A block cutting device for insulation board production
Patent Information
- Application Number
- CN202521764778.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-19
AI Technical Summary
当需要切割不同尺寸的保温板时,无法快速、准确地将切割定位部件调整到所需位置,为此,提出一种保温板生产用分块切割装置
通过根据所需保温板分块切割尺寸,可松开连接块上螺纹连接的螺栓,使竖板能沿操作台表面移动,操作人员可观察操作台顶部位于竖板一侧的刻度线,将竖板移动到所需切割尺寸对应的位置,从而方便地将竖板移动到所需切割尺寸对应的位置,满足不同尺寸保温板的切割需求,提高了设备的通用性和适应性。
Smart Images

Figure CN224659594U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of insulation board production equipment, specifically a block cutting device for insulation board production. Background Technology
[0002] Insulation boards, simply put, are boards used for insulating buildings. They are rigid foam plastic boards made from polystyrene resin as the main raw material, along with other raw materials and polymers. The mixture is heated and mixed while a catalyst is injected, and then extruded and molded.
[0003] In the production of insulation boards, slab cutting is a crucial step. However, existing insulation board cutting devices are extremely inconvenient to operate when dealing with the cutting needs of insulation boards of different sizes. Many devices have fixed cutting positioning structures and lack flexible adjustment mechanisms. When cutting insulation boards of different sizes, it is impossible to quickly and accurately adjust the cutting positioning components to the required position. Therefore, a slab cutting device for insulation board production is proposed. Summary of the Invention
[0004] The purpose of this invention is to provide a segmentation and cutting device for the production of insulation boards, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a block cutting device for producing insulation boards, comprising an operating table, a support frame fixed to the top of the operating table, an electric push rod fixed to the top of the support frame, a fixed frame fixed to the push rod end of the electric push rod, and an electric heating wire for block cutting of insulation boards connected to the bottom of the fixed frame; A clamping assembly is provided on one side of the heating wire, and the clamping assembly is used to clamp the insulation board; One side of the clamping assembly is provided with an adjustment assembly, which is used to adjust the size of the insulation board segment cutting. The adjustment assembly includes a vertical plate, two sliders are fixed at the bottom of the vertical plate, and connecting blocks are fixed on both sides of the vertical plate; The surface of the operating table has two sliding grooves, and guide rods are fixed to the inner walls of the sliding grooves.
[0006] Preferably, the slider is slidably connected to the outside of the guide rod via a linear bearing, and the top of the operating table is provided with a scale line located on one side of the vertical plate.
[0007] Preferably, as described above, one side of the connecting block is threaded with a bolt, one end of which abuts against the top of the operating table.
[0008] Preferably, the clamping assembly includes two support plates, with a limit plate fixed at the bottom of the support plate, and several sliding rods movably passing through one side of the limit plate.
[0009] Preferably, as described above, the top of the slide bar is connected to a limiting block by screws, and the limiting block is located on the top of the limiting plate.
[0010] Preferably, as described above, a horizontal plate is fixed to the bottom of the slide rod, and a spring is sleeved on the outside of the slide rod, with the two ends of the spring connected to one side of the horizontal plate and the limiting plate, respectively.
[0011] Preferably, one side of the support plate is fixed to one side of the fixing frame.
[0012] Preferably, the top of the operating table is fixed with a baffle, which is used to limit the movement of the insulation board on both sides, and the top of the operating table is provided with a cutting groove located below the heating wire.
[0013] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects: By cutting the insulation board into sections according to the required dimensions, the bolts on the threaded connection of the connecting block can be loosened, allowing the vertical plate to move along the surface of the operating table. The operator can observe the scale line on the top of the operating table located on one side of the vertical plate and move the vertical plate to the position corresponding to the required cutting size. This facilitates the movement of the vertical plate to the position corresponding to the required cutting size, meeting the cutting needs of insulation boards of different sizes and improving the versatility and adaptability of the equipment.
[0014] The electric push rod starts the fixing frame and clamping assembly to move downwards. The horizontal plate first contacts the surface of the insulation board. As it continues to move downwards, the spring is compressed and generates elastic force, which makes the horizontal plate press tightly against the surface of the insulation board. This ensures that the insulation board is firmly clamped during the cutting process, effectively preventing the insulation board from moving and avoiding cutting errors and waste caused by the movement of the insulation board. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a first-view structural diagram of the present invention; Figure 2 This is a schematic diagram of the second-view structure of the present invention; Figure 3 This is a schematic diagram of the heating wire structure of this utility model; Figure 4 This is a schematic diagram of the pressing component of this utility model; Figure 5 This is a schematic diagram of the slider structure of this utility model.
[0017] Explanation of reference numerals in the attached drawings: 1. Operating table; 2. Electric push rod; 3. Adjustment assembly; 31. Vertical plate; 32. Slider; 33. Scale line; 34. Guide rod; 35. Slide groove; 36. Bolt; 37. Connecting block; 4. Baffle; 5. Clamping assembly; 51. Support plate; 52. Spring; 53. Horizontal plate; 54. Slide rod; 55. Limiting plate; 56. Limiting block; 6. Support frame; 7. Cutting groove; 8. Fixing frame; 9. Heating wire. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce. Example
[0020] Please see Figure 1-5 This utility model provides a technical solution: a segmented cutting device for producing insulation boards, including an operating table 1, a support frame 6 fixed on the top of the operating table 1, an electric push rod 2 fixed on the top of the support frame 6, a fixing frame 8 fixed at the push rod end of the electric push rod 2, and an electric heating wire 9 for segmented cutting of insulation boards connected to the bottom of the fixing frame 8. The electric heating wire 9 is made of nickel-chromium alloy, the working voltage of the electric heating wire 9 is 12-24V, the power supply of the electric heating wire 9 is provided by an external power supply device, the diameter of the electric heating wire 9 is 0.3-0.5mm, and a spring tensioning assembly (not shown in the figure) is provided on one side of the electric heating wire 9 for tensioning the electric heating wire 9. A baffle 4 is fixed on the top of the operating table 1. The baffle 4 is used to limit the two sides of the insulation board. The insulation board to be cut is placed on the top of the operating table 1, and the two sides are initially limited by the baffle 4. A cutting groove 7 is opened on the top of the operating table 1, located below the heating wire 9. The heating wire 9 continues to descend with the fixing frame 8. After contacting the surface of the insulation board, it is energized and heated, and the insulation board is electrothermally cut along the position set by the adjusting component 3. The cutting groove 7 accommodates the heating wire 9 to avoid damage to the surface of the operating table 1 during cutting.
[0021] A clamping component 5 is provided on one side of the heating wire 9. The clamping component 5 is used to clamp the insulation board. An adjusting component 3 is provided on one side of the clamping component 5. The adjusting component 3 is used to adjust the size of the insulation board segmented and cut. The adjustment assembly 3 includes a vertical plate 31 with two sliders 32 fixed at the bottom. Connecting blocks 37 are fixed on both sides of the vertical plate 31. Two sliding grooves 35 are opened on the surface of the operating table 1. Guide rods 34 are fixed on the inner wall of the sliding grooves 35. According to the required segment size, the vertical plate 31 of the adjustment assembly 3 is slid, and the bottom sliders 32 move along the guide rods 34 in the sliding grooves 35. The sliding distance is controlled by the scale lines 33 on the surface of the operating table 1. Two protective covers are sleeved on the outside of the guide rods 34. One side of the protective cover is connected to one side of the sliding groove 35 and the slider 32, respectively.
[0022] The slider 32 is slidably connected to the outside of the guide rod 34 via a linear bearing. The top of the operating table 1 is provided with a scale line 33 on one side of the vertical plate 31. The heating wire 9 is the base point of the scale line 33. A bolt 36 is threadedly connected to one side of the connecting block 37. After adjustment, tighten the bolt 36 on the connecting block 37 to make it press against the top of the operating table 1, fix the position of the vertical plate 31, and complete the cutting size setting. One end of the bolt 36 touches the top of the operating table 1. Check the position of the vertical plate 31 regularly every day to avoid the bolt 36 from loosening and causing cutting size errors.
[0023] The clamping assembly 5 includes two support plates 51, which are made of metal. A limit plate 55 is fixed to the bottom of the support plate 51. Several sliding rods 54 are movably inserted through one side of the limit plate 55. The top of the sliding rods 54 is connected to a limit block 56 by screws. When the electric push rod 2 is activated, the fixing frame 8 is pushed downward, which drives the heating wire 9 and the clamping assembly 5 to descend synchronously. The horizontal plate 53 of the clamping assembly 5 first contacts the top of the insulation board. The sliding rods 54 slide along the limit plate 55, and the spring 52 is compressed, generating downward pressure to press the insulation board tightly onto the operating table 1 to prevent displacement during cutting. The limit block 56 is located on the top of the limit plate 55. By removing the screws on one side of the limit block 56, the limit block 56 and the sliding rods 54 can be separated, and the horizontal plate 53 and the sliding rods 54 can be removed downward to replace the spring 52.
[0024] A horizontal plate 53 is fixed to the bottom of the slide rod 54. A rubber layer is bonded to the bottom of the horizontal plate 53 to increase the friction with the insulation board and prevent the insulation board from moving horizontally. A spring 52 is sleeved on the outside of the slide rod 54. The two ends of the spring 52 are respectively connected to one side of the horizontal plate 53 and the limiting plate 55. When the spring 52 is continuously compressed, it is continuously compressed, thereby increasing the clamping force on the insulation board. One side of the support plate 51 is fixed to one side of the fixing frame 8. After the cutting is completed, the electric push rod 2 drives the fixing frame 8 to rise, the clamping component 5 moves upward, the spring 52 returns to its original position, and the horizontal plate 53 loosens the clamped insulation board. The cut insulation board is then removed, completing the single block cutting operation.
[0025] Working principle: Place the insulation board to be cut into sections on the operating table 1, and make one side of it close to the baffle 4. The baffle 4 plays a preliminary limiting role on both sides of the insulation board, ensuring the accuracy of the placement of the insulation board. According to the required size of the insulation board to be cut into sections, loosen the bolts 36 threaded on the connecting block 37. At this time, the vertical plate 31 can move along the surface of the operating table 1. The two sliders 32 at the bottom of the vertical plate 31 slide along the guide rod 34 through the grooves 35 opened on the surface of the operating table 1 via linear bearings. The protective cover sleeved on the outside of the guide rod 34 protects the guide rod 34 and reduces the entry of impurities, ensuring that the sliders 32 slide smoothly. The operator observes the scale line 33 on the top of the operating table 1 located on one side of the vertical plate 31, moves the vertical plate 31 to the position corresponding to the required cutting size, and after moving it into place, tighten the bolts 36 so that one end of the bolts 36 tightly abuts against the top of the operating table 1, thereby fixing the vertical plate 31 in the current position and completing the adjustment of the cutting size.
[0026] Before the electric push rod 2 is started, the clamping assembly 5 is in its initial state. The two support plates 51 in the clamping assembly 5 are fixed to one side of the fixed frame 8. When the electric push rod 2 is started, its push rod end drives the fixed frame 8 to move downward. The fixed frame 8 drives the clamping assembly 5 and the heating wire 9 to move downward together. During the downward movement, the horizontal plate 53 of the clamping assembly 5 first contacts the surface of the insulation board. As the fixed frame 8 continues to move downward, the horizontal plate 53 moves upward due to the reaction force of the insulation board. The horizontal plate 53 drives the slide rod 54 to move upward through the limiting plate 55. At the same time, it compresses the spring 52 sleeved on the outside of the slide rod 54. The spring 52 generates elastic force. Under the action of the elastic force of the spring 52, the horizontal plate 53 is pressed tightly against the surface of the insulation board, realizing the clamping of the insulation board and preventing the insulation board from moving during the cutting process. The fixed frame 8 continues to move downward, driving the heating wire 9 downward. When the heating wire 9 contacts the insulation board, it begins to heat and cut the insulation board. The top of the operating table 1 has a cutting groove 7 located below the heating wire 9. The heating wire 9 enters the cutting groove 7 during the cutting process. The cutting groove 7 provides cutting space for the heating wire 9 and prevents damage to the operating table 1 during cutting. As the electric push rod 2 continues to push, the heating wire 9 completely passes through the insulation board, completing one block cutting action.
[0027] After one cut is completed, the push rod end of the electric push rod 2 retracts upward, driving the fixed frame 8 to move upward. The fixed frame 8 drives the heating wire 9 and the pressing assembly 5 to move upward. The horizontal plate 53 in the pressing assembly 5 gradually returns to its original position under the elastic force of the spring 52, releasing the clamp on the insulation board. After the fixed frame 8 rises to the initial position, the insulation board can be moved to perform the next cut according to the size set by the adjusting assembly 3, or a new insulation board can be replaced to continue the cutting operation.
[0028] In summary, by cutting the insulation board into sections according to the required dimensions, the bolts 36 threaded on the connecting block 37 can be loosened, allowing the vertical plate 31 to move along the surface of the operating table 1. The operator can observe the scale line 33 on the top of the operating table 1 located on one side of the vertical plate 31 and move the vertical plate 31 to the position corresponding to the required cutting size. This facilitates the movement of the vertical plate 31 to the position corresponding to the required cutting size, meeting the cutting needs of insulation boards of different sizes and improving the versatility and adaptability of the equipment.
[0029] The electric push rod 2 starts and drives the fixing frame 8 and the clamping assembly 5 to move downward. The horizontal plate 53 first contacts the surface of the insulation board. As it continues to move downward, the spring 52 is compressed and generates elastic force, so that the horizontal plate 53 is pressed tightly against the surface of the insulation board. This ensures that the insulation board is firmly clamped during the cutting process, effectively preventing the insulation board from moving and avoiding cutting errors and waste caused by the movement of the insulation board.
[0030] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.
Claims
1. A segmented cutting device for producing insulation boards, comprising an operating table (1), characterized in that, The top of the operating table (1) is fixed with a support frame (6), the top of the support frame (6) is fixed with an electric push rod (2), the push rod end of the electric push rod (2) is fixed with a fixing frame (8), and the bottom of the fixing frame (8) is connected with an electric heating wire (9) for cutting the insulation board into sections. A clamping assembly (5) is provided on one side of the heating wire (9), and the clamping assembly (5) is used to clamp the insulation board; The pressing component (5) is provided with an adjustment component (3) on one side, and the adjustment component (3) is used to adjust the size of the insulation board segment cutting; The adjustment component (3) includes a vertical plate (31), with two sliders (32) fixed at the bottom of the vertical plate (31), and connecting blocks (37) fixed on both sides of the vertical plate (31). The operating table (1) has two grooves (35) on its surface, and a guide rod (34) is fixed to the inner wall of the groove (35).
2. The slitting and cutting device for producing insulation boards according to claim 1, characterized in that, The slider (32) is slidably connected to the outside of the guide rod (34) via a linear bearing, and the top of the operating table (1) is provided with a scale line (33) located on one side of the vertical plate (31).
3. The slitting and cutting device for producing insulation boards according to claim 2, characterized in that, The connecting block (37) is threaded with a bolt (36) on one side, and one end of the bolt (36) abuts against the top of the operating table (1).
4. The slitting and cutting device for producing insulation boards according to claim 1, characterized in that, The clamping assembly (5) includes two support plates (51), with a limiting plate (55) fixed at the bottom of the support plate (51), and several sliding rods (54) movably passing through one side of the limiting plate (55).
5. The slitting and cutting device for producing insulation boards according to claim 4, characterized in that, The top of the slide bar (54) is connected to a limiting block (56) by screws, and the limiting block (56) is located on the top of the limiting plate (55).
6. The slitting and cutting device for producing insulation boards according to claim 5, characterized in that, The bottom of the slide bar (54) is fixed with a horizontal plate (53), and a spring (52) is sleeved on the outside of the slide bar (54). The two ends of the spring (52) are respectively connected to one side of the horizontal plate (53) and the limiting plate (55).
7. The slitting and cutting device for producing insulation boards according to claim 6, characterized in that, One side of the support plate (51) is fixed to one side of the fixing frame (8).
8. The slitting and cutting device for producing insulation boards according to claim 1, characterized in that, The top of the operating table (1) is fixed with a baffle (4), which is used to limit the two sides of the insulation board. The top of the operating table (1) is provided with a cutting groove (7) located below the heating wire (9).