A vehicle lamp inspection workbench

Abstract

The utility model discloses a kind of vehicle light inspection workbench, belong to vehicle light inspection technical field.It include the machine body for bearing inspection tool, adjusting mechanism and inspection tool, the top of machine body is equipped with sealing plate;Adjusting mechanism includes lifting assembly and rotating assembly, lifting assembly is slidably connected with sealing plate, lifting assembly is used to adjust the height of inspection tool;Rotating assembly is installed at the top of lifting assembly, can drive inspection tool to carry out horizontal direction's rotation adjustment;Inspection tool is set at the top of rotating assembly, for fixed and support the vehicle light tool of being inspected;The vehicle light inspection workbench of the utility model is equipped with adjusting mechanism, can be according to the real-time adjustment lamp angle and height of inspection demand, reduce the labor intensity of inspection personnel, improve inspection efficiency and accuracy.

Description

Technical Field

[0001] This utility model relates to the field of vehicle lamp inspection technology, and in particular to a vehicle lamp inspection workbench. Background Technology

[0002] The final step in assembling automotive headlights is the final inspection, which requires inspectors to observe and inspect the appearance and internal parts of the entire headlight. The inspection actions, viewing angles, and heights generally have certain standards.

[0003] During the inspection process, inspectors need to frequently adjust the angle of the lamps. Because the lamp assemblies have a certain weight, this results in a high labor intensity for inspectors and is prone to inaccurate inspections or personal injury due to improper operation. The existing inspection workbench has a simple structure and cannot be adjusted in real time according to inspection needs, resulting in poor applicability and affecting inspection efficiency and quality. Utility Model Content

[0004] The technical problem to be solved by this utility model is: in order to solve the problem that the inspection workbench in the prior art cannot be adjusted in real time and has poor applicability, this utility model provides a vehicle headlight inspection workbench. By setting an adjustment mechanism, the angle and height of the headlights can be adjusted in real time according to the inspection needs, thereby reducing the labor intensity of inspection personnel and improving inspection efficiency and accuracy.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a vehicle headlight inspection workbench, comprising: The machine body is used to support the inspection fixtures, and a sealing plate is provided on the top of the machine body; An adjustment mechanism is provided, comprising a lifting assembly and a rotating assembly. The lifting assembly is slidably connected to the sealing plate and is used to adjust the height of the inspection fixture. The rotating assembly is installed on top of the lifting assembly and can drive the inspection fixture to rotate horizontally. Inspection fixture, which is set on top of the rotating assembly, is used to fix and support the vehicle lamp fixture to be inspected; Therefore, this utility model, through the multi-directional adjustment function of the adjustment component, achieves flexible adjustment of the lamp angle and height, improving the convenience and accuracy of inspection operations. Furthermore, the design of placing the lifting component at the sealing plate replaces the existing method of lifting via the vertical beam of the machine body, improving the overall structural stability and making the inspection fixture more stable during lifting, thus avoiding inspection errors caused by structural swaying.

[0006] Furthermore, the lifting assembly includes a transition plate, a guide rod, and a lifting component. The guide rod is fixedly installed below the transition plate and slidably connected to the sealing plate. The fixed part of the lifting component is located inside the machine body, and the movable part of the lifting component passes through the sealing plate and connects to the transition plate, allowing the transition plate to move along the axial direction of the guide rod. Thus, by controlling the extension and retraction of the lifting component, the height of the transition plate can be precisely adjusted, thereby achieving vertical adjustment of the inspection fixture. Simultaneously, the design of the guide rod ensures the stability of the lifting process, preventing deviation and swaying.

[0007] Furthermore, the lifting component is a pneumatic or electric push rod with a self-locking function, which enables the adapter plate to be stably stopped at any position, thereby ensuring the safety and reliability of the adjustment process.

[0008] Furthermore, the rotating assembly includes a bearing housing and a rotating shaft. The bearing housing is mounted on the top of the adapter plate, one end of the rotating shaft is rotatably connected to the bearing housing via a bearing, and the other end of the rotating shaft is fixedly connected to the inspection fixture, enabling the inspection fixture to rotate freely in the horizontal direction around the rotating shaft. Thus, through the design of the rotating assembly, inspectors can flexibly adjust the orientation of the lamps according to the actual inspection angle requirements, greatly improving the comprehensiveness and convenience of the inspection.

[0009] Furthermore, the inspection fixture includes a workbench and a placement plate. The bottom of the workbench is fixedly connected to a rotating shaft, and the top of the workbench is provided with two supports. The placement plate is rotatably positioned between the two supports and is used to support the vehicle headlight fixture to be inspected. Thus, by rotating the placement plate, the inspection requirements for vehicle headlights at different angles can be met, further improving the accuracy and adaptability of the inspection. At the same time, this structure is simple in design and easy to operate, effectively reducing the operational difficulty for inspection personnel.

[0010] Furthermore, the placement plate is provided with a pin seat for positioning in conjunction with the pin of the vehicle lamp fixture, ensuring the stability and consistency of the vehicle lamp position during the inspection process.

[0011] Furthermore, the placement plate is also equipped with an adjustable clamping mechanism, which includes a clamping block and an elastic element. The clamping block elastically abuts against one side of the headlight assembly via the elastic element to accommodate headlight assemblies of different sizes and specifications and achieve quick clamping. Thus, the design of the clamping mechanism not only improves the versatility of the tooling but also significantly improves the efficiency of inspection work. Furthermore, a pad is fixedly installed at the bottom of the adapter plate. The pad is positioned between the lifting component and the guide rod, and the pad is covered with cushioning material. The pad not only improves the contact cushioning effect between the structures, but also effectively extends the service life of the equipment and reduces the risk of wear and damage caused by hard collisions. At the same time, it reduces the probability of the testing personnel getting their hands caught, thus improving the safety of the equipment.

[0012] Furthermore, a magnet is installed at the bottom of the adapter plate, and a magnet is installed at the top of the sealing plate. The magnets repel each other, creating a buffer distance when the adapter plate descends near the sealing plate, effectively preventing damage to the equipment structure from direct contact. This also provides inspection personnel with reaction time, reducing the probability of their hands being pinched. In addition, the layout of the magnets is precisely calculated to ensure a stable repulsive force within the buffer distance, preventing the adapter plate from shifting or shaking due to uneven magnetic force, thus ensuring the smooth operation and control precision of the equipment.

[0013] Furthermore, the bottom of the machine body is equipped with a movable base, which has casters and positioning feet, making it easy for the equipment to be flexibly adjusted and securely fixed according to inspection requirements. As a result, the equipment can be arranged more flexibly in the workshop, improving the adaptability and efficiency of the inspection station.

[0014] Furthermore, the casters are equipped with a self-locking device, which can effectively prevent the equipment from moving unexpectedly during the inspection process, thereby ensuring the stability and safety of the inspection work.

[0015] Furthermore, a foot switch is installed on one side of the machine body. The output end of the foot switch is electrically connected to the lifting component. Through the design of the foot switch, the inspector can conveniently control the movement of the lifting device to adjust the height of the headlight assembly, thereby improving the flexibility of operation and work efficiency. At the same time, this structure reduces the cumbersomeness of manual operation, reduces the labor intensity of the inspector, and improves the automation level of the overall inspection process.

[0016] Furthermore, a winding bracket and a cutting device are installed on the top of the machine body. The winding bracket is located on one side of the sealing plate, and a protective film is rotatably sleeved on the winding bracket. The cutting device is located between the winding bracket and the adapter plate. Thus, after the inspection is completed, the inspector pulls the protective film to cover the surface of the lamp and cuts the protective film with the cutting device. The automatic winding of the protective film after use by the winding bracket not only avoids the errors that may be caused by manual cutting, but also effectively improves the automation level and cleanliness of the inspection process.

[0017] The beneficial effects of this utility model are that the vehicle headlight inspection workbench of this utility model, through the multi-directional adjustment function of the adjustment component, realizes flexible adjustment of the orientation and height of the headlights, improving the convenience and accuracy of the inspection operation. In addition, the scheme of setting the lifting component at the sealing plate replaces the existing scheme of lifting via the vertical beam of the machine body, improving the stability of the overall structure, making the inspection fixture more stable during lifting and avoiding inspection errors caused by structural swaying.

[0018] This utility model's vehicle headlight inspection workbench, through a rotating placement plate, can meet the inspection needs of vehicle headlights at different angles, further improving the accuracy and adaptability of the inspection. At the same time, the structure is simple in design and easy to operate, effectively reducing the operational difficulty for inspection personnel.

[0019] The vehicle headlight inspection workbench of this utility model is equipped with pads, which not only improves the contact buffering effect between structures, but also effectively extends the service life of the equipment and reduces the risk of wear and damage caused by hard collisions; at the same time, it reduces the probability of the inspector's hand getting pinched, and improves the safety of equipment use. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the vehicle headlight inspection workbench in Example 1.

[0022] Figure 2 yes Figure 1 A schematic diagram of the structure of the inspection tooling.

[0023] Figure 3 This is a front view schematic diagram of the adjustment mechanism and the sealing plate (the lifting component is a partial structure).

[0024] Figure 4 It is an assembly drawing of the adapter plate, rotating assembly and worktable.

[0025] In the diagram: 1. Machine body; 11. Sealing plate; 12. Linear bearing; 2. Adjustment mechanism; 211. Adapter plate; 212. Guide rod; 213. Lifting component; 214. Pad block; 221. Bearing seat; 222. Rotating shaft; 3. Inspection fixture; 31. Workbench; 32. Support; 33. Placement plate; 331. Pin seat; 41. Rewinding bracket; 42. Cutting equipment. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0027] Example 1: like Figures 1-4 As shown, a vehicle headlight inspection workbench 31 includes a body 1 and an inspection fixture 3. The bottom of the body 1 is provided with a movable base, on which are provided casters and positioning feet, making the equipment more flexible in the workshop and improving the adaptability and efficiency of the inspection station. The top of the body 1 is provided with a sealing plate 11, and the inspection fixture 3 is set above the sealing plate 11 to fix and support the vehicle headlight fixture to be inspected. In this embodiment, the vehicle headlight fixture is a headlight assembly and an auxiliary bracket, and the auxiliary bracket is an existing structure and will not be described in detail here. The body 1 and the inspection fixture 3 are connected by an adjustment mechanism 2. The adjustment mechanism 2 includes a lifting component and a rotating component.

[0028] in: Reference Figure 3 The lifting assembly includes a transition plate 211, a guide rod 212, and a lifting component 213. The guide rod 212 is fixedly installed below the transition plate 211. A linear bearing 12 is installed on the end face of the sealing plate 11. The guide rod 212 passes through the linear bearing 12 and is slidably connected to it. In this embodiment, the lifting component 213 is a pneumatic or electric push rod with a self-locking function, which enables the transition plate 211 to be stably stopped at any position, thereby ensuring the safety and reliability of the adjustment process. The fixed part of the lifting component 213 is located inside the machine body 1, and the movable part of the lifting component 213 passes through the sealing plate 11 and is connected to the transition plate 211, so that the transition plate 211 moves along the axial direction of the guide rod 212. Thus, by controlling the extension and retraction of the lifting component 213, the height of the transition plate 211 can be precisely adjusted, thereby realizing the vertical adjustment of the inspection fixture 3. Meanwhile, the design of the guide rod 212 ensures the stability of the lifting process and avoids deviation and swaying. Furthermore, by replacing the existing scheme of lifting via the vertical beam of the body 1 with a lifting assembly, the overall structural stability is improved, making the inspection fixture 3 more stable during lifting and avoiding inspection errors caused by structural swaying.

[0029] Reference Figure 1 A foot switch is installed on one side of the machine body 1. The output end of the foot switch is connected to the lifting component 213. Through the design of the foot switch, the inspector can conveniently control the movement of the lifting device to adjust the height of the headlight assembly, thereby improving the flexibility of operation and work efficiency. At the same time, this structure reduces the cumbersomeness of manual operation, reduces the labor intensity of the inspector, and improves the automation level of the overall inspection process.

[0030] Reference Figure 4The rotating assembly includes a bearing housing 221 and a rotating shaft 222. The bearing housing 221 is mounted on the top of the adapter plate 211. One end of the rotating shaft 222 is rotatably connected to the bearing housing 221 via a bearing, and the other end of the rotating shaft 222 is fixedly connected to the inspection fixture 3, so that the inspection fixture 3 can rotate freely in the horizontal direction with the rotating shaft 222 as the center. Thus, through the design of the rotating assembly, the inspector can flexibly adjust the orientation of the lamp according to the actual inspection angle requirements, which greatly improves the comprehensiveness and convenience of the inspection.

[0031] Reference Figure 2 The inspection fixture 3 includes a workbench 31 and a placement plate 33. The bottom of the workbench 31 is fixedly connected to the rotating shaft 222. The top of the workbench 31 is provided with two supports 32. The placement plate 33 is rotatably positioned between the two supports 32. The placement plate 33 is used to support the vehicle lamp fixture to be inspected. The placement plate 33 is provided with a pin seat 331, which is used to cooperate with the pin of the vehicle lamp fixture for positioning, ensuring the stability and consistency of the vehicle lamp position during the inspection process. Thus, by rotating the placement plate 33, the inspection needs of the vehicle lamp at different angles can be met, further improving the accuracy and adaptability of the inspection.

[0032] The casters are equipped with a self-locking device, which can effectively prevent the equipment from moving unexpectedly during the inspection process, thereby ensuring the stability and safety of the inspection work.

[0033] Reference Figure 1 The top of the machine body 1 is equipped with a winding bracket 41 and a cutting device 42. The winding bracket 41 is located on one side of the sealing plate 11, and a protective film is rotatably sleeved on the winding bracket 41. The cutting device 42 is located between the winding bracket 41 and the adapter plate 211. Thus, after the inspection is completed, the inspector pulls the protective film to cover the surface of the lamp and cuts the protective film with the cutting device 42. The winding bracket 41 automatically winds up the protective film after use, which not only avoids the errors that may be caused by manual cutting, but also effectively improves the automation level and cleanliness of the inspection process.

[0034] The testing process is as follows: The vehicle headlight fixture to be inspected is placed on the placement plate 33 and positioned and fixed by the engagement of the pin seat 331 and the latch. Then, the foot switch is activated to control the lifting component 213 for height adjustment, placing the headlight at a suitable inspection height. Inspectors rotate the placement plate 33 as needed, using the scale markings on the support 32 to precisely adjust the headlight angle, ensuring comprehensiveness and accuracy of the inspection. Simultaneously, the entire inspection fixture 3 can be rotated around the pivot 222 via the rotating assembly, flexibly changing the headlight orientation to suit different inspection angles. After inspection, the foot switch controls the lifting component 213 to return the inspection fixture 3 to its initial position. The operator pulls the protective film on the winding bracket 41 to cover the headlight surface and precisely cuts the protective film using the cutting device 42. The winding bracket 41 then automatically retracts the excess film, ensuring a clean and orderly work site. Throughout the inspection process, all components of the equipment work together, effectively improving inspection efficiency and ease of operation, while ensuring the stability and repeatability of the inspection results. In addition, the equipment is designed with scalability in mind. The space between the winding bracket 41 and the cutting device 42 can accommodate protective film rolls of different specifications. At the same time, the cutting device 42 supports the replacement of different blade modules to meet the processing needs of various packaging materials.

[0035] Example 2: Based on Example 1, the following is added: Reference Figure 1 , Figure 3 A pad 214 is fixedly installed at the bottom of the adapter plate 211. The pad 214 is located between the lifting component 213 and the guide rod 212, and the pad 214 is covered with cushioning material. The pad 214 not only improves the contact cushioning effect between the structures, but also effectively extends the service life of the equipment and reduces the risk of wear and damage caused by hard collisions. At the same time, it reduces the probability of the testing personnel getting their hands caught and improves the safety of the equipment.

[0036] Example 3: Based on Example 2, the following is added: A magnet is installed at the bottom of the adapter plate 211, and a magnet is installed at the top of the sealing plate 11. Magnets 1 and 2 repel each other, creating a buffer distance when the adapter plate 211 descends to the vicinity of the sealing plate 11 due to magnetic force. This effectively avoids damage to the equipment structure caused by direct contact impact. It also provides inspection personnel with sufficient reaction time, reducing the probability of their hands being pinched. Furthermore, the layout of magnets 1 and 2 is precisely calculated to ensure a stable repulsive force within the buffer distance, preventing the adapter plate 211 from shifting or shaking due to uneven magnetic force, thus ensuring the smooth operation and control accuracy of the equipment.

[0037] Example 4: The difference from Example 1 is that: The placement plate 33 is equipped with a clamping mechanism, which includes a clamping block and an elastic element. The clamping block elastically abuts against one side of the headlight assembly through the elastic element to accommodate headlight assemblies of different sizes and specifications and achieve quick clamping. Thus, the design of the clamping mechanism not only improves the versatility of the tooling, but also significantly improves the efficiency of inspection work.

[0038] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A vehicle headlight inspection workbench, characterized in that: include: The machine body (1) is used to support the inspection fixture (3), and the top of the machine body (1) is provided with a sealing plate (11); Adjustment mechanism (2), the adjustment mechanism (2) includes a lifting component and a rotating component. The lifting component is slidably connected to the sealing plate (11). The lifting component is used to adjust the height of the inspection fixture (3). The rotating component is installed on the top of the lifting component and can drive the inspection fixture (3) to rotate in the horizontal direction. Inspection fixture (3) is set on top of the rotating assembly and is used to fix and support the vehicle lamp fixture to be inspected.

2. The vehicle headlight inspection workbench as described in claim 1, characterized in that: The lifting assembly includes a transition plate (211), a guide rod (212), and a lifting component (213). The guide rod (212) is fixedly installed below the transition plate (211) and is slidably connected to the sealing plate (11). The fixed part of the lifting component (213) is located inside the machine body (1), and the movable part of the lifting component (213) passes through the sealing plate (11) and is connected to the transition plate (211), so that the transition plate (211) moves along the axial direction of the guide rod (212).

3. The vehicle headlight inspection workbench as described in claim 2, characterized in that: The lifting component (213) is a pneumatic or electric push rod with a self-locking function.

4. The vehicle headlight inspection workbench as described in claim 2, characterized in that: The rotating assembly includes a bearing housing (221) and a rotating shaft (222). The bearing housing (221) is mounted on the top of the adapter plate (211). One end of the rotating shaft (222) is rotatably connected to the bearing housing (221) via a bearing, and the other end of the rotating shaft (222) is fixedly connected to the inspection fixture (3), so that the inspection fixture (3) can rotate freely in the horizontal direction with the rotating shaft (222) as the center.

5. The vehicle headlight inspection workbench as described in claim 2, characterized in that: The inspection fixture (3) includes a workbench (31) and a placement plate (33). The bottom of the workbench (31) is fixedly connected to the rotating shaft (222). The top of the workbench (31) is provided with two supports (32). The placement plate (33) is rotatably disposed between the two supports (32). The placement plate (33) is used to support the vehicle lamp fixture to be inspected.

6. The vehicle headlight inspection workbench as described in claim 5, characterized in that: The placement plate (33) is provided with a pin seat (331), which cooperates with the pin of the vehicle lamp fixture.

7. The vehicle headlight inspection workbench as described in claim 5, characterized in that: A pad (214) is fixedly installed at the bottom of the adapter plate (211). The pad (214) is located between the lifting member (213) and the guide rod (212). The pad (214) is covered with cushioning material.

8. The vehicle headlight inspection workbench as described in claim 1, characterized in that: The top of the machine body (1) is equipped with a winding bracket (41) and a cutting device (42). The winding bracket (41) is located on one side of the sealing plate (11). A protective film is rotatably sleeved on the winding bracket (41). The cutting device (42) is located between the winding bracket (41) and the adapter plate (211).

9. The vehicle headlight inspection workbench as described in claim 2, characterized in that: A foot switch is installed on one side of the body (1). The output end of the foot switch is electrically connected to the input end of the lifting component (213). A movable base is provided at the bottom of the body (1). The movable base is provided with casters and positioning feet.

10. The vehicle headlight inspection workbench as described in claim 9, characterized in that: A magnet is installed at the bottom of the adapter plate (211), and a magnet is installed at the top of the sealing plate (11). The magnets repel each other.

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