A cutting machine for pre-cutting corn segments
Patent Information
- Application Number
- CN202521332389.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-27
AI Technical Summary
[0004]为了克服需要人工进行上料的玉米段的切段机导致降低整体生产效率,缩短非生产时间,影响食品安全卫生的问题
1.相对于通过人工进行上料的玉米段的切段机,通过设置的第一电机驱动第一转动轴在第一齿轮与第二齿轮啮合连接的条件下带动转动上料辊转动,从投料槽进入到上料箱内部玉米,会落入限位槽中通过转动上料辊的转动使其依次上料,不需要人工进行持续上料,降低了操作人员的劳动的强度,可以匹配设备的高速切割能力,提高了设备生产的效率,可以使得传送带进行稳定供料,提高了装置生产的时间,防止了操作人员的手部、衣物可能携带杂质或微生物,污染玉米原料,保证了食品安全卫生,从而有效的防止了需要人工进行上料的玉米段的切段机导致降低整体生产效率,缩短非生产时间,影响食品安全卫生。
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Figure CN224659557U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slicing machine technology, and in particular to a slicing machine for pre-formed corn segments. Background Technology
[0002] Corn segments refer to food or raw materials that are processed into segments of uniform length by physical cutting of whole corn cobs. A pre-cut corn segment cutting machine is a special equipment used to quickly and accurately cut various types of corn, such as fresh corn, frozen corn, and old corn, into uniform segments. Its design integrates efficient cutting technology, flexible adjustment functions, and food-grade safety standards.
[0003] In existing technologies, the corn cutting machine requires manual feeding during operation. The corn is placed in the appropriate cutting position, and the machine cannot automatically feed the corn. This results in high labor intensity for operators, and the limited speed of manual feeding makes it difficult to match the high-speed cutting capability of the equipment, thus reducing overall production efficiency. Manual feeding also requires additional time, including steps such as picking up, placing, and adjusting the position. Automatic feeding systems, on the other hand, can achieve continuous and stable feeding via conveyor belts or vibrating discs, significantly shortening non-production time. During manual feeding, operators' hands and clothing may carry impurities or microorganisms, contaminating the corn raw materials. Especially in the food processing industry, hygiene issues directly affect product safety. Therefore, there is a need to improve the corn cutting machine by providing pre-cut corn segments to solve these problems. Utility Model Content
[0004] In order to overcome the problems of reduced overall production efficiency, shortened non-production time, and affected food safety and hygiene caused by corn segment cutting machines that require manual feeding.
[0005] The technical solution of this utility model is as follows: a pre-cut corn segment cutting machine, including a support connecting seat, a first motor and a cutting assembly, a conveying structure for conveying corn is provided on the top of the support connecting seat, a feeding box for limiting the feeding assembly is provided on the conveying structure, a cutting box is provided on the conveying structure, a corn placement slot for placing corn is connected to the conveying structure, a feeding slot for easy corn feeding is provided on the feeding box, the cutting assembly is located inside the cutting box, the first motor is fixedly connected to the right side of the feeding box, a first rotating shaft is fixedly connected to the output end of the first motor, a first gear is fixedly connected to the first rotating shaft, a second rotating shaft is rotatably connected inside the feeding box, a second gear is fixedly connected to the second rotating shaft, the second gear meshes with the first gear, rotating feeding rollers are fixedly connected to the second rotating shaft and the first rotating shaft respectively, and limit grooves are provided on the rotating feeding rollers.
[0006] Preferably, the feeding box has a groove at the corresponding position of the rotating feeding roller, and the rotating feeding roller rotates inside the groove.
[0007] Preferably, there are several limiting grooves, and these limiting grooves are evenly distributed inside the rotating feeding roller.
[0008] Preferably, the inside of the feeding box is provided with a first slide groove and a second slide groove, and the inside of the feeding box is provided with an electric telescopic rod, on which a push plate is provided, and the push plate is slidably connected to the inside of the first slide groove.
[0009] Preferably, the cutting assembly includes a sliding limit rod, which is slidably connected inside the cutting box. A limit block is fixedly connected to the top of the sliding limit rod. A rotating adjustment rod is fixedly connected inside the cutting box. A limit guide plate is rotatably connected to the rotating adjustment rod. A return spring is fixedly connected between the limit guide plate and the cutting box. A cutter is provided on the cutting box.
[0010] Preferably, the corn placement trough has a groove at the corresponding position of the cutter, and the cutter slides inside the groove.
[0011] Preferably, the cutting box has a groove at the corresponding position of the sliding limit rod, and the sliding limit rod slides inside the groove.
[0012] The beneficial effects of this utility model are: 1. Compared to corn chopping machines that require manual feeding, this method uses a first motor to drive a first rotating shaft, which, when the first and second gears mesh, rotates the feeding roller. Corn entering the feeding box from the feeding trough falls into the limiting groove, and the rotation of the feeding roller feeds the corn sequentially. This eliminates the need for continuous manual feeding, reducing the labor intensity of operators. It can match the high-speed cutting capabilities of the equipment, improving production efficiency. It allows for stable conveyor belt feeding, extending production time and preventing operators' hands and clothing from carrying impurities or microorganisms that could contaminate the corn raw materials, thus ensuring food safety and hygiene. This effectively prevents the reduction in overall production efficiency, shortened non-production time, and compromised food safety and hygiene that can occur with corn chopping machines requiring manual feeding.
[0013] 2. The reset spring is pushed by the set reset spring to rotate inside the cutting box under the limit of the sliding limit rod. The limit guide plate contacts the transported corn to limit the corn, reduce the vibration and displacement of the equipment during operation, ensure the stability of the cutting process, ensure the effect of corn cutting, effectively ensure the size accuracy of the corn after cutting, and prevent the corn from shifting during cutting, which would affect the operation of the equipment. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of one embodiment of a pre-cut corn segment cutting machine according to the present invention; Figure 2 for Figure 1 Schematic diagram of the structure of the upper and middle feed boxes; Figure 3 for Figure 1 Schematic diagram of the internal structure of the upper and middle feed boxes; Figure 4 for Figure 1 Schematic diagram of the structure of the rotating feeding roller; Figure 5 This is a partial structural schematic diagram of the segment component of this utility model.
[0015] Explanation of reference numerals in the attached drawings: 1. Support connecting seat; 2. Conveying structure; 3. Feeding box; 4. Cutting box; 5. Corn placement trough; 6. Feeding trough; 801. First motor; 802. First rotating shaft; 803. First gear; 804. Second gear; 805. Second rotating shaft; 806. First chute; 807. Second chute; 808. Electric telescopic rod; 809. Push plate; 810. Rotating feeding roller; 812. Limiting groove; 901. Sliding limiting rod; 902. Limiting block; 903. Rotating adjusting rod; 904. Limiting guide plate; 905. Return spring; 906. Cutting blade. Detailed Implementation
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Please see Figure 1 - Figure 5This utility model provides an embodiment: a pre-cut corn segment cutting machine, including a support connecting seat 1, a first motor 801, and a cutting assembly. The top of the support connecting seat 1 is provided with a conveying structure 2 for conveying corn. The conveying structure 2 is provided with a feeding box 3 for limiting the feeding assembly. The conveying structure 2 is provided with a cutting box 4. A corn placement trough 5 for placing corn is connected to the conveying structure 2. The feeding box 3 is provided with a feeding trough 6 for facilitating corn feeding. The cutting assembly is located inside the cutting box 4. The first motor 801 is fixedly connected to the right side of the feeding box 3. The output end of the first motor 801 is fixedly connected to a first rotating shaft 802. A first gear 803 is fixedly connected to the first rotating shaft 802. A second rotating shaft 805 is rotatably connected inside the feeding box 3. A second gear 804 is fixedly connected to the second rotating shaft 805. Wheel 804 is meshed with the first gear 803. Rotary feeding rollers 810 are fixedly connected to the second rotating shaft 805 and the first rotating shaft 802 respectively. The rotating feeding roller 810 has a limiting groove 812. When the corn to be cut is added into the feeding box 3 through the feeding trough 6, the first rotating shaft 802 is driven to rotate inside the feeding box 3 by the first motor 801. The first rotating shaft 802 drives the first gear 803 to rotate. Under the condition that the first gear 803 is meshed with the second gear 804, it drives the second rotating shaft 805 to rotate inside the feeding box 3. The rotation of the first rotating shaft 802 and the second rotating shaft 805 drives the rotating feeding roller 810 to rotate inside the feeding box 3. The corn will fall into the limiting groove 812. The rotation of the feeding roller 810 makes the corn feed in sequence.
[0018] Please see Figure 2 - Figure 4 In this embodiment, the feeding box 3 has a groove at the corresponding position of the rotating feeding roller 810. The rotating feeding roller 810 rotates inside the groove. The groove inside the feeding box 3 corresponding to the position of the rotating feeding roller 810 limits the movement of the rotating feeding roller 810 within the groove. Several limiting grooves 812 are provided, and these limiting grooves 812 are evenly distributed inside the rotating feeding roller 810. The presence of these limiting grooves 812 ensures that the corn is conveyed more evenly. Stable, the feeding box 3 has a first sliding groove 806 and a second sliding groove 807 inside. The feeding box 3 is equipped with an electric telescopic rod 808, and a push plate 809 is installed on the electric telescopic rod 808. The push plate 809 is slidably connected to the inside of the first sliding groove 806. The corn falls into the corn placement trough 5 through the second sliding groove 807. When the corn falls into the inside of the first sliding groove 806, the electric telescopic rod 808 pushes the corn into the corn placement trough 5 to achieve transportation.
[0019] Please see Figure 5In this embodiment, the cutting assembly includes a sliding limit rod 901, which is slidably connected inside the cutting box 4. A limit block 902 is fixedly connected to the top of the sliding limit rod 901. A rotation adjustment rod 903 is fixedly connected inside the cutting box 4, and a limit guide plate 904 is rotatably connected to the rotation adjustment rod 903. A return spring 905 is fixedly connected between the limit guide plate 904 and the cutting box 4. A cutter 906 is provided on the cutting box 4. When the corn inside the corn placement trough 5 is conveyed to the bottom of the cutting box 4 through the conveying structure 2, the return spring 905 will push the limit guide plate 904 to rotate on the rotation adjustment rod 903. The limit guide plate 904 rotates on the set sliding limit rod 902. The limiting rod 901 rotates downwards and contacts the corn. When the conveying structure 2 transports the corn to the cutter 906, the cutter 906 cuts the corn into segments through the groove on the corn placement slot 5. The corn placement slot 5 has a groove at the corresponding position of the cutter 906. The cutter 906 slides inside the groove. The groove at the corresponding position of the cutter 906 inside the corn placement slot 5 limits the cutter 906 when cutting the corn. The cutting box 4 has a groove at the corresponding position of the sliding limiting rod 901. The sliding limiting rod 901 slides inside the groove. The groove at the corresponding position of the sliding limiting rod 901 inside the cutting box 4 makes the limiting guide plate 904 more stable when moving inside the cutting box 4.
[0020] During operation, when the corn to be cut is added into the feeding box 3 through the feeding trough 6, the first motor 801 drives the first rotating shaft 802 to rotate inside the feeding box 3. The first rotating shaft 802 drives the first gear 803 to rotate. With the first gear 803 meshing with the second gear 804, the second rotating shaft 805 rotates inside the feeding box 3. The rotation of the first rotating shaft 802 and the second rotating shaft 805 drives the rotating feeding roller 810 to rotate inside the feeding box 3. The corn falls into the limiting groove 812. The rotation of the feeding roller 810 feeds the corn sequentially. The corn falls into the corn placement trough 5 through the second chute 807. When the corn falls into the first chute 806, it is transported by the electric telescopic rod 808. When the corn is cut, the corn in the corn placement trough 5 is transported to the bottom of the cutting box 4 through the conveying structure 2. The return spring 905 pushes the limit guide plate 904 to rotate on the rotating adjustment rod 903. The limit guide plate 904 rotates and contacts the corn under the limit of the sliding limit rod 901. When the conveying structure 2 transports the corn to the cutter 906, the cutter 906 will cut the corn into sections through the chute on the corn placement trough 5.
[0021] Through the above steps, the first motor 801 drives the first rotating shaft 802 to rotate the feeding roller 810 under the condition that the first gear 803 and the second gear 804 are meshed. The corn that enters the feeding box 3 from the feeding trough 6 will fall into the limiting groove 812. The rotation of the feeding roller 810 will make it feed the corn in sequence, so as to solve the problems of reduced overall production efficiency, shortened non-production time, and affected food safety and hygiene caused by manually feeding corn segments in the cutting machine.
Claims
1. A pre-cut corn segment cutting machine, comprising a support connecting seat (1), characterized in that: It also includes a first motor (801) and a cutting assembly. A conveying structure (2) for conveying corn is provided on the top of the supporting connecting seat (1). A feeding box (3) for limiting the feeding assembly is provided on the conveying structure (2). A cutting box (4) is provided on the conveying structure (2). A corn placement trough (5) for placing corn is connected to the conveying structure (2). A feeding trough (6) for facilitating corn feeding is provided on the feeding box (3). The cutting assembly is located inside the cutting box (4). The first motor (801) is fixedly connected to the right side of the feeding box (3). The output end of 801 is fixedly connected to a first rotating shaft (802), and a first gear (803) is fixedly connected to the first rotating shaft (802). The inside of the feeding box (3) is rotatably connected to a second rotating shaft (805), and a second gear (804) is fixedly connected to the second rotating shaft (805). The second gear (804) is meshed with the first gear (803). Rotary feeding rollers (810) are fixedly connected to the second rotating shaft (805) and the first rotating shaft (802), respectively. A limit groove (812) is opened on the rotating feeding roller (810).
2. The pre-cut corn segment cutting machine according to claim 1, characterized in that: The feeding box (3) has a groove at the corresponding position of the rotating feeding roller (810), and the rotating feeding roller (810) rotates inside the groove.
3. The pre-cut corn segment cutting machine according to claim 1, characterized in that: Several limiting grooves (812) are provided, and the several limiting grooves (812) are evenly opened inside the rotating feeding roller (810).
4. The pre-cut corn segment cutting machine according to claim 1, characterized in that: The inside of the feeding box (3) is provided with a first slide groove (806) and a second slide groove (807). The inside of the feeding box (3) is provided with an electric telescopic rod (808). A push plate (809) is provided on the electric telescopic rod (808). The push plate (809) is slidably connected to the inside of the first slide groove (806).
5. A pre-cut corn segment cutting machine according to claim 1, characterized in that: The cutting assembly includes a sliding limit rod (901), which is slidably connected inside the cutting box (4). A limit block (902) is fixedly connected to the top of the sliding limit rod (901). A rotating adjustment rod (903) is fixedly connected inside the cutting box (4). A limit guide plate (904) is rotatably connected to the rotating adjustment rod (903). A reset spring (905) is fixedly connected between the limit guide plate (904) and the cutting box (4). A cutter (906) is provided on the cutting box (4).
6. A pre-cut corn segment cutting machine according to claim 5, characterized in that: The corn placement trough (5) has a groove at the corresponding position of the cutter (906), and the cutter (906) slides inside the groove.
7. A pre-cut corn segment cutting machine according to claim 5, characterized in that: The cutting box (4) has a groove at the corresponding position of the sliding limit rod (901), and the sliding limit rod (901) slides inside the groove.