A mould frame structure for a ceramic full-automatic forming machine

Abstract

The utility model relates to a related technical field of ceramic full -automatic forming machine, specifically a mould frame structure for ceramic full -automatic forming machine, including mould frame platform, mould frame blank and base and mould frame protection subassembly, in the utility model, when ceramic powder material fills to the inside of mould frame blank according to the shape of preset mould cavity, after the excess raw material enters the inside of powder hole, can start the pneumatic motor and working stick head on the assembling plate, the pneumatic motor and working stick head work and vibrate, the raw material in the inside of mould frame blank is filled and fused through vibration, when ceramic raw material fills to the inside of mould frame blank, avoid the existence gap of ceramic raw material, when mould frame structure forms deep cavity, thin wall or special-shaped structure (such as ceramic sleeve, complex curved surface blank), ceramic full -automatic forming machine mould frame can be compacted to the raw material in the inside of mould frame blank, pneumatic motor and working stick head play the vibration compacting effect to powder, avoid the uneven distribution of raw material in the matrix.

Description

Technical Field

[0001] This utility model relates to the technical field of fully automatic ceramic molding machines, specifically a mold frame structure for a fully automatic ceramic molding machine. Background Technology

[0002] The essence of a fully automatic ceramic molding machine is to process ceramic powder (dry or semi-dry) or slurry (wet) into a dense and regular ceramic blank according to the shape of a preset mold cavity through mechanical force, pressure, or slurry flow. At the same time, the automated system completes the entire closed-loop process of "feeding-molding-demolding-blade removal-cleaning" without human intervention. The process is as follows: precise supply of raw materials → mold positioning and locking → application of molding force / energy (pressing / slurry injection / extrusion, etc.) → compaction and shaping of the blank → automated demolding and material transfer. The entire process is controlled by PLC (programmable logic controller) or industrial computer to achieve precise control of parameters (pressure, time, temperature, speed) to ensure that the size and density of each batch of blanks are consistent.

[0003] Existing fully automatic ceramic molding machines use a mold frame structure for extrusion. After the ceramic raw material is filled into the blank, the gaps between the ceramic raw materials can lead to uneven powder distribution in the die cavity when forming deep cavities, thin walls, or irregular structures (such as ceramic sleeves or complex curved blanks). If dust enters the guide post guide hole or the punch fixing gap, it will cause abrasive wear and accelerate component failure. Utility Model Content

[0004] The purpose of this invention is to provide a mold frame structure for a fully automatic ceramic molding machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A mold frame structure for a fully automatic ceramic molding machine includes a mold frame platform, a mold frame blank, a base, and a mold frame protection assembly. The mold frame blank is internally threaded onto the mold frame platform. The base is located at a support on the mold frame platform. The mold frame platform and the mold frame blank are located at a support on the mold frame protection assembly. The assembly also includes... Vibration assembly, mounted on the mold platform; An elastic component is disposed on the mold frame blank; The mold frame blank has a powder hole at the mounting point, and a punch hole is formed around the powder hole. A hinge is provided at the sliding part of the mold frame platform, and a sealing door is installed at the flipping part of the hinge. A cleaning groove is provided at the sealing part of the sealing door.

[0006] The mold frame structure for a fully automatic ceramic molding machine as described above: the mold frame blank is installed inside the mold frame platform through a powder hole.

[0007] The mold frame structure for a fully automatic ceramic molding machine as described above: the encapsulation door is flipped and encapsulated on the cleaning tank and the mold frame platform via a hinge.

[0008] The mold frame structure for a fully automatic ceramic molding machine as described above: the vibration component includes a pull rod that runs through the mold frame platform, a fixing ring is installed at the fastening point on the pull rod, an assembly plate is provided at the threaded part on the fixing ring, a pneumatic motor is installed at the fixing point on the assembly plate, and a working rod head is provided at the drive point on the pneumatic motor.

[0009] The mold frame structure for a fully automatic ceramic molding machine as described above: the working rod head and the pneumatic motor are assembled on the mold frame platform via assembly plates.

[0010] The mold frame structure for a fully automatic ceramic molding machine as described above: the elastic component includes a vibration spring assembly fixedly connected to the outside of the mold frame blank, and a fastening seat is fixed at the bottom end of the mold frame blank.

[0011] The mold frame structure for a fully automatic ceramic molding machine as described above: the vibration spring assembly and the fastening seat are installed inside the mold frame platform via the mold frame blank.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: When ceramic powder (dry material, semi-dry material) or slurry (wet material) is filled into the mold frame blank according to the shape of the preset mold cavity, after the excess material enters the powder hole, the pneumatic motor and working rod on the assembly plate can be started. When the pneumatic motor and working rod work, a vibration reaction occurs. The material inside the mold frame blank is filled and fused through vibration. When the ceramic material is filled into the mold frame blank, gaps in the ceramic material are avoided. When the mold frame structure forms deep cavities, thin walls or irregular structures (such as ceramic sleeves, complex curved blanks), the "unidirectional pressing" of the mold frame of the fully automatic ceramic molding machine can compact and press the material inside the mold frame blank. The pneumatic motor and working rod have a vibration compacting effect on the powder, avoiding uneven distribution of the material in the cavity.

[0013] When the pneumatic motor and working rod head on the assembly plate are inserted into the mold platform and located on both sides of the powder hole and the mold blank, the vibration spring assembly is affected by the pneumatic motor and working rod head to vibrate. This vibrates the raw material inside the vibration spring assembly and the mold blank, making the powder evenly distributed in the die cavity, preventing dust from entering the guide post guide hole and punch fixing gap, preventing excess powder from "abrasive wear", and preventing the part from failing to form. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the mold frame protection component of this utility model; Figure 3 This is a schematic diagram of the structure of the vibration component of this utility model; Figure 4 This is a schematic diagram of the structure of the elastic component of this utility model.

[0015] In the diagram: 1. Mold frame platform; 2. Punch hole; 3. Powder hole; 4. Mold frame blank; 5. Hinge; 6. Sealing door; 7. Base; 8. Cleaning trough; 9. Pull rod; 10. Assembly plate; 11. Fixing ring; 12. Pneumatic motor; 13. Working rod head; 14. Vibration spring assembly; 15. Fastening seat. Detailed Implementation

[0016] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.

[0017] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.

[0018] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented even without certain specific details. In some instances, methods, means, and elements well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.

[0019] Please see Figures 1-4 A mold frame structure for a fully automatic ceramic molding machine is proposed, including a mold frame platform 1, a mold frame blank 4, a base 7, and a mold frame protection assembly.

[0020] The mold frame platform 1 is internally threaded and fastened to the mold frame blank 4. A base 7 is provided at the support on the mold frame platform 1. The mold frame platform 1 and the mold frame blank 4 are provided at the support on the mold frame protection assembly. A vibration assembly is installed on the mold frame platform 1. An elastic assembly is provided on the mold frame blank 4. The mold frame blank 4 is fixedly installed inside the mold frame platform 1, so that the dry, semi-dry or wet slurry of ceramic powder is filled into the mold frame blank 4 according to the shape of the preset mold cavity. The base 7 is fixedly installed at the bottom of the mold frame platform 1 for stable support. Among them, the mounting position on the mold frame blank 4 is provided with a powder hole 3, and the powder hole 3 is provided with a punching die hole 2 around it. The sliding position on the mold frame platform 1 is provided with a hinge 5, the flip position on the hinge 5 is provided with a sealing door 6, and the sealing position on the sealing door 6 is provided with a cleaning groove 8.

[0021] In this embodiment, the mold frame platform 1 is fixed by the punch hole 2. The powder hole 3 is opened on the mold frame platform 1, and the mold frame blank 4 is installed on the mold frame platform 1 through the powder hole 3. When the dry, semi-dry or wet slurry of ceramic powder is filled into the mold frame blank 4 according to the shape of the preset mold cavity, the excess material can enter the powder hole 3. The sealing door 6 is installed on the mold frame platform 1 by the hinge 5. The powder hole 3 is connected to the mold frame platform 1. The user opens the sealing door 6 on the mold frame platform 1 to perform the original cleaning.

[0022] Preferably, the mold frame blank 4 is installed inside the mold frame platform 1 through the powder hole 3. The powder hole 3 is connected to the mold frame platform 1, and excess raw material enters into the powder hole 3, thus avoiding excess raw material from accumulating on the mold frame blank 4.

[0023] Preferably, the sealing door 6 is flipped and sealed on the cleaning tank 8 and the mold frame platform 1 by the hinge 5. The cleaning tank 8 is opened inside the mold frame platform 1, and the mold frame platform 1 is connected to the powder hole 3 through the cleaning tank 8. After the excess raw material enters the powder hole 3, it enters the cleaning tank 8 for cleaning.

[0024] Please refer to Figure 2 and Figure 3 In this embodiment, the vibration component includes a pull rod 9 that runs through the mold platform 1. A fixing ring 11 is installed at the fastening point of the pull rod 9. An assembly plate 10 is provided at the threaded part of the fixing ring 11. A pneumatic motor 12 is installed at the fixing point of the assembly plate 10. A working rod head 13 is provided at the drive point of the pneumatic motor 12.

[0025] The pull rod 9 is fixedly installed on the assembly plate 10 by the fixing ring 11. The assembly plate 10 is installed on the mold frame platform 1 by the pull rod 9 and the fixing ring 11. The pneumatic motor 12 and the working rod head 13 on the assembly plate 10 are respectively inserted into the mold frame platform 1 and located on both sides of the powder hole 3 and the mold frame blank 4.

[0026] Preferably, the working rod head 13 and the pneumatic motor 12 are assembled on the mold frame platform 1 via the assembly plate 10. When the dry, semi-dry, or wet slurry of ceramic powder is filled into the mold frame blank 4 according to the shape of the preset mold cavity, the excess material enters the powder hole 3. Then, the pneumatic motor 12 and the working rod head 13 on the assembly plate 10 can be started. When the pneumatic motor 12 and the working rod head 13 are working, they vibrate. The material inside the mold frame blank 4 is filled and fused by the vibration. When the ceramic material is filled into the mold frame blank 4, gaps in the ceramic material are avoided. When the mold frame structure forms deep cavities, thin walls, or irregular structures such as ceramic sleeves or complex curved blanks, the "unidirectional pressing" of the mold frame of the fully automatic ceramic molding machine can compact and press the material inside the mold frame blank 4. The pneumatic motor 12 and the working rod head 13 vibrate and compact the powder, avoiding uneven distribution of the material in the cavity.

[0027] Please refer to Figure 3 and Figure 4 In this embodiment, the elastic component includes a vibration spring assembly 14 fixedly connected to the outside of the mold frame blank 4, and a fastening seat 15 is fixed at the bottom end of the mold frame blank 4.

[0028] Vibration spring assembly 14 is fixedly connected to the outside of mold frame blank 4, and mold frame blank 4 is installed inside powder hole 3 and mold frame platform 1 through fastening seat 15.

[0029] Preferably, the vibration spring assembly 14 and the fastening seat 15 are installed inside the mold frame platform 1 through the mold frame blank 4. When the pneumatic motor 12 and the working rod head 13 on the assembly plate 10 are respectively inserted into the mold frame platform 1 and located on both sides of the powder hole 3 and the mold frame blank 4, the vibration spring assembly 14 is affected by the pneumatic motor 12 and the working rod head 13 and vibrates. This vibrates the raw material inside the vibration spring assembly 14 and the mold frame blank 4, so that the powder is evenly distributed in the cavity, preventing dust from entering the guide post guide hole and the punch fixing gap, preventing excess powder from "abrasive wear", and preventing the part from failing to form.

[0030] As can be seen from the above, during use, the mold frame blank 4 is installed on the mold frame platform 1 through the powder hole 3. When ceramic powder (dry material, semi-dry material) or slurry (wet material) is filled into the mold frame blank 4 according to the shape of the preset mold cavity, the excess material can enter the powder hole 3. The sealing door 6 is installed on the mold frame platform 1 through the hinge 5. The powder hole 3 is connected to the mold frame platform 1. After the excess material enters the powder hole 3, the pneumatic motor 12 and working rod head 13 on the assembly plate 10 can be started. When the pneumatic motor 12 and working rod head 13 work, they will vibrate. The material inside the mold frame blank 4 will be filled and fused through vibration. When the ceramic material is filled into the mold frame blank 4, gaps in the ceramic material are avoided. When the mold frame structure forms deep cavities, thin walls or irregular structures (such as ceramic sleeves, complex curved blanks), the "unidirectional pressing" of the mold frame of the fully automatic ceramic molding machine can compact and press the material inside the mold frame blank 4.

[0031] The vibration spring assembly 14 is affected by the pneumatic motor 12 and the working rod head 13 to vibrate, which makes the powder evenly distributed in the die cavity and prevents dust from entering the guide post guide hole and the punch fixing gap. The cleaning groove 8 is opened inside the die platform 1. The die platform 1 is connected to the powder hole 3 through the cleaning groove 8. After the excess material enters the powder hole 3, it enters the cleaning groove 8 for cleaning.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A mold frame structure for a fully automatic ceramic molding machine, comprising a mold frame platform (1), a mold frame blank (4), a base (7), and a mold frame protection assembly, wherein the mold frame blank (4) is internally threaded on the mold frame platform (1), the base (7) is provided at a support on the mold frame platform (1), and the mold frame platform (1) and the mold frame blank (4) are provided at a support on the mold frame protection assembly, characterized in that: It also includes settings, Vibration assembly, installed on the mold platform (1); An elastic component is disposed on the mold blank (4); Among them, the mounting position of the mold frame blank (4) is provided with a powder hole (3), the powder hole (3) is provided with a punch hole (2) around it, the sliding position of the mold frame platform (1) is provided with a hinge (5), the flip position of the hinge (5) is provided with a sealing door (6), and the sealing position of the sealing door (6) is provided with a cleaning groove (8).

2. The mold frame structure for a fully automatic ceramic molding machine according to claim 1, characterized in that, The mold frame blank (4) is installed inside the mold frame platform (1) through the powder hole (3).

3. The mold frame structure for a fully automatic ceramic molding machine according to claim 1, characterized in that, The encapsulation door (6) is flipped and encapsulated on the cleaning tank (8) and the mold frame platform (1) by a hinge (5).

4. The mold frame structure for a fully automatic ceramic molding machine according to claim 1, characterized in that, The vibration assembly includes a pull rod (9) that runs through the mold frame platform (1). A fixing ring (11) is installed at the fastening point of the pull rod (9). An assembly plate (10) is provided at the threaded part of the fixing ring (11). A pneumatic motor (12) is installed at the fixing point of the assembly plate (10). A working rod head (13) is provided at the drive point of the pneumatic motor (12).

5. The mold frame structure for a fully automatic ceramic molding machine according to claim 4, characterized in that, The working rod head (13) and the pneumatic motor (12) are assembled on the mold frame platform (1) by the assembly plate (10).

6. The mold frame structure for a fully automatic ceramic molding machine according to claim 1, characterized in that, The elastic component includes a vibration spring assembly (14) fixedly connected to the outside of the mold frame blank (4), and a fastening seat (15) is fixed at the bottom end of the mold frame blank (4).

7. A mold frame structure for a fully automatic ceramic molding machine according to claim 6, characterized in that, The vibration spring assembly (14) and the fastening seat (15) are installed inside the mold frame platform (1) via the mold frame blank (4).

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