A hemp flower tail cutting waste reverse collection device

Abstract

The utility model relates to the field of fried dough twist production, especially to a fried dough twist tail cutting waste reverse collection device. The utility model waste reverse discharge tile includes fixed base, arc segment, parallel section, and the fixed base is arranged on both sides of arc segment respectively, and the parallel section is arranged, the fixed base is used for fixing the whole component of waste reverse discharge tile at the front side of forming belt, after fixing, the parallel section has the interval between the forming belt, the arc segment of forming belt and arc segment have the interval, the generated waste is sucked into the interval between the arc segment and arc segment of forming belt and is discharged from the parallel section. The utility model can effectively solve the problem of cutting waste blockage, and ensure the smooth operation of the waste collection device of production line.

Description

Technical Field

[0001] This utility model relates to the field of twisted dough stick production, and specifically to a reverse collection device for twisted dough stick cutting waste. Background Technology

[0002] In the traditional process of making handmade twisted dough sticks, the ends are usually tied by pinching or wrapping to prevent them from unraveling due to thermal expansion during frying. However, with the advancement of industrial production, imitation handmade twisted dough stick machines have gradually replaced the traditional handmade method. Most imitation handmade twisted dough stick machines on the market use a rolling and cutting method to ensure the consistency of the twisted dough sticks' appearance and prevent the ends from unraveling. However, this method brings a new problem: the finished twisted dough sticks and dough fragments (i.e., waste) after rolling and cutting appear on the same conveyor belt (forming belt). These dough fragments (waste) need to be separated, collected, and reused.

[0003] Currently, commercially available imitation handmade twisted dough stick machines typically use a funnel device to discharge and collect the dough scraps (waste) using their own gravity. However, because the dough scraps (waste) contain a large amount of solid grease (animal fat), they are highly sticky, and their weight is relatively light (generally 1 to 3 grams), clogging often occurs at the bends of the funnel. If not cleared in time, the blockage will cause the finished twisted dough sticks to mix with the dough scraps (waste), thus affecting subsequent processes and even causing the entire production line to shut down. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a reverse collection device for waste material from twisted dough strip cutting. The fixing base of this invention secures the entire waste material discharge tile component to the front side of the forming belt. After fixing, the arc-shaped section approaches the downward-turning arc section of the forming belt, and the parallel section is parallel to the lower parallel side of the forming belt. This invention effectively solves the problem of waste material clogging after cutting, ensuring smooth operation of the production line.

[0005] The technical solution of this utility model is: a reverse collection device for twisted dough stick tail waste, including a waste reverse discharge tile and a forming belt. The waste reverse discharge tile is arranged on one side of the forming belt. The forming belt at the rear of this side generates and transports waste. The waste reverse discharge tile includes a fixed seat, an arc-shaped section, and a parallel section. The fixed seat and the parallel section are respectively arranged on both sides of the arc-shaped section. The fixed seat is used to fix the entire waste reverse discharge tile component to the front side of the forming belt. After fixing, there is an interval between the parallel section and the forming belt, and there is an interval between the arc-shaped section and the arc-shaped section of the forming belt. The generated waste is sucked into the interval between the arc-shaped section and the arc-shaped section of the forming belt and discharged from the parallel section.

[0006] According to the above-mentioned reverse collection device for twisted dough stick tail waste, the device is characterized in that: the fixed base, the arc section, and the parallel section are integrally processed, and the waste discharge tile is a metal plate.

[0007] According to the above-mentioned twisted dough stick tail waste reverse collection device, the feature is that: the parallel section is provided with an adjustable distance fixing hole, the waste reverse discharge tile is fixed on the reverse collection device through the adjustable distance fixing hole, and the waste reverse discharge tile moves to the left and right sides of the forming belt by moving the position of the adjustable distance fixing hole.

[0008] According to the above-described reverse collection device for twisted dough stick tail waste, the feature is that a waste recycling bin is provided below the parallel section.

[0009] According to the above-described reverse collection device for twisted dough stick tail waste, the characteristic is that: the interval between the parallel section and the forming belt is 0.3 to 1.3 times that of normal waste, and the interval between the arc section and the arc-shaped section of the forming belt is 0.3 to 1.3 times that of normal waste.

[0010] According to the above-described reverse collection device for twisted dough stick tail waste, the device is characterized in that: the interval between the parallel section and the forming belt is 0.4 times, 0.5 times, 0.6 times, 0.7 times, 0.8 times, 0.9 times, 1 time, 1.1 times or 1.2 times the normal waste; and the interval between the arc section and the arc-shaped section of the forming belt is 0.4 times, 0.5 times, 0.6 times, 0.7 times, 0.8 times, 0.9 times, 1 time, 1.1 times or 1.2 times the normal waste.

[0011] According to the above-described device for reverse collection of waste material from twisted dough sticks, the device is characterized in that: a finishing knife holder is provided on the forming belt behind the tile where the waste material is discharged in the reverse direction; the front side of the finishing knife holder holds the cutting knife, and the rear side of the finishing knife holder holds the waste material separating piece; the waste material separating piece and the finishing knife holder form a V-shape, and the pointed end of the V-shape faces the end of the twisted dough stick being transported.

[0012] According to the above-mentioned reverse collection device for twisted dough stick tail waste, the feature is that: a small forming belt is provided on the side of the forming belt, and a transition plate fixing rod is provided at the lower part of the forming belt and the small forming belt, and the transition plate fixing rod fixes the finished transition plate.

[0013] According to the above-described reverse collection device for twisted dough stick tail waste, the device is characterized in that: a forming belt main shaft is provided at the lower part of the forming belt, a forming small pulley is provided at the lower part of the forming small belt, and the forming belt main shaft and the forming small pulley are arranged on the forming belt shaft.

[0014] According to the above-mentioned reverse collection device for twisted dough stick tail waste, the device is characterized in that: the upper part of the forming belt and the forming small belt are respectively provided with a main forming claw, a secondary forming claw, and a shaping claw; the main forming claw and the secondary forming claw are located in front of the shaping claw; and the tail-end knife holder is fixed at the lower part of the shaping claw. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a partial three-dimensional structural diagram of the present invention after the top cover has been removed.

[0017] Figure 3 This is a schematic diagram of a partial three-dimensional structure of the inner side of the belt.

[0018] Figure 4 A schematic diagram of the three-dimensional structure of the tile.

[0019] Figure 5 This is a schematic diagram of the front of the forming claw.

[0020] Figure 6 A three-dimensional structural diagram showing the connection between the tailing cutter holder, the tailing cutter, and the waste removal plate.

[0021] Figure 7 This is a schematic diagram of the structure behind the forming claw.

[0022] Figure 8 This is a three-dimensional structural schematic diagram (line drawing) of the present invention.

[0023] Figure 9 This is a partial three-dimensional structural diagram (line drawing) of the present invention after the top cover has been removed.

[0024] Figure 10 This is a schematic diagram (line drawing) of a partial three-dimensional structure of the inner side of the belt.

[0025] Figure 11 A three-dimensional structural diagram (line drawing) of the tile arrangement.

[0026] Figure 12 This is a schematic diagram (line drawing) of the front of the forming claw.

[0027] Figure 13 A three-dimensional structural diagram (line drawing) showing the connection between the tailing cutter holder, the tailing cutter, and the waste removal plate.

[0028] Figure 14 This is a schematic diagram (line drawing) of the structure of the rear side of the forming claw.

[0029] Explanation of reference numerals in the attached drawings: 1. Waste material reverse discharge tile; 101. Fixed seat; 102. Arc-shaped section; 103. Parallel section; 104. Adjustment fixing hole; 2. Forming sub-shaft clamping seat; 3. Forming sub-shaft bearing seat; 4. Forming belt; 41. Forming belt main shaft; 5. Finished product transition plate; 51. Transition plate fixing rod; 6. Forming small belt; 61. Forming small belt pulley; 62. Forming belt shaft; 7. Tail-end cutter; 8. Waste material separating piece; 9. Main forming claw; 10. Secondary forming claw; 11. Shaping claw; 12. Detailed Implementation

[0030] The technical solution of this utility model will be further described below with reference to the accompanying drawings.

[0031] like Figures 1 to 14 As shown, this utility model discloses a reverse collection device for twisted dough stick tail waste, comprising a waste reverse discharge tile 1 and a forming belt 4. The waste reverse discharge tile 1 is disposed on one side of the forming belt 4, and the starting point of the waste reverse discharge tile 1 is preferably located at the position where the forming belt 4 begins to rotate downwards. The forming belt 4 on this side rear section generates and transports waste. The waste reverse discharge tile 1 includes a fixing seat 101, an arc-shaped section 102, and a parallel section 103. The fixing seat 101 and the parallel section 103 are respectively disposed on both sides of the arc-shaped section 102. The fixing seat 101, the arc-shaped section 102, and the parallel section 103 can be integrally processed. The fixing seat 101 is used to fix the entire component of the waste reverse discharge tile 1 to the front side of the forming belt 4. After fixing, the arc-shaped section 102 and the downward arc section of the forming belt 4 are close to each other, and the parallel section 103 is parallel to the lower parallel side of the forming belt 4. Parallel section 103 is preferably provided with adjustable distance fixing hole 104. The waste material discharge tile 1 is fixed on the reverse collection device through the adjustable distance fixing hole 104. By moving the position of the adjustable distance fixing hole 104, the waste material discharge tile 1 can be moved to the left and right sides of the forming belt 4, thereby meeting the production and processing of twisted dough sticks of different sizes.

[0032] In this invention, there is an interval between the parallel section 103 and the forming belt 4, and an interval between the arc segment and the arc-shaped section 102 of the forming belt 4. This allows the generated waste material to be sucked into the interval between the arc segment and the arc-shaped section 102 of the forming belt 4 and discharged from the parallel section 103. A waste recycling bin can be installed below the parallel section 103 of this invention to recycle the discharged waste material.

[0033] The waste material of this invention has extremely high viscosity. During the experiment, the interval after the waste material is discharged in reverse from the waste material discharge tile 1 using this invention can be relatively large, for example, it has a good adsorption and discharge effect between 0.3 and 1.3 times that of normal waste material, exceeding the initial design concept. In actual testing, it was found that because the waste material is highly viscous, if the interval is large, the waste material will accumulate in front of the waste material discharge tile 1 during the transition and fall, and will be rolled into the waste material discharge tile 1 and the forming belt 4 when it accumulates to a certain amount; while when the interval is small, the waste material is directly rolled into the waste material discharge tile 1 under the action of friction. The interval of this invention can be 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, or 1.2 times that of normal waste material. If the diameter of a single twisted rope is 0.5 cm, then the size of normal waste material should be defined as 0.5 cm. When a single twisted piece is 0.5 cm long, the distance between the arc segment and the arc-shaped segment 102 of the forming belt 4 can be set between 0.4 cm and 0.7 cm. The distance between the parallel segment 103 and the forming belt 4 is 0.3 cm to 0.5 cm. In this way, after the waste material falls into the forming belt 4, the forming belt 4 moves forward gradually. It first enters the space between the arc segment and the arc-shaped segment 102 of the forming belt 4. The friction between the arc segment and the arc-shaped segment 102 of the forming belt 4 causes the waste material to gradually become smaller and enter the space between the parallel segment 103 and the forming belt 4 under the influence of friction. Then it falls from the end of the parallel segment 103. In this way, waste materials smaller than 0.3 cm will also adhere to larger waste materials, thus completely preventing small waste materials from sticking to the forming belt 4 and affecting the quality of the twisted pieces in the next cycle.

[0034] like Figures 1 to 5 As shown, the forming belt 4 of this utility model is provided with a forming small belt 6 on one side. A transition plate fixing rod 51 is provided at the lower part of the forming belt 4 and the forming small belt 6. The transition plate fixing rod 51 fixes the finished product transition plate 5. After the twisted noodles are formed, they fall into the finished product transition plate 5 and flow into the next process.

[0035] like Figure 2 and Figure 6 As shown, in this invention, a finishing blade holder 7 is installed on the forming belt 4 behind the waste discharge tile 1. The front side of the finishing blade holder 7 holds the tail cutting blade 8, and the rear side of the finishing blade holder 7 holds the waste material separating piece 9. The waste material separating piece 9 and the finishing blade holder 7 form a V-shape, with the pointed end of the V-shape facing the end of the twisted noodle being transported. The angle A formed by the waste material separating piece 9 and the transmission direction of the forming belt 4 is between 10° and 30°, and the angle B formed by the waste material separating piece 9 and the transmission direction of the forming belt 4 is between 10° and 60°. Angle A ensures the consistency of the tail cutting of the twisted noodle, and angle B prevents the cut waste from overflowing the forming belt 4 and allows it to flow entirely into the waste material separating piece 9.

[0036] like Figure 3As shown, the lower part of the forming belt 4 of this utility model is provided with a forming belt main shaft 41, and the lower part of the forming small belt 6 is provided with a forming small pulley 61. The forming belt main shaft 41 and the forming small pulley 61 are mounted on the forming belt shaft 62. The structure and drive of the forming belt 4 and the forming small belt 6 are existing technologies. The forming belt shaft 62 is mounted on the forming secondary shaft bearing seat 3 by bearings, and the forming secondary shaft bearing seat 3 is fixedly mounted on the equipment by the forming secondary shaft clamping seat 2.

[0037] The waste discharge tile 1 of this invention can be a metal plate, such as an aluminum plate or stainless steel plate.

[0038] This utility model also discloses a method for discharging waste material from the cut ends of twisted dough sticks. The waste material from the cut ends of the twisted dough sticks is offset by an appropriate distance along the rotation path of the forming belt 4, and a fixed waste material discharge tile 1 is set in the opposite direction. The appropriate distance is 0.3 to 1.3 times the normal size of the waste material from the cut ends of the twisted dough sticks.

[0039] like Figure 5 and Figure 7 As shown, the upper parts of the forming belt 4 and the small forming belt 6 of this utility model are respectively equipped with a main forming claw 10, a secondary forming claw 11, and a shaping claw 12. The main forming claw 10 and the secondary forming claw 11 are located in front of the shaping claw 12, and the finishing cutter 7 is fixed to the lower part of the shaping claw 12. This allows the twisted noodles to be cut immediately after being formed on the belt, and the waste material is directly discharged into the waste reverse discharge tile 1. Through the friction between the waste material in the waste reverse discharge tile 1 and the forming belt 4, waste materials of different sizes are completely discharged from the forming belt 4. The discharge device and discharge method of this device utilize the strong plasticity of the noodle particles (waste material) and the friction of the rotating forming belt 4. Starting from the downward rotation of the forming belt 4, a metal plate is set and fixed at an appropriate distance along the rotation path of the forming belt 4, so that the metal plate and the rotating part of the forming belt 4 form a driving force reverse discharge channel with an appropriate distance. The advantages of this method are that it does not occupy the space of the next process, does not affect the continuous output of finished products, and completely solves the problem of the channel being blocked by the noodle particles (waste) due to its self-powered operation.

Claims

1. A reverse collection device for twisted dough stick tail waste, comprising a reverse discharge tile and a forming belt, wherein the reverse discharge tile is disposed on one side of the forming belt, and the forming belt at the rear of the reverse discharge tile generates and transports the waste, characterized in that: The waste discharge tile includes a fixed base, an arc-shaped section, and a parallel section. The fixed base and the parallel section are respectively set on both sides of the arc-shaped section. The fixed base is used to fix the entire waste discharge tile component to the front side of the forming belt. After fixing, there is an interval between the parallel section and the forming belt, and there is an interval between the arc-shaped section and the arc-shaped section of the forming belt. The generated waste is sucked into the interval between the arc-shaped section and the arc-shaped section of the forming belt and discharged from the parallel section.

2. The reverse collection device for twisted dough stick tail waste according to claim 1, characterized in that: The fixed base, arc section, and parallel section are processed as a single unit. Waste is discharged in the reverse direction. The tile is made of metal plate, and a waste recycling bin is set below the parallel section.

3. The reverse collection device for twisted dough stick tail waste according to claim 1, characterized in that: The parallel section is equipped with adjustable spacing fixing holes. The waste material discharge tile is fixed on the reverse collection device through the adjustable spacing fixing holes. The position of the adjustable spacing fixing holes is moved so that the waste material discharge tile moves to the left and right sides of the forming belt.

4. The reverse collection device for twisted dough stick tail waste according to claim 1, characterized in that: The starting point for the reverse discharge of waste material from the tile is located at the position where the forming belt begins to rotate downwards.

5. The reverse collection device for twisted dough stick tail waste according to claim 1, characterized in that: The interval between the parallel section and the forming belt is 0.3 to 1.3 times that of normal waste, and the interval between the arc section and the arc-shaped section of the forming belt is 0.3 to 1.3 times that of normal waste.

6. The reverse collection device for twisted dough stick tail waste according to claim 1, characterized in that: The interval between the parallel section and the forming belt is 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, or 1.2 times that of normal waste material. The interval between the arc-shaped sections of the forming belt is 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, or 1.2 times that of normal waste material.

7. The reverse collection device for twisted dough stick tail waste according to claim 1, characterized in that: The waste material is discharged in the reverse direction. A finishing knife holder is set on the forming belt behind the tile. The front of the finishing knife holder holds the tail cutting knife, and the rear of the finishing knife holder holds the waste material separating piece. The waste material separating piece and the finishing knife holder form a V shape, and the pointed end of the V shape faces the end of the twisted noodle transport.

8. A reverse collection device for twisted dough stick tail waste according to claim 7, characterized in that: A small forming belt is set on the side of the forming belt, and a transition plate fixing rod is set at the lower part of the forming belt and the small forming belt. The transition plate fixing rod fixes the finished transition plate.

9. A reverse collection device for twisted dough stick tail waste according to claim 8, characterized in that: A forming belt main shaft is set at the lower part of the forming belt, and a forming small pulley is set at the lower part of the forming small belt. The forming belt main shaft and the forming small pulley are set on the forming belt shaft.

10. A reverse collection device for twisted dough stick tail waste according to claim 9, characterized in that: The upper parts of the forming belt and the small forming belt are respectively equipped with a main forming claw, a secondary forming claw, and a shaping claw. The main forming claw and the secondary forming claw are located in front of the shaping claw, and the finishing tool holder is fixed to the lower part of the shaping claw.

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