in dust-containing gas in the sandblasting chamber 1 under negative pressure. An air supply pipe 3 is fixedly connected to the output end of the blower 4. A recovery and separation component is provided at one end of the air supply pipe 3. The separation assembly includes a centrifuge tube 5, which is fixedly connected to the other end of the gas supply pipe 3. A dust hopper A7 is fixedly connected to the bottom of the centrifuge tube 5, and a vortex hood 11 is fixedly connected inside the dust hopper A7. A spiral plate 10 is fixedly connected inside the centrifuge tube 5. The spiral plate 10 causes the dust-laden gas to spiral downwards, using centrifugal force for initial dust removal and sand recovery. A dust collection chamber 8 is provided on the side wall of the sandblasting chamber 1. A pulse jet valve 16 is fixedly connected inside the dust collection chamber 8. The pulse jet valve 16 cleans the dust accumulated on the filter cartridge 12, improving the dust collection efficiency of the filter cartridge 12. The bottom of the dust collection chamber 8 is fixedly connected to the filter cartridge 12. A dust hopper B14 is fixedly connected to the dust collection chamber 8. Dust hopper A7 and dust hopper B14 collect sand and improve sand utilization. An airflow distribution plate 13 is fixedly connected inside the dust collection chamber 8. The airflow distribution plate 13 makes the airflow evenly distributed and reduces the airflow speed to prevent high-speed airflow from directly impacting the filter cartridge 12 and causing damage. The filter cartridge 12 is installed inside the dust collection chamber 8. An electrostatic dust removal pipe 9 is installed on the side wall of the sandblasting chamber 1. The electrostatic dust removal pipe 9 can efficiently remove particulate matter in the dust-laden gas. An air outlet 17 is opened on the side wall of the electrostatic dust removal pipe 9. An angle adjustment component is installed inside the sandblasting chamber 1.
[0020] Reference Figures 4-6The angle adjustment assembly includes multiple fixed chassis 28, each fixedly connected inside the sandblasting chamber 1. Multiple motors A19 are fixedly connected to the bottom of each fixed chassis 28. A conveyor belt 6 is installed inside the sandblasting chamber 1, transporting copper-clad laminates into the chamber. A sandblasting storage hopper 15 is located at the bottom of the conveyor belt 6. An upper arm 20 is fixedly connected to the output end of each motor A19. A motor B22 is fixedly connected to the side wall of the upper arm 20, and a lower arm 21 is fixedly connected to the output end of the motor B22. The lower arm 21 is rotatably connected to the side wall of the upper arm 20. Through the interaction of the upper arm 20 and the lower arm 21, the height of the sandblasting head 18 can be adjusted. At the same time, the sandblasting direction is changed to achieve all-round sandblasting roughening and avoid incomplete roughening treatment. A motor C24 is fixedly connected to the side wall of the lower arm 21. An H-shaped fastener 23 is fixedly connected to the output end of the motor C24. The H-shaped fastener 23 is rotatably connected to the side wall of the lower arm 21. A cylinder 25 is fixedly connected to the bottom of the H-shaped fastener 23. The cylinder 25 pushes the nozzle base 27 to adjust the angle of the sandblasting head 18. A fork-shaped connector 26 is fixedly connected to the output end of the cylinder 25. The nozzle base 27 is rotatably connected to the bottom of the H-shaped fastener 23. The sandblasting head 18 is fixedly connected to the bottom of the nozzle base 27. The sandblasting head 18 is set inside the sandblasting chamber 1.
[0021] Working principle: When a copper-clad laminate (CCL) needs surface roughening treatment, the CCL is transported into the sandblasting chamber 1 via conveyor belt 6 and reaches the sandblasting roughening position. Simultaneously, the blower 4 is activated to draw dust-laden gas from the sandblasting chamber 1 into the centrifuge tube 5. Under the action of the spiral plate 10, centrifugal force is generated, causing particles in the dust-laden gas to separate and fall into the ash hopper A7. The initially treated dust-laden gas continues to move upwards and enters the dust removal chamber 8 through the air supply pipe 3. The airflow distribution plate 13 further disperses the fine-density powder... Particles are deposited on the filter cartridge 12. Finally, the dust-laden gas, after secondary treatment, enters the electrostatic precipitator pipe 9 for electrostatic dust removal and is discharged through the air outlet 17. This improves the sand recovery rate and reduces dust emissions. When it is necessary to adjust the angle of the sandblasting head 18, the starting motor A19 drives the upper arm 20, and at the same time, the starting motors B22 and C24 drive the lower arm 21 and the H-shaped fixing part 23 respectively. Under the combined action of the starting cylinder 25 driving the nozzle base 27, the purpose of adjusting the sandblasting angle of the sandblasting head 18 is achieved.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A surface roughening treatment device for copper-clad laminates, comprising a sandblasting chamber (1), characterized in that: The side wall of the sandblasting chamber (1) is provided with a centrifuge tube (5), and multiple dust curtains (2) are fixedly connected to the side wall of the sandblasting chamber (1). A blower (4) is fixedly connected to the side wall of the sandblasting chamber (1), and an air supply pipe (3) is fixedly connected to the output end of the blower (4). A recovery and separation component is provided at one end of the air supply pipe (3). The separation assembly includes a centrifuge tube (5), which is fixedly connected to the other end of the gas supply pipe (3). A dust hopper A (7) is fixedly connected to the bottom of the centrifuge tube (5). A vortex hood (11) is fixedly connected inside the dust hopper A (7). A spiral plate (10) is fixedly connected inside the centrifuge tube (5). A dust removal chamber (8) is provided on the side wall of the sandblasting chamber (1). A pulse jet valve (16) is fixedly connected inside the dust removal chamber (8). A dust hopper B (14) is fixedly connected to the bottom of the dust removal chamber (8). An airflow distribution plate (13) is fixedly connected inside the dust removal chamber (8). A filter cartridge (12) is provided inside the dust removal chamber (8). An electrostatic dust removal pipe (9) is provided on the side wall of the sandblasting chamber (1). An air outlet (17) is opened on the side wall of the electrostatic dust removal pipe (9). An angle adjustment assembly is provided inside the sandblasting chamber (1).
2. The copper clad laminate surface roughening treatment equipment according to claim 1, characterized in that: The angle adjustment assembly includes multiple fixed chassis (28), each fixed chassis (28) is fixedly connected inside the sandblasting chamber (1), and multiple motors A (19) are fixedly connected to the bottom of each fixed chassis (28).
3. The copper clad laminate surface roughening treatment equipment according to claim 2, characterized in that: The sandblasting chamber (1) is equipped with a conveyor belt (6), and a sandblasting storage hopper (15) is provided at the bottom of the conveyor belt (6). Each motor A (19) output end is fixedly connected to an upper arm (20).
4. The copper clad laminate surface roughening treatment equipment according to claim 3, characterized in that: The upper arm (20) is fixedly connected to the side wall of the motor B (22), and the lower arm (21) is fixedly connected to the output end of the motor B (22).
5. The copper clad laminate surface roughening treatment equipment according to claim 4, characterized in that: The lower arm (21) is rotatably connected to the side wall of the upper arm (20), and a motor C (24) is fixedly connected to the side wall of the lower arm (21).
6. The copper clad laminate surface roughening treatment equipment according to claim 5, characterized in that: The output end of the motor C (24) is fixedly connected to an H-shaped fastener (23), which is rotatably connected to the side wall of the lower arm (21).
7. The copper clad laminate surface roughening treatment equipment according to claim 6, characterized in that: The bottom of the H-shaped fastener (23) is fixedly connected to a cylinder (25), and the output end of the cylinder (25) is fixedly connected to a fork-shaped connector (26).
8. The copper clad laminate surface roughening treatment equipment according to claim 7, characterized in that: The bottom of the H-shaped fastener (23) is rotatably connected to the nozzle base (27), and the bottom of the nozzle base (27) is fixedly connected to the sandblasting head (18), which is located inside the sandblasting chamber (1).