Automatic cutting device for purifier screen material
Patent Information
- Application Number
- CN202521519636.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-21
AI Technical Summary
[0004]为了解决上述技术问题,本实用新型提供一种净化器滤网材料自动裁剪装置,以解决现有对不同材质滤网的适应性有限,易出现卡料或裁切不规整,裁剪参数调节繁琐,换型时需大量人工干预,缺乏实时质量检测功能,难以快速识别不合格品的问题
1、本实用新型通过设置辅平圆杆,可对不同材质滤网材料进行平整输送,减少卡料情况,提升对多种滤网的适应性,保证裁切规整性。
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Figure CN224659536U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cutting equipment technology, and more specifically, it relates to an automatic cutting device for air purifier filter material. Background Technology
[0002] With increasing attention to air quality, the demand for air purifiers continues to grow, leading to a significant increase in the use of filter materials, a core component. Filter materials are diverse, encompassing activated carbon filters, HEPA filters, and composite filters, each with specific requirements for size, shape, and cutting precision. Traditional filter cutting relies heavily on manual operation, which is not only inefficient but also struggles to ensure consistent cutting, failing to meet the demands of large-scale production. Against this backdrop, developing a device capable of adapting to various filter materials and achieving high-precision automated cutting has become an inevitable trend in the industry. Such devices can improve production efficiency through automated control, ensure product quality stability, and provide strong support for the large-scale, standardized production of air purifiers.
[0003] Based on the above, with increasing attention to air quality, the demand for air purifiers has grown, leading to a significant increase in the use of filter materials. These materials come in many varieties, each with different requirements for size, shape, and precision. Traditional manual cutting is inefficient and inconsistent, making it difficult to meet the needs of large-scale production. Therefore, the development of high-precision automatic cutting devices adaptable to various materials has become essential. However, existing devices have shortcomings such as limited adaptability to different materials, cumbersome parameter adjustments, and a lack of real-time quality monitoring capabilities. Summary of the Invention
[0004] To address the aforementioned technical problems, this utility model provides an automatic cutting device for air purifier filter materials. This device solves the problems of limited adaptability to different filter materials, easy jamming or irregular cutting, cumbersome cutting parameter adjustment, the need for extensive manual intervention during model changeover, lack of real-time quality detection function, and difficulty in quickly identifying defective products.
[0005] This utility model discloses an automatic cutting device for air purifier filter material, which is achieved through the following specific technical means: An automatic cutting device for air purifier filter material includes a sliding side plate A, a base A, a hanging bracket, a horizontal moving machine, a screw motor, a vertical moving machine, a sliding side plate B, and a lifting frame. The bottom connecting plate of the sliding side plate A has four sets of threaded circular holes, and the bottom connecting plates of the vertical moving machine on both sides each have two sets of circular holes. The bottom sides of the vertical moving machine are fastened to the bottom connecting plate of the sliding side plate A by screws. The bottom of the sliding side plate A has a set of T-shaped connecting blocks, and the top of the base A has a set of T-shaped sliding grooves. The bottom of the sliding side plate A is movably connected to the top of the base A. The inner side of the hanging bracket has a set of square... The bracket has a square groove inside, and a set of threaded connecting blocks are fitted into it. The bracket has four sets of threaded round holes on one side. The connecting plate on one side of the traverse machine has four sets of round holes. The connecting plate on one side of the traverse machine is fastened to the bracket by screws. The bracket has a set of T-shaped sliding grooves on one side, and the lifting frame is movably connected to the bracket on one side. The bracket is fitted onto the outside of the track. The connecting plates on both sides of the screw motor have a set of round holes on each side. The upper side of the sliding side plate B has two sets of threaded round holes. The connecting plates on both sides of the screw motor are fastened to the upper side of the sliding side plate B by screws.
[0006] Furthermore, a set of screws B is fastened to one side of the vertical moving machine's rotating shaft, and two sets of threaded round holes are provided on one side of the base A. A threaded connecting frame is fastened to one side of the base A by screws, and the threaded hole in the middle of the threaded connecting frame is engaged with the outer thread of the screws B for rotational connection.
[0007] Furthermore, the upper part of the sliding side plate A is provided with four sets of threaded round holes, and one side of the upper part of the sliding side plate A is fastened to a set of rails by screws, and one side of the sliding side plate B is fastened to the other side of the rails by screws.
[0008] Furthermore, a set of bidirectional connectors is rotatably connected to one side of the screw motor shaft, and a screw A is fastened to one side of the bidirectional connectors. The screw A is rotatably connected to the inside of the track, and the outer thread of the screw A is engaged with the inner threaded hole of the threaded connecting block for rotatable connection.
[0009] Furthermore, a set of grooved wheels is fastened to one side of the rotating shaft of the transverse machine, and the inner annular groove of the grooved wheel is movably connected to the square track on one side of the lifting frame. A set of cutting heads is fastened to the bottom of the lifting frame.
[0010] Furthermore, the bottom of the sliding side plate B is provided with a set of T-shaped blocks, and the bottom T-shaped blocks of the sliding side plate B are movably connected to the base B. Each side of the sliding side plate A and the sliding side plate B is provided with a set of round holes, and a set of auxiliary flat round rods are rotatably connected to one side of the sliding side plate A and the sliding side plate B.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model, by setting an auxiliary flat round rod, can smoothly convey filter materials of different materials, reduce material jamming, improve adaptability to various filter screens, and ensure the regularity of cutting.
[0012] 2. This utility model achieves automated adjustment of cutting parameters by setting up components such as screw motors and bidirectional connectors, simplifying the changeover process, reducing manual intervention, and improving production efficiency and flexibility.
[0013] 3. By setting up a precise coordination between the lifting frame and the cutting head, and combining the collaborative work of various components, this utility model can indirectly help improve the cutting accuracy, provide convenience for subsequent quality inspection, and facilitate the identification of defective products. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of the present invention.
[0015] Figure 2 This is a schematic diagram of the cutting device of this utility model.
[0016] Figure 3 This is a schematic diagram of the screw motor device of this utility model.
[0017] Figure 4 This is a cross-sectional structural schematic diagram of the cutting device of this utility model.
[0018] Figure 5 This is a cross-sectional structural diagram of the main body of this utility model.
[0019] Figure 6 This is a cross-sectional structural schematic diagram of the vertical moving machine of this utility model.
[0020] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Sliding side plate A; 2. Base A; 3. Hanger; 4. Horizontal movement machine; 5. Track; 6. Screw motor; 7. Auxiliary flat round rod; 8. Vertical movement machine; 101. Sliding side plate B; 201. Base B; 301. Threaded connecting block; 401. Grooved wheel; 402. Lifting frame; 403. Cutting head; 601. Screw A; 602. Two-way connector; 801. Screw B; 802. Threaded connecting frame. Detailed Implementation
[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. Example
[0022] As attached Figure 1 To be continued Figure 6 As shown: This utility model provides an automatic cutting device for air purifier filter material, including a sliding side plate A1, a base A2, a hanging bracket 3, a horizontal moving machine 4, a screw motor 6, a vertical moving machine 8, a sliding side plate B101, and a lifting frame 402; the bottom connecting plate of the sliding side plate A1 has four sets of threaded round holes, and the bottom connecting plates of the vertical moving machine 8 on both sides each have two sets of round holes, and the bottom sides of the vertical moving machine 8 are fastened to the bottom connecting plate of the sliding side plate A1 by screws; the bottom of the sliding side plate A1 has a set of T-shaped connecting blocks, and the top of the base A2 has a set of T-shaped sliding grooves, and the bottom of the sliding side plate A1 is movably connected to the top of the base A2; the inner side of the hanging bracket 3 has a A set of square grooves are provided, and a set of threaded connecting blocks 301 are snapped into the square grooves inside the bracket 3. Four sets of threaded round holes are provided on one side of the bracket 3. Four sets of round holes are provided on the connecting plate on one side of the transverse machine 4. The connecting plate on one side of the transverse machine 4 is fastened to one side of the bracket 3 by screws. A set of T-shaped sliding grooves are provided on one side of the bracket 3. The lifting frame 402 is movably connected to one side of the bracket 3. The bracket 3 is snapped into the outside of the track 5. A set of round holes are provided on each of the connecting plates on both sides of the screw motor 6. Two sets of threaded round holes are provided on one side of the upper part of the sliding side plate B101. The connecting plates on both sides of the screw motor 6 are fastened to one side of the upper part of the sliding side plate B101 by screws.
[0023] The vertical transfer machine 8 has a set of screws B801 fastened to one side of the rotating shaft. The base A2 has two sets of threaded round holes on one side, and a threaded connecting frame 802 is fastened to one side of the base A2 by screws. The threaded hole in the middle of the threaded connecting frame 802 is engaged with the outer thread of the screws B801 and rotates. When the vertical transfer machine 8 is running, the screws B801 and the threaded connecting frame 802 engage and drive, driving the sliding side plate A1 to move precisely along the base A2, realizing fine adjustment of the cutting lateral position, and ensuring that the cutting boundary of filter screens of different sizes is accurate and consistent.
[0024] The upper part of the sliding side plate A1 is provided with four sets of threaded round holes, and a set of rails 5 are fastened to one side of the upper part of the sliding side plate A1 by screws. The other side of the sliding side plate B101 is fastened to the other side of the rails 5 by screws. The sliding side plate A1 and the sliding side plate B101 are firmly connected by the rails 5 to form a symmetrical support structure, which ensures the stability of the lateral movement of the hanger 3, while enhancing the overall rigidity of the device and adapting to high-intensity cutting operations.
[0025] A set of bidirectional connectors 602 are rotatably connected to one side of the shaft of the screw motor 6, and a screw A601 is fastened to one side of the bidirectional connectors 602. The screw A601 is rotatably connected to the inside of the track 5, and the outer thread of the screw A601 meshes with the inner threaded hole of the threaded connecting block 301. The screw motor 6 drives the screw A601 to rotate through the bidirectional connectors 602, and the threaded connecting block 301 drives the hanger 3 to move smoothly along the track 5, so as to achieve precise adjustment of the lateral position of the cutting head 403 and adapt to the cutting needs of different sized filter screens.
[0026] A set of grooved wheels 401 are fastened to a rotating shaft on one side of the transverse machine 4, and the inner annular groove of the grooved wheel 401 is movably connected to a square track on one side of the lifting frame 402. A set of cutting heads 403 are fastened to the bottom of the lifting frame 402. The transverse machine 4 drives the grooved wheels 401 to rotate, and through the cooperation of the annular groove and the square track of the lifting frame 402, the lifting frame 402 is driven to move up and down precisely, so as to realize the height adjustment of the cutting heads 403, adapt to the cutting of filter screens of different thicknesses, and ensure that the cut is flat.
[0027] The sliding side plate B101 has a set of T-shaped blocks at its bottom, and the base B201 is movably connected to the T-shaped blocks at the bottom of the sliding side plate B101. Each side of the sliding side plate A1 and the sliding side plate B101 has a set of round holes, and a set of auxiliary flat round rods 7 are rotatably connected to one side of the sliding side plate A1 and the sliding side plate B101. The sliding side plate B101 can move flexibly along the base B201 through the T-shaped blocks, and the spacing can be adjusted in conjunction with the sliding side plate A1. When the auxiliary flat round rods 7 rotate, they apply pressure to flatten the filter material, avoid wrinkles during transportation, and ensure the regularity of the cutting.
[0028] The specific usage and function of this embodiment are as follows: In this invention, by placing the filter material between the auxiliary flat round rods 7, the auxiliary flat round rods 7 rotate after the device is started to smoothly convey the material, avoiding cutting deviations caused by wrinkles. The sliding side plate A1 moves along the T-shaped groove of the base A2, and with the movable connection between the sliding side plate B101 and the base B201, it can accommodate filter materials of different widths. The screw motor 6 drives the bidirectional connector 602 to rotate the screw A601, causing the threaded connecting block 301 to move the hanger 3 laterally along the track 5, adjusting the lateral position of the cutting head 403. The transverse moving machine 4 drives the grooved wheel 401 to rotate, causing the lifting frame 402 to rise and fall along the T-shaped groove of the hanger 3, realizing the height adjustment of the cutting head 403 to meet the cutting requirements of filter screens of different thicknesses; the vertical moving machine 8 drives the screw B801 to mesh and rotate with the threaded connecting frame 802, causing the sliding side plate A1 and the sliding side plate B101 to make slight lateral adjustments, ensuring accurate cutting position.
[0029] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
Claims
1. An automatic cutting device for air purifier filter material, characterized in that: Includes sliding side plate A (1), base A (2), hanger (3), horizontal moving machine (4), screw motor (6), vertical moving machine (8), sliding side plate B (101) and lifting frame (402); The sliding side plate A (1) has four sets of threaded round holes on its bottom connecting plate, and the vertical moving machine (8) has two sets of round holes on each of its bottom two connecting plates. The bottom two sides of the vertical moving machine (8) are fastened to the bottom connecting plate of the sliding side plate A (1) by screws. The sliding side plate A (1) has a set of T-shaped connecting blocks at its bottom, and the base A (2) has a set of T-shaped sliding grooves at its top. The bottom of the sliding side plate A (1) is movably connected to the top of the base A (2). The bracket (3) has a set of square grooves on its inner side, and a set of threaded connecting blocks (301) are fitted into the square grooves inside the bracket (3). The bracket (3) has one side of... Four sets of threaded round holes are provided. The connecting plate on one side of the transverse machine (4) is provided with four sets of round holes. The connecting plate on one side of the transverse machine (4) is fastened to the side of the bracket (3) by screws. The bracket (3) is provided with a set of T-shaped slide grooves on one side. The lifting frame (402) is movably connected to the side of the bracket (3). The bracket (3) is clamped to the outside of the track (5). The connecting plates on both sides of the screw motor (6) are provided with a set of round holes. The upper side of the sliding side plate B (101) is provided with two sets of threaded round holes. The connecting plates on both sides of the screw motor (6) are fastened to the upper side of the sliding side plate B (101) by screws.
2. The automatic cutting device for air purifier filter material as described in claim 1, characterized in that: A set of screws B (801) is fastened to one side of the vertical moving machine (8). Two sets of threaded round holes are provided on one side of the base A (2). A threaded bracket (802) is fastened to one side of the base A (2) by screws. The threaded hole in the middle of the threaded bracket (802) is engaged with the outer thread of the screws B (801) and rotated.
3. The automatic cutting device for air purifier filter material as described in claim 1, characterized in that: The upper part of the sliding side plate A (1) is provided with four sets of threaded round holes, and a set of rails (5) is fastened to one side of the upper part of the sliding side plate A (1) by screws. The other side of the sliding side plate B (101) is fastened to the other side of the rails (5) by screws.
4. The automatic cutting device for air purifier filter material as described in claim 1, characterized in that: A set of bidirectional connectors (602) is rotatably connected to one side of the screw motor (6), and a screw A (601) is fastened to one side of the bidirectional connectors (602). The screw A (601) is rotatably connected to the inside of the track (5), and the outer thread of the screw A (601) meshes with the inner threaded hole of the threaded connecting block (301) and is rotatably connected.
5. The automatic cutting device for air purifier filter material as described in claim 1, characterized in that: A set of grooved wheels (401) is fastened to one side of the rotating shaft of the transverse machine (4), and the inner annular groove of the grooved wheel (401) is movably connected to the square track on one side of the lifting frame (402). A set of cutting heads (403) is fastened to the bottom of the lifting frame (402).
6. The automatic cutting device for air purifier filter material as described in claim 1, characterized in that: The bottom of the sliding side plate B (101) is provided with a set of T-shaped blocks, and the bottom T-shaped blocks of the sliding side plate B (101) are movably connected to the base B (201). The sliding side plate A (1) and the sliding side plate B (101) are each provided with a set of round holes, and the sliding side plate A (1) and the sliding side plate B (101) are rotatably connected to a set of auxiliary flat round rods (7).