Arc guide rail assembly device
Patent Information
- Application Number
- CN202522067859.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0004]针对现有技术的不足,本申请提供了一种圆弧导轨组装装置,克服了现有技术的不足,旨在解决现有技术中的现有的组装拼接方法往往依赖人工调整,不仅耗时耗力,而且难以保证拼接精度,尤其是在长距离、大半径的圆弧导轨拼接中,对于精度的检测往往依赖人工的经验因素,对于精度的控制有待提升问题
1.通过设置圆弧导轨,在使用时,将多组圆弧导轨在拼接完成后,通过设置的固定组件将多组圆弧导轨的连接处进行进一步的固定,防止可能出现的偏移现象,同时转动滚轮会在驱动电机的驱动下在圆弧导轨的上方进行转动,在经过多组圆弧导轨的连接处后,在连接稳定的情况下会顺利的通过,在出现偏移的情况下,两侧的转动滚轮和弧形板会在圆弧导轨的侧面和顶部进行移动,会将偏移进行进一步的纠正,确保移动的顺畅性,这样在使用时可以方便主管人员在安装完成后对连接处进行快速的检修,在遇到异常情况后能够快速的完成判断,确保整体使用的流畅性,且具备一定的纠正作用,能够与工作人员进行更好的配合,提升在导轨安装时的稳定性,同时安装的过程更加方便和省力。
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Figure CN224659318U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of circular arc guide rail technology, and in particular to a circular arc guide rail assembly device. Background Technology
[0002] In large-scale machinery or automated production lines, the splicing and assembly of arc guide rails is a crucial step; currently, with the increasing level of industrial automation, the requirements for the precision and efficiency of guide rail splicing are becoming increasingly stringent.
[0003] Existing assembly and splicing methods often rely on manual adjustments, which are not only time-consuming and labor-intensive, but also difficult to guarantee splicing accuracy. This is especially true in the splicing of long-distance, large-radius circular arc guide rails, where accuracy testing often depends on human experience, and the control of accuracy needs to be improved. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides a circular arc guide rail assembly device, which overcomes the deficiencies of existing technologies and aims to solve the problem that existing assembly and splicing methods often rely on manual adjustment, which is not only time-consuming and labor-intensive, but also difficult to guarantee splicing accuracy. Especially in the splicing of long-distance, large-radius circular arc guide rails, the accuracy detection often depends on human experience, and the control of accuracy needs to be improved.
[0005] To achieve the above objectives, this application provides the following technical solution: an arc guide rail assembly device, comprising multiple sets of arc guide rails, a driving mechanism slidably connected to the top of each arc guide rail, and a fixing component provided at the external connection of the multiple sets of arc guide rails. The driving mechanism includes a movable frame, a driving motor provided on one side of the movable frame, and a rotating roller fixedly connected to the output end of the driving motor through the movable frame. The rotating roller abuts against the top of the arc guide rail. Two sets of sliders are provided on the inner side of each movable frame, the two sets of sliders being located on both sides of the top of the arc guide rail and slidably connected to the arc guide rail. An arc-shaped plate is provided on the inner side of the arc guide rail, and a clamping mechanism is provided on one side of the driving mechanism, the clamping mechanism being located on the top of the arc-shaped plate.
[0006] By adopting the above technical solution and setting up arc-shaped guide rails, multiple sets of arc-shaped guide rails are spliced together and then further fixed at the connection points using a fixed component to prevent possible misalignment. Simultaneously, rotating rollers, driven by a motor, rotate above the arc-shaped guide rails. After passing the connection points of multiple sets of arc-shaped guide rails, the rails will pass smoothly if the connection is stable. If misalignment occurs, the rotating rollers and arc-shaped plates on both sides will move along the sides and top of the arc-shaped guide rails to further correct the misalignment, ensuring smooth movement. This allows supervisors to quickly inspect the connection points after installation, quickly assess any abnormalities, ensure smooth overall operation, and provide a certain degree of correction. It also facilitates better cooperation with workers, improves the stability of guide rail installation, and makes the installation process more convenient and labor-saving.
[0007] As a preferred technical solution of this application, a detection mechanism is provided on one side of the driving mechanism, and an infrared detector is provided at the bottom of the detection mechanism, with the infrared detector located at the top of the arc guide rail.
[0008] By adopting the above technical solution and setting up a detection mechanism, the gap at the connection point of the two sets of arc guide rails can be detected during use. In case of abnormality, an alarm can be triggered in time, thus improving the practicality of the device.
[0009] As a preferred technical solution of this application, the clamping mechanism includes a clamping frame, the clamping frame has a moving groove inside, a rotating shaft is rotatably connected inside the moving groove, a moving block is threadedly connected to the outside of the rotating shaft, a connecting plate is provided at the bottom of the moving block, and the connecting plate is located on one side of the arc-shaped plate.
[0010] By adopting the above technical solution and setting a clamping mechanism, the position of the arc plate can be flexibly adjusted by rotating the rotating shaft during use, so as to match with guide rails of different widths, making it more convenient to use.
[0011] As a preferred technical solution of this application, the fixing component includes a splicing plate, which abuts against two sets of arc guide rails. A fixing frame is provided on one side of the splicing plate, and a threaded shaft is rotatably connected inside the fixing frame. The threaded shaft passes through the fixing frame and is rotatably connected to the splicing plate. Two sets of fixing bolts are provided at the bottom of the fixing frame.
[0012] By adopting the above technical solution and setting a fixing component, the two sets of arc guide rails can be further fixed by rotating the threaded shaft during use, and the fixing force and distance can be adjusted, making it more convenient to use.
[0013] As a preferred technical solution of this application, a displacement detector is provided on one side of the driving mechanism, and one end of the displacement detector is slidably connected to the arc guide rail.
[0014] By adopting the above technical solution and setting up a displacement detector, the displacement of the drive mechanism can be detected during use, further ensuring the accuracy of the detection and improving the practicality of the device.
[0015] As a preferred technical solution of this application, a display screen is provided on the top of the mobile frame, and the display screen is electrically connected to the infrared detector and the displacement detector.
[0016] By adopting the above technical solution and setting up a display screen, staff can better observe the test data during use, making it more convenient to use.
[0017] As a preferred technical solution of this application, the fixing component is provided on the side near the arc guide rail, and one end of the rotating shaft is provided with a rotating handle through the clamping frame.
[0018] By adopting the above technical solution and through its design, the fixing effect can be improved, while a certain degree of damping can be provided to reduce displacement. The designed rotating handle makes it more convenient to rotate the rotating shaft.
[0019] As a preferred technical solution of this application, the connecting plate is internally rotatably connected with a connecting bolt, one end of which passes through the connecting bolt and the arc-shaped plate.
[0020] By adopting the above technical solution and setting connecting bolts, the connecting plate and the arc plate can be quickly fixed during use, and replacement is more convenient, thus improving the practicality of the device.
[0021] The beneficial effects of this application are: 1. By setting up arc-shaped guide rails, multiple sets of arc-shaped guide rails are spliced together and then further secured at the connection points using fixed components to prevent potential misalignment. Simultaneously, rotating rollers, driven by a motor, rotate above the arc-shaped guide rails. After passing the connection points of multiple sets of arc-shaped guide rails, the rails will pass smoothly if the connection is stable. If misalignment occurs, the rotating rollers and arc-shaped plates on both sides will move along the sides and top of the arc-shaped guide rails to further correct the misalignment, ensuring smooth movement. This allows supervisors to quickly inspect the connection points after installation, enabling rapid diagnosis of any abnormalities and ensuring smooth overall operation. It also provides a certain degree of correction, facilitating better cooperation with workers and improving the stability of guide rail installation. Furthermore, the installation process is more convenient and labor-saving.
[0022] 2. By setting up a detection mechanism, the gap at the connection point of the two sets of arc guide rails can be detected during use. An alarm can be triggered in time when an abnormality is encountered, thus improving the practicality of the device. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a side view of the structure of this application; Figure 3 This is a schematic diagram of the fixed component structure of this application; Figure 4 This is a schematic diagram of the clamping mechanism structure in this application; Figure 5 This is a schematic diagram of the top structure of the drive mechanism in this application.
[0024] In the diagram: 1. Arc guide rail; 2. Drive mechanism; 201. Moving frame; 202. Drive motor; 203. Rotating roller; 204. Slider; 205. Display screen; 3. Clamping mechanism; 301. Clamping frame; 302. Moving groove; 303. Rotating shaft; 304. Moving block; 305. Rotating handle; 306. Connecting plate; 307. Connecting bolt; 4. Arc plate; 5. Fixing assembly; 501. Splicing plate; 502. Fixing frame; 503. Threaded shaft; 504. Fixing bolt; 6. Detection mechanism; 601. Infrared detector; 7. Displacement detector. Detailed Implementation
[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0026] Reference Figure 1-5 An arc guide rail assembly device includes multiple sets of arc guide rails 1. A drive mechanism 2 is slidably connected to the top of the arc guide rails 1. A fixing component 5 is provided at the external connection of the multiple sets of arc guide rails 1. The drive mechanism 2 includes a movable frame 201. A drive motor 202 is provided on one side of the movable frame 201. A rotating roller 203 is fixedly connected through the movable frame 201. The rotating roller 203 abuts against the top of the arc guide rail 1. Two sets of sliders 204 are provided on the inner side of the movable frame 201. The two sets of sliders 204 are located on the top two sides of the arc guide rail 1. Both sets of sliders 204 are slidably connected to the arc guide rail 1. An arc plate 4 is provided on the inner side of the arc guide rail 1. A clamping mechanism 3 is provided on one side of the drive mechanism 2. The clamping mechanism 3 is located on the top of the arc plate 4. The clamping mechanism 3 includes a clamping frame 301. The clamping frame 301 has a moving groove 302 inside. A rotating shaft 303 is rotatably connected inside the moving groove 302. A moving block 304 is threadedly connected to the outside of the rotating shaft 303. A connecting plate 306 is provided at the bottom of the moving block 304. The connecting plate 306 is located on one side of the arc plate 4.
[0027] By setting up the arc guide rail 1, after multiple sets of arc guide rails 1 are spliced together, the connection points of the multiple sets of arc guide rails 1 are further fixed by the fixed component 5 to prevent possible displacement. At the same time, the rotating roller 203 will rotate above the arc guide rail 1 under the drive of the drive motor 202. After passing through the connection points of multiple sets of arc guide rails 1, it will pass smoothly if the connection is stable. If displacement occurs, the rotating rollers 203 on both sides and the arc plate 4 will move on the sides and top of the arc guide rail 1 to further correct the displacement and ensure smooth movement. In this way, it is convenient for supervisors to quickly inspect the connection points after installation, and to quickly make judgments in case of abnormalities, ensuring the smoothness of overall use and having a certain corrective function. It can better cooperate with the staff, improve the stability of the guide rail installation, and make the installation process more convenient and labor-saving. By setting up the clamping mechanism 3, the position of the arc plate 4 can be flexibly adjusted by rotating the rotating shaft 303 during use, so as to match with guide rails of different widths, making it more convenient to use.
[0028] Reference Figure 1-5A detection mechanism 6 is provided on one side of the drive mechanism 2, and an infrared detector 601 is provided at the bottom of the detection mechanism 6. The infrared detector 601 is located at the top of the arc guide rail 1. The fixing component 5 includes a splicing plate 501, which abuts against the two sets of arc guide rails 1. A fixing frame 502 is provided on one side of the splicing plate 501. A threaded shaft 503 is rotatably connected inside the fixing frame 502. The threaded shaft 503 passes through the fixing frame 502 and is rotatably connected to the splicing plate 501. Two sets of fixing bolts 504 are provided at the bottom of the fixing frame 502. A display screen 205 is provided on the top of the movable frame 201. The display screen 205 is connected to the infrared detector. The device 601 and the displacement detector 7 are electrically connected. By setting the detection mechanism 6, the gap at the connection of the two sets of arc guide rails 1 can be detected when the device passes through the connection point. In case of abnormality, an alarm can be set in time, improving the practicality of the device. By setting the fixing component 5, the two sets of arc guide rails 1 can be further fixed by rotating the threaded shaft 503 during use. The fixing force and distance can be adjusted, making it more convenient to use. By setting the display screen 205, the staff can better observe the detection data during use, making it more convenient to use.
[0029] Reference Figure 1-5 A displacement detector 7 is provided on one side of the drive mechanism 2, and one end of the displacement detector 7 is slidably connected to the arc guide rail 1. By setting the displacement detector 7, the displacement of the drive mechanism 2 can be detected during use, further ensuring the accuracy of the detection and improving the practicality of the device. A 505 is provided on the side of the fixing component 5 near the arc guide rail 1, and one end of the rotating shaft 303 passes through the clamping frame 301 and is provided with a rotating handle 305. By setting 505, the fixing effect can be improved, and at the same time, there is a certain damping, which can reduce the generation of displacement. The rotating handle 305 makes it more convenient to rotate the rotating shaft 303. A connecting bolt 307 is rotatably connected inside the connecting plate 306, and one end of the connecting bolt 307 passes through the connecting bolt 307 and the arc plate 4. By setting the connecting bolt 307, the connecting bolt 307 can quickly fix the connecting plate 306 and the arc plate 4 during use, and it is more convenient to replace, improving the practicality of the device.
[0030] Working principle: By setting up the arc guide rail 1, during use, after multiple sets of arc guide rails 1 are spliced together, the connection points of the multiple sets of arc guide rails 1 are further fixed by the fixed component 5 to prevent possible displacement. At the same time, the rotating roller 203 rotates above the arc guide rail 1 under the drive of the drive motor 202. After passing the connection points of multiple sets of arc guide rails 1, it will pass smoothly if the connection is stable. If displacement occurs, the rotating rollers 203 on both sides and the arc plate 4 will move on the sides and top of the arc guide rail 1 to further correct the displacement. The correction ensures smooth movement, allowing supervisors to quickly inspect the connections after installation and quickly identify any abnormalities, ensuring overall smooth operation. It also has a corrective function, enabling better cooperation with staff and improving stability during guide rail installation. The installation process is more convenient and labor-saving. By setting up the detection mechanism 6, the gap at the connection of the two sets of arc guide rails 1 can be detected during use, and an alarm can be triggered in time when abnormalities are encountered, improving the practicality of the device. Among them, by setting the clamping mechanism 3, the position of the arc plate 4 can be flexibly adjusted by rotating the rotating shaft 303 during use, so as to match with guide rails of different widths, making it more convenient to use. By setting the fixing component 5, the two sets of arc guide rails 1 can be further fixed by rotating the threaded shaft 503 during use, and the fixing force and distance can be adjusted, making it more convenient to use. Meanwhile, by setting up displacement detector 7, the displacement of drive mechanism 2 can be detected during use, further ensuring the accuracy of detection and improving the practicality of the device; In addition, by setting up the display screen 205, it is convenient for staff to better observe the test data during use, making it more convenient to use; by setting up 505, the fixing effect can be improved, and at the same time, a certain damping can be provided to reduce displacement; the setting up the rotating handle 305 makes it easier to rotate the rotating shaft 303; by setting up the connecting bolt 307, it is possible to quickly fix the connecting plate 306 and the arc plate 4 during use, and it is easier to replace, thus improving the practicality of the device.
[0031] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A circular arc guide rail assembly device, comprising multiple sets of circular arc guide rails (1), characterized in that, A drive mechanism (2) is slidably connected to the top of the arc guide rail (1). A fixing component (5) is provided at the external connection of multiple sets of arc guide rails (1). The drive mechanism (2) includes a moving frame (201). A drive motor (202) is provided on one side of the moving frame (201). A rotating roller (203) is fixedly connected through the moving frame (201) at the output end of the drive motor (202). The rotating roller (203) abuts against the top of the arc guide rail (1). Two sets of sliders (204) are provided on the inner side of the moving frame (201). The two sets of sliders (204) are located on the top two sides of the arc guide rail (1). The two sets of sliders (204) are slidably connected to the arc guide rail (1). An arc plate (4) is provided on the inner side of the arc guide rail (1). A clamping mechanism (3) is provided on one side of the drive mechanism (2). The clamping mechanism (3) is located on the top of the arc plate (4).
2. The circular arc guide rail assembly device according to claim 1, characterized in that, A detection mechanism (6) is provided on one side of the drive mechanism (2), and an infrared detector (601) is provided at the bottom of the detection mechanism (6). The infrared detector (601) is located at the top of the arc guide rail (1).
3. The circular arc guide rail assembly device according to claim 1, characterized in that, The clamping mechanism (3) includes a clamping frame (301), the clamping frame (301) has a moving groove (302) inside, the moving groove (302) is rotatably connected to a rotating shaft (303), the rotating shaft (303) is threadedly connected to a moving block (304), the bottom of the moving block (304) is provided with a connecting plate (306), and the connecting plate (306) is located on one side of the arc plate (4).
4. The circular arc guide rail assembly device according to claim 1, characterized in that, The fixing component (5) includes a splicing plate (501), which abuts against two sets of arc guide rails (1). A fixing frame (502) is provided on one side of the splicing plate (501). A threaded shaft (503) is rotatably connected inside the fixing frame (502). The threaded shaft (503) passes through the fixing frame (502) and is rotatably connected to the splicing plate (501). Two sets of fixing bolts (504) are provided at the bottom of the fixing frame (502).
5. The circular arc guide rail assembly device according to claim 2, characterized in that, A displacement detector (7) is provided on one side of the drive mechanism (2), and one end of the displacement detector (7) is slidably connected to the arc guide rail (1).
6. The circular arc guide rail assembly device according to claim 5, characterized in that, The top of the mobile frame (201) is provided with a display screen (205), which is electrically connected to the infrared detector (601) and the displacement detector (7).
7. The circular arc guide rail assembly device according to claim 3, characterized in that, The fixing component (5) is provided with a (505) on the side near the arc guide rail (1), and a rotating handle (305) is provided at one end of the rotating shaft (303) through the clamping frame (301).
8. The circular arc guide rail assembly device according to claim 3, characterized in that, The connecting plate (306) is rotatably connected to a connecting bolt (307), one end of which passes through the connecting bolt (307) and the arc plate (4).