Dynamic height measuring mechanism of roller table shot blasting machine
Patent Information
- Application Number
- CN202522082547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0004]但是,现有的厚板抛丸机进行钢板丸料清扫时,大多定点间隔安放检测高度的光电感应器,因为存在间距且较为固定使得测量误差较大,影响工作效率,增加了设备运行成本及维护时间
[0010]与现有技术相比本实用新型的有益效果为:钢板向前输送,光电机构往复升降发射光电信号,反射机构对光电信号进行反射,通过检测光电信号被遮挡的距离确定钢板的高度,方便PLC根据该数值控制清扫室中清扫滚刷、收丸螺旋的升降微形制动电机,实现较为精确的高度调整。
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Figure CN224659156U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of shot blasting machines, and in particular to a dynamic height measuring mechanism for a roller conveyor shot blasting machine. Background Technology
[0002] Roller shot blasting machine is a type of shot blasting machine. During the cleaning process, an electrically controlled adjustable speed conveyor roller conveyor sends steel structural parts or steel materials into the blasting zone inside the cleaning machine chamber. All surfaces of the parts are subjected to strong and dense shot impacts and friction from different coordinate directions.
[0003] Existing roller shot blasting machines, such as the roller conveyor shot blasting machine disclosed in utility model patent application number 202422515404.6, mainly include a shot blasting box. Conveyor roller frames are symmetrically fixedly installed on both sides of the shot blasting box. A partition is fixedly installed inside the shot blasting box. A treatment chamber is arranged along one side of the partition inside the shot blasting box. A water distributor is arranged inside the treatment chamber of the shot blasting box. In use, the plate enters the treatment chamber of the shot blasting box through the conveyor roller frames. First, water is sprayed by the water distributor in conjunction with the inclined nozzles to wash away the dust and impurities on the surface of the plate.
[0004] However, when existing thick plate shot blasting machines clean steel plate shot, most of them place photoelectric sensors for detecting height at fixed intervals. Because of the spacing and relatively fixed position, the measurement error is large, which affects work efficiency and increases equipment operating costs and maintenance time. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a dynamic height measuring mechanism for a roller shot blasting machine. The steel plate is conveyed forward, and the photoelectric mechanism reciprocates to emit photoelectric signals. The reflector reflects the photoelectric signals. The height of the steel plate is determined by detecting the distance at which the photoelectric signals are blocked. This allows the PLC to control the lifting micro-brake motors of the cleaning roller brush and the shot collection spiral in the cleaning chamber based on the value, thus achieving more precise height adjustment.
[0006] This utility model discloses a dynamic height measuring mechanism for a roller conveyor shot blasting machine, including the shot blasting machine itself; it also includes a photoelectric mechanism and a reflective mechanism. The photoelectric mechanism is installed on the left side of the shot blasting machine and emits photoelectric signals, while the reflective mechanism is installed on the right side of the shot blasting machine and reflects the photoelectric signals. The steel plate is conveyed forward, and the photoelectric mechanism reciprocates to emit photoelectric signals. The reflective mechanism reflects the photoelectric signals. The height of the steel plate is determined by detecting the distance at which the photoelectric signals are blocked. This allows the PLC to control the lifting and lowering micro-brake motors of the cleaning roller brush and the shot collection spiral in the cleaning chamber based on this value, achieving relatively precise height adjustment.
[0007] Preferably, the shot blasting machine includes a conveyor roller and a steel plate. The conveyor roller is installed on the shot blasting machine, and the steel plate is placed on the conveyor roller. The conveyor roller drives the steel plate forward.
[0008] Preferably, the photoelectric mechanism includes a first detection base, a servo motor, a lead screw module, and a photoelectric switch base. The first detection base is installed on the ground and located on the left side of the conveyor roller conveyor. The servo motor is installed on the first detection base, and its output end is connected to the input end of the lead screw module. The photoelectric switch base is slidably installed on the first detection base and connected to the lead screw module via a threaded transmission. When the servo motor is started, it drives the photoelectric switch base to move up and down within its stroke range through the lead screw module. The photoelectric switch base emits a photoelectric signal, which is blocked by a steel plate.
[0009] Preferably, the reflection mechanism includes a second detection base and a reflector. The second detection base is installed on the ground and located on the right side of the conveyor roller conveyor, opposite to the first detection base. The reflector is installed on the second detection base. When the reflector is blocked by the steel plate, it cannot receive a photoelectric signal. After moving away from the height of the steel plate, the reflector reads the signal again and then dynamically feeds back the height information. The PLC obtains the distance value measured by the photoelectric switch base, that is, the height of the steel plate. The PLC controls the lifting micro-brake motor of the cleaning roller brush and the shot collection auger in the cleaning chamber according to the value to achieve a relatively precise height adjustment.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: the steel plate is conveyed forward, the photoelectric mechanism reciprocates to emit photoelectric signals, the reflection mechanism reflects the photoelectric signals, and the height of the steel plate is determined by detecting the distance at which the photoelectric signals are blocked. This allows the PLC to control the lifting micro-brake motors of the cleaning roller brush and the shot collection auger in the cleaning chamber according to the value, thereby achieving more precise height adjustment. Attached Figure Description
[0011] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a front view structural diagram of the shot blasting machine of this utility model; Figure 3 This is a schematic diagram of the photoelectric mechanism of this utility model from the right side. Figure 4 This is a schematic diagram of the left-side structure of the reflective mechanism of this utility model.
[0012] The attached diagram is labeled as follows: 01, shot blasting machine; 11, conveyor roller; 12, steel plate; 02, photoelectric mechanism; 21, first inspection base; 22, servo motor; 23, lead screw module; 24, photoelectric switch base; 03, reflection mechanism; 31, second inspection base; 32, reflector. Detailed Implementation
[0013] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0014] Example 1 This utility model discloses a dynamic height measuring mechanism for a roller shot blasting machine, comprising a shot blasting machine 01; it also includes a photoelectric mechanism 02 and a reflection mechanism 03. The photoelectric mechanism 02 is installed on the left side of the shot blasting machine 01 and emits photoelectric signals, while the reflection mechanism 03 is installed on the right side of the shot blasting machine 01 and reflects photoelectric signals. The shot blasting machine 01 includes a conveyor roller 11 and a steel plate 12. The conveyor roller 11 is installed on the shot blasting machine, and the steel plate 12 is placed on the conveyor roller 11. The photoelectric mechanism 02 is equipped with a first detection base 21, a servo motor 22, a lead screw module 23, and a photoelectric switch base 24. The first detection base 21 is equipped with... On the ground and located to the left of the conveyor roller 11, a servo motor 22 is mounted on the first detection base 21. The output end of the servo motor 22 is connected to the input end of the lead screw module 23. The photoelectric switch base 24 is slidably mounted on the first detection base 21 and connected to the lead screw module 23 via a threaded transmission. When it is working, firstly, the conveyor roller 11 drives the steel plate 12 to be conveyed forward, and the servo motor 22 is started. The servo motor 22 drives the photoelectric switch base 24 to move up and down within the stroke range through the lead screw module 23. The photoelectric switch base 24 emits photoelectric signals, and the steel plate 12 blocks the photoelectric signals.
[0015] Example 2 like Figures 1 to 4 As shown, this utility model discloses a dynamic height measuring mechanism for a roller shot blasting machine, based on embodiment 1. The reflective mechanism 03 includes a second detection base 31 and a reflector 32. The second detection base 31 is installed on the ground and located on the right side of the conveyor roller 11, opposite to the first detection base 21. The reflector 32 is installed on the second detection base 31. During operation, the conveyor roller 11 first drives the steel plate 12 forward, and the servo motor 22 is started. The servo motor 22 drives the photoelectric switch base 24 to move up and down within the stroke range through the lead screw module 23. The photoelectric switch base 24 emits a photoelectric signal. The steel plate 12 blocks the photoelectric signal. The reflector 32 cannot obtain the photoelectric signal under the obstruction of the steel plate 12. After moving a distance equal to the height of the steel plate 12, the reflector 32 rereads the signal and then dynamically feeds back the height information. The PLC obtains the distance value measured by the photoelectric switch base 24, which is the height of the steel plate. The PLC controls the lifting micro-brake motors of the cleaning roller brush and the shot collection spiral in the cleaning chamber according to this value to achieve a more precise height adjustment.
[0016] The servo motor 22 and photoelectric switch base 24 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0017] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A dynamic height measuring mechanism for a roller conveyor shot blasting machine, comprising a shot blasting machine (01); characterized in that, It also includes a photoelectric mechanism (02) and a reflection mechanism (03). The photoelectric mechanism (02) is installed on the left side of the shot blasting machine (01) and emits photoelectric signals, while the reflection mechanism (03) is installed on the right side of the shot blasting machine (01) and reflects photoelectric signals.
2. The dynamic height measuring mechanism for a roller conveyor shot blasting machine as described in claim 1, characterized in that, The shot blasting machine (01) includes a conveyor roller (11) and a steel plate (12). The conveyor roller (11) is installed on the shot blasting machine, and the steel plate (12) is placed on the conveyor roller (11).
3. The dynamic height measuring mechanism for a roller conveyor shot blasting machine as described in claim 2, characterized in that, The photoelectric mechanism (02) is equipped with a first detection base (21), a servo motor (22), a lead screw module (23), and a photoelectric switch base (24). The first detection base (21) is installed on the ground and located on the left side of the conveyor roller (11). The servo motor (22) is installed on the first detection base (21). The output end of the servo motor (22) is connected to the input end of the lead screw module (23). The photoelectric switch base (24) is slidably installed on the first detection base (21) and connected to the lead screw module (23) through a threaded drive.
4. The dynamic height measuring mechanism for a roller conveyor shot blasting machine as described in claim 3, characterized in that, The reflection mechanism (03) includes a second detection base (31) and a reflector (32). The second detection base (31) is installed on the ground and located on the right side of the conveyor roller (11) opposite to the first detection base (21). The reflector (32) is installed on the second detection base (31).
Citation Information
Patent Citations
Roller way passing type shot blasting machine
CN223223187U