A mount for a filter press faucet

Abstract

The utility model discloses a kind of installers for filter press faucet, belong to faucet installation tool technical field, it includes sleeve, connecting rod and handle. One end of connecting rod is connected with sleeve, and coaxial arrangement is set, and the other end of connecting rod is vertically connected with handle. The end of sleeve away from connecting rod is open structure, and first clamping hole for clamping faucet water outlet and second clamping hole for clamping faucet valve end are set along its length direction. First clamping hole and second clamping hole are opposite, and the length of first clamping hole is greater than the length of second clamping hole. When using, operator can stand in the open area about 1m from installation point, rotate handle by the lever action of connecting rod to complete disassembly and assembly by clamping faucet. The utility model solves the problems of limited operation posture, low efficiency, high labor intensity, poor tool adaptability and high safety risk in the disassembly and assembly operation of filter press faucet in the prior art.

Description

Technical Field

[0001] This utility model relates to the technical field of faucet installation tools, and in particular to an installer for a filter press faucet. Background Technology

[0002] Filter presses, as key equipment for solid-liquid separation, are widely used in industries such as chemical, mining, and environmental protection. In the daily maintenance and repair of filter presses, the installation, replacement, and maintenance of the open-flow faucet are frequent tasks. As a crucial component for discharging filtrate from the filter press, the open-flow faucet is typically installed in a closed or semi-closed space at the bottom of the equipment, often surrounded by dense pipes, supports, and other structures, resulting in extremely limited operating space.

[0003] In existing technology, the disassembly and assembly of the filter press faucet relies entirely on manual operation: operators must bend over and enter confined spaces to rotate and disassemble using general tools such as wrenches. This method of operation has the following significant drawbacks: Limited working posture: The confined space forces operators to maintain unnatural postures such as bending over and turning to the side for a long time. Long-term operation can easily cause physical discomfort to operators, such as tension in the lower back muscles and soreness in the shoulders and neck, which puts a great physical burden on the operators.

[0004] The safety risks are significant: Operators are prone to head and hand injuries when working in confined spaces due to bending over; at the same time, poor ventilation in confined spaces may lead to the release of harmful gases from the filtrate, which could endanger the health of operators.

[0005] Low operational efficiency: The limited range of hand movement in the confined space makes it difficult to use tools such as wrenches. It takes a long time to disassemble or install a faucet, and uneven force can easily lead to improper installation of the faucet, causing water leakage problems later.

[0006] Poor tool compatibility: The shape of the universal wrench is not well matched with that of the faucet, which can easily cause slippage. This not only prolongs the operation time, but may also damage the stress structure on the outer surface of the faucet, leading to the scrapping of the parts.

[0007] The aforementioned problems have made the maintenance of filter press faucets a notoriously inefficient and costly process in the industry, seriously affecting the overall maintenance progress and production continuity. Therefore, there is an urgent need for a specialized tool that can adapt to confined spaces and improve operational efficiency. Utility Model Content

[0008] This invention proposes an installer for filter press faucets, addressing the problems of limited working posture, low efficiency, high labor intensity, poor tool compatibility, and high safety risks in the disassembly and assembly of filter press faucets in existing technologies. This invention allows for standing operation, avoiding health risks associated with non-ergonomic postures, while simultaneously improving disassembly and assembly efficiency and operational safety, and reducing enterprise maintenance costs.

[0009] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An installer for a filter press faucet includes a sleeve, a connecting rod, and a handle; one end of the connecting rod is connected to the sleeve and coaxially arranged, and the other end of the connecting rod is perpendicularly connected to the handle; the end of the sleeve away from the connecting rod is an open structure, and has a first latch for engaging the water outlet end of the faucet and a second latch for engaging the valve end of the faucet along its length direction, the first latch and the second latch being vertically opposite each other, and the length of the first latch being greater than the length of the second latch.

[0010] Furthermore, the sleeve, connecting rod, and handle are all made of carbon steel.

[0011] Furthermore, one end of the sleeve is a closed end and is fixedly connected to the connecting rod.

[0012] Furthermore, the outer diameter of the sleeve is 75-85mm.

[0013] Furthermore, the length of the connecting rod is 1000-1200mm, and the outer diameter is 30-35mm.

[0014] Furthermore, the handle has a length of 250-350mm and an outer diameter of 30-35mm.

[0015] Furthermore, the width of the first bayonet is 30-40mm and the length is 100-120mm.

[0016] Furthermore, the width of the second bayonet is 25-35mm, and the length is 25-35mm.

[0017] Furthermore, the sleeve and the connecting rod are detachably connected; one end of the sleeve connected to the connecting rod is a closed end, and a cylindrical first connector is coaxially provided thereon. The first connector has a non-circular mating groove, and the outer circumferential surface of the first connector is threaded; one end of the connecting rod connected to the sleeve is provided with a second connector, the second connector including a mating block for inserting into the mating groove and a limiting block connected to the mating block; the limiting block is disc-shaped and coaxially connected to the connecting rod, the diameter of the limiting block is larger than the outer diameter of the connecting rod and smaller than the outer diameter of the first connector; a connecting cover for threaded connection of the first connector is movably connected to the connecting rod, and when the connecting cover is connected to the first connector, the connecting cover locks the second connector inside the first connector.

[0018] Furthermore, the mating groove is square.

[0019] By adopting the above technical solution, this utility model has the following beneficial effects: 1. This utility model, through the design of a connecting rod with a length of 1000-1200mm, allows operators to stand directly in a safe area to complete the work without having to go into the confined space under the filter press. This completely avoids the problems of waist muscle tension and shoulder and neck pain caused by unnatural postures such as bending over and turning to the side, and significantly reduces the physical load.

[0020] 2. This utility model has a first locking slot and a second locking slot on the sleeve to adapt to the water outlet end of the faucet and the valve end respectively. The length of the first locking slot is greater than that of the second locking slot, which precisely matches the shape of the faucet. This solves the problem of poor compatibility of universal wrenches, effectively avoids tool slippage during operation, prevents damage to the stress structure of the faucet's outer surface, and reduces the scrap rate of parts.

[0021] 3. This utility model utilizes the lever principle of the connecting rod, combined with a vertically set handle, allowing operators to easily apply rotational force by holding the handle with both hands. Compared to the traditional operation using a wrench in a confined space, this significantly reduces the difficulty of applying force, and the time for disassembling and assembling a single faucet is significantly shortened, effectively improving the efficiency of faucet maintenance for the filter press and ensuring the overall maintenance progress and production continuity of the equipment.

[0022] 4. This utility model, through its standing operation design, keeps the operator's head and hands away from pipes, supports, and potential moving parts in the confined space below the equipment, avoiding safety accidents such as head bumps and hand crushes; at the same time, it reduces the time operators spend in confined spaces with poor ventilation and the possibility of harmful gases volatilized from the filtrate, further protecting the health of operators.

[0023] 5. This utility model adopts a structure in which the sleeve and connecting rod are detachably connected. A first connector with a square mating groove, a second connector with a mating block, and a connecting cover achieve a stable connection and separation between the two. When it is necessary to adapt to different sizes and models of filter press faucets, only the sleeve with the corresponding bayonet specification needs to be replaced. There is no need to purchase a complete set of installers separately for different faucets, greatly improving the tool's adaptability to multiple faucet specifications and meeting the diverse maintenance needs of enterprises' filter presses. Attached Figure Description

[0024] Figure 1 This is a front view of the installer proposed in Embodiment 1 of this utility model; Figure 2 This is a rear view of the installer proposed in Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the use of the installer proposed in Embodiment 1 of this utility model; Figure 4 This is a schematic diagram of the assembly of the installer proposed in Embodiment 2 of this utility model; Figure 5 This is a schematic diagram of the internal structure of the installer proposed in Embodiment 2 of this utility model; Figure 6 This is a top view of the sleeve proposed in Embodiment 2 of this utility model; The components in the attached diagram are labeled as follows: 1-sleeve, 2-connecting rod, 3-handle, 4-first bayonet, 5-second bayonet, 6-faucet, 7-faucet outlet, 8-faucet valve, 9-first connector, 10-groove, 11-thread, 12-second connector, 13-fitting block, 14-limiting block, 15-connecting cover. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0026] like Figure 1-3 As shown, an installer for a filter press faucet includes a sleeve 1, a connecting rod 2, and a handle 3. The sleeve 1, connecting rod 2, and handle 3 are all made of carbon steel. Carbon steel is characterized by high strength, high wear resistance, and low cost, and can withstand the impact and wear of long-term, high-frequency maintenance operations, extending the service life of the installer and reducing the company's tool procurement and replacement costs.

[0027] One end of the connecting rod 2 is connected to the sleeve 1 and coaxially arranged, while the other end of the connecting rod 2 is perpendicularly connected to the handle 3. In this embodiment, one end of the sleeve 1 is a closed end and is fixedly connected to the connecting rod 2, which has strong mechanical strength and ensures stability during operation.

[0028] In this embodiment, the outer diameter of the sleeve 1 is 75-85mm, the length of the connecting rod 2 is 1000-1200mm and the outer diameter is 30-35mm, and the length of the handle 3 is 250-350mm and the outer diameter is 30-35mm. In this embodiment, the outer diameter of the sleeve 1 is 80mm, the length of the connecting rod 2 is 1100mm and the outer diameter is 32mm, and the length of the handle 3 is 300mm and the outer diameter is 32mm.

[0029] The sleeve 1 has an open end away from the connecting rod 2, and has a first latch 4 for engaging the faucet outlet 7 and a second latch 5 for engaging the faucet valve end 8 along its length. The first latch 4 and the second latch 5 are vertically opposite each other, and the length of the first latch 4 is greater than the length of the second latch 5. Specifically, the width of the first latch is 30-40mm and the length is 100-120mm, and the width of the second latch is 25-35mm and the length is 25-35mm. In this embodiment, the width of the first latch is 35mm and the length is 110mm, and the width of the second latch is 30mm and the length is 30mm.

[0030] This invention, through the design of a connecting rod 2 of appropriate length, allows operators to work directly from a safe area without having to venture into the confined space under the filter press. This completely avoids the problems of lower back muscle tension and shoulder and neck pain caused by unnatural postures such as bending over or turning sideways, significantly reducing the physical burden. The first locking slot 4 and the second locking slot 5 are precisely matched with the shape of the faucet 6, solving the problem of poor compatibility of universal wrenches, effectively preventing tool slippage during operation, preventing damage to the stress structure of the faucet 6's outer surface, and reducing the scrap rate of parts. The connecting rod 2, in conjunction with the handle 3, allows operators to easily apply rotational force by holding the handle 3 with both hands. Compared to traditional operation with a wrench in a confined space, this greatly reduces the difficulty of applying force, significantly shortens the disassembly and assembly time of a single faucet 6, effectively improves the efficiency of filter press faucet 6 maintenance, and ensures the overall maintenance progress and production continuity of the equipment.

[0031] This utility model, through its standing operation design, keeps the operator's head and hands away from pipes, supports, and potential moving parts in the confined space below the equipment, avoiding safety accidents such as head bumps and hand crushes; at the same time, it reduces the time operators spend in confined spaces with poor ventilation and the possibility of harmful gases volatilized from the filtrate, further protecting the health of operators. Example 2

[0032] like Figure 4-6As shown, the difference between this embodiment and embodiment 1 is that the sleeve 1 and the connecting rod 2 are detachably connected in this embodiment, and the sleeve 1 can be replaced according to the actual situation.

[0033] In this embodiment, the end of the sleeve 1 connected to the connecting rod 2 is a closed end, and a cylindrical first connector 9 is coaxially provided thereon. The first connector 9 has a non-circular mating groove 10, and the outer circumferential surface of the first connector 9 is provided with a thread 11. In this embodiment, the mating groove 10 is square.

[0034] A second connector 12 is provided at one end of the connecting sleeve 1 of the connecting rod 2. The second connector 12 includes a mating block 13 for inserting into the mating groove 10 and a limiting block 14 connected to the mating block 13. The limiting block 14 is disc-shaped and coaxially connected to the connecting rod 2. The diameter of the limiting block 14 is larger than the outer diameter of the connecting rod 2 and smaller than the outer diameter of the first connector 9.

[0035] The connecting rod 2 is movably connected to a connecting cover 15 for threaded connection of the first connecting head 9. When the connecting cover 15 is connected to the first connecting head 9, the connecting cover 15 locks the second connecting head 12 inside the first connecting head 9.

[0036] This invention utilizes the precise fit between the non-circular mating groove 10 and the non-circular mating block 13 to form a circumferential limiting structure. This effectively restricts the relative rotation of the sleeve 1 and the connecting rod 2 during operation, ensuring that the rotational force applied by the operator to the handle 3 is completely and stably transmitted to the sleeve 1 and the faucet 6. This avoids a decrease in disassembly and assembly efficiency due to torque transmission loss and ensures torque stability during the disassembly and assembly of the faucet 6. The anti-rotation design of the non-circular mating groove 10 and the mating block 13, combined with the threaded locking of the connecting cover 15, provides double protection for the connection reliability of the sleeve 1 and the connecting rod 2. Even when disassembling and assembling a severely corroded faucet 6 with high resistance, relative slippage between the sleeve 1 and the connecting rod 2 can be avoided, preventing problems such as the locking mechanism disengaging from the faucet 6 and operation interruption caused by component misalignment, further improving operational safety and stability.

[0037] This invention features a disc-shaped limiting block 14 on the second connector 12, with a diameter larger than the outer diameter of the connecting rod 2, thus limiting the connecting cover 15 onto the connecting rod 2. The limiting block 14 has a smaller diameter than the outer diameter of the first connector 9. When the sleeve 1 and connecting rod 2 are mated, the limiting block 14 can precisely fit against the end face of the first connector 9, quickly determining the mating depth and improving the assembly efficiency and accuracy of the sleeve 1 and connecting rod 2. During the threaded connection of the connecting cover 15 to the first connector 9, the limiting block 14 can withstand the axial locking force from the connecting cover 15, thereby locking the second connector 12 within the first connector 9, further enhancing the structural stability of the installer during operation.

[0038] This utility model adopts a structure in which the sleeve 1 and the connecting rod 2 are detachably connected. A stable connection and separation are achieved through a first connector 9 with a square mating groove 10, a second connector 12 with a mating block 13, and a connecting cover 15. When it is necessary to adapt to different sizes and models of filter press faucets 6, only the sleeve 1 with the corresponding bayonet specification needs to be replaced. There is no need to purchase a complete set of installers separately for different faucets 6, greatly improving the tool's adaptability to multiple specifications of faucets 6 and meeting the diverse maintenance needs of enterprises' filter presses.

[0039] The above description is a detailed description of the preferred embodiments of the present utility model. However, the embodiments are not intended to limit the scope of the patent application of the present utility model. All equivalent changes or modifications made under the technical spirit of the present utility model should fall within the patent scope covered by the present utility model.

Claims

1. An installer for a filter press faucet, characterized in that, It includes a sleeve, a connecting rod, and a handle; one end of the connecting rod is connected to the sleeve and coaxially arranged, and the other end of the connecting rod is perpendicularly connected to the handle; the end of the sleeve away from the connecting rod is an open structure, and a first latch for engaging the water outlet end of the faucet and a second latch for engaging the valve end of the faucet are provided along its length direction, the first latch and the second latch are opposite each other, and the length of the first latch is greater than the length of the second latch.

2. The installer for a filter press faucet according to claim 1, characterized in that: The sleeve, connecting rod, and handle are all made of carbon steel.

3. The installer for a filter press faucet according to claim 1, characterized in that: One end of the sleeve is a closed end and is fixedly connected to the connecting rod.

4. The installer for a filter press faucet according to claim 1, characterized in that: The outer diameter of the sleeve is 75-85mm.

5. An installer for a filter press faucet according to claim 1, characterized in that: The connecting rod has a length of 1000-1200mm and an outer diameter of 30-35mm.

6. The installer for a filter press faucet according to claim 1, characterized in that: The handle has a length of 250-350mm and an outer diameter of 30-35mm.

7. An installer for a filter press faucet according to claim 1, characterized in that: The width of the first bayonet is 30-40mm and the length is 100-120mm.

8. An installer for a filter press faucet according to claim 1, characterized in that: The width of the second bayonet is 25-35mm, and the length is 25-35mm.

9. An installer for a filter press faucet according to claim 1, characterized in that: The sleeve and the connecting rod are detachably connected; one end of the sleeve connected to the connecting rod is a closed end, and a cylindrical first connector is coaxially provided thereon. The first connector has a non-circular mating groove, and the outer circumferential surface of the first connector is threaded; one end of the connecting rod connected to the sleeve is provided with a second connector, the second connector including a mating block for inserting into the mating groove and a limiting block connected to the mating block; the limiting block is disc-shaped and coaxially connected to the connecting rod, the diameter of the limiting block is larger than the outer diameter of the connecting rod and smaller than the outer diameter of the first connector; a connecting cover for threaded connection of the first connector is movably connected to the connecting rod, and when the connecting cover is connected to the first connector, the connecting cover locks the second connector inside the first connector.

10. An installer for a filter press faucet according to claim 9, characterized in that: The mating groove is square.

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