Concrete block discharge turnover mechanism
Patent Information
- Application Number
- CN202522076944.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-26
AI Technical Summary
然而,在砌块取出的整个过程中,混凝土砌块的后续制作工序需处于暂停状态,这一中断问题直接导致整体生产流程的连续性受损,最终造成混凝土砌块制作速度缓慢,难以满足高效生产的实际需求;
[0018] Two molds are fixed on the upper and lower sides of the tilting table with the help of a crossbar, positioning cylinder, and nut. By setting up a tilting component, when the concrete block in the upper mold is formed, the drive motor is started to tilt the mold that was originally on the upper side. This makes it easier to remove the concrete block in the mold and inject concrete raw material into the other mold at the same time. This helps to improve the continuity of the overall production process, achieve the goal of improving production efficiency, and meet the actual needs of high-efficiency production.
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Figure CN224659727U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete block technology, and specifically to a concrete block discharge and turning mechanism. Background Technology
[0002] Concrete blocks, as a standard rectangular block widely used in the construction field, require core processes such as mixing and stirring of raw materials such as cement and aggregates, mechanical molding, and subsequent curing to be produced. With its stable performance and standardized specifications, it has become an important basic component in various construction projects and has an irreplaceable application position in the industry.
[0003] In the mechanical molding process of concrete blocks, the mixed concrete raw materials are typically poured into a designated mold, which must be fixed to a concrete block discharge and tilting mechanism to ensure molding stability. After the concrete block is formed in the mold, the discharge and tilting mechanism is needed to flip the mold so that the block can be easily removed. However, during the entire process of removing the block, subsequent concrete block production processes must be paused. This interruption directly damages the continuity of the overall production process, ultimately resulting in slow concrete block production speed, making it difficult to meet the actual needs of efficient production.
[0004] To address the aforementioned issues, this application proposes a concrete block discharge and tilting mechanism. Utility Model Content
[0005] This utility model addresses the technical problems existing in the prior art by providing a concrete block discharge and turning mechanism.
[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: a concrete block discharge and turning mechanism, including a turning table and a mold, wherein the mold is detachably installed on the turning table;
[0007] A flipping component is provided on the flipping platform;
[0008] The flipping assembly includes a drive motor, the output end of which is equipped with a shaft, and the flipping table is mounted on one end of the shaft;
[0009] A vibration assembly is installed below the tilting table;
[0010] The vibration assembly includes two base plates, each base plate is equipped with a vibration spring, each vibration spring has a vibration plate at its top, each vibration plate has a vibration motor, and each vibration plate has a bracket. The shaft is movably sleeved on one of the brackets, and a rotating rod is installed on one side of the tilting table, which is movably sleeved on the other bracket.
[0011] A fixing component is provided on the base plate.
[0012] A crossbar is welded onto the flipping platform, and a positioning cylinder is installed on the mold. The positioning cylinder is movably sleeved on the crossbar, and a positioning plate is installed on the crossbar. One side of the positioning plate is in contact with one side of the mold. A nut is threaded onto the crossbar. By setting up the crossbar, positioning cylinder, positioning plate, and nut, the positioning cylinder is sleeved on the outside of the crossbar. At this time, the bottom of the mold is in contact with the flipping platform. The positioning plate is used to hold one side of the mold in place, and then the nut is tightened, thereby achieving the effect of mold assembly.
[0013] An anti-slip ring is movably sleeved on the spindle. The anti-slip ring is located between the positioning cylinder and the nut. By setting the anti-slip ring, the anti-slip ring is pressed between the positioning cylinder and the nut to increase the friction between the positioning cylinder and the nut, making the positioning cylinder and the nut more secure.
[0014] A support column is installed on the top of the vibration plate, and the drive motor is mounted on the support column. The support column is used to support and fix the drive motor.
[0015] The fixing component includes a mounting opening that extends through the vibrating plate. An L-shaped frame is mounted on the top of the base plate, and a hydraulic rod is mounted on the L-shaped frame. A pressing plate is mounted on the telescopic end of the hydraulic rod. The pressing plate is located above the vibrating plate. By setting up the fixing component and using the mounting opening, the L-shaped frame can be installed smoothly. When the hydraulic rod is activated, its telescopic end moves the pressing plate downward to press the vibrating plate, thereby compressing and fixing the vibration spring to maintain the stability of the tilting table.
[0016] The base plate has multiple positioning holes that are provided through it. These positioning holes are used to engage with fasteners and to fix the base plate in a designated position using anchors or similar fasteners.
[0017] The beneficial effects of this utility model are:
[0018] Two molds are fixed on the upper and lower sides of the tilting table with the help of a crossbar, positioning cylinder, and nut. By setting up a tilting component, when the concrete block in the upper mold is formed, the drive motor is started to tilt the mold that was originally on the upper side. This makes it easier to remove the concrete block in the mold and inject concrete raw material into the other mold at the same time. This helps to improve the continuity of the overall production process, achieve the goal of improving production efficiency, and meet the actual needs of high-efficiency production.
[0019] By setting up the vibration components and starting the vibration motor, the vibration plate is driven to vibrate, which in turn drives the tilting table and the mold to vibrate, which helps to demold the concrete blocks and makes the concrete material in the other mold more uniform.
[0020] By setting a fixed component and activating the hydraulic rod, its telescopic end drives the extrusion plate to squeeze the vibrating plate, thereby compressing and fixing the vibration spring. This helps to ensure the overall stability of the device during mold assembly and disassembly, facilitating mold assembly and disassembly operations. Attached Figure Description
[0021] Figure 1 This is a schematic diagram illustrating the overall structure of the device.
[0022] Figure 2 This utility model is a schematic diagram of the structure of a display tilting platform and its related parts;
[0023] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0024] Figure 4 This is a schematic diagram illustrating the vibration component and the fixing component of this utility model.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 1. Tilting table; 101. Rotating rod; 102. Diagonal rod; 103. Positioning plate; 104. Nut; 105. Anti-slip ring;
[0027] 2. Mold; 201. Positioning cylinder;
[0028] 3. Tilting assembly; 301. Drive motor; 302. Shaft; 303. Support column;
[0029] 4. Vibration assembly; 401. Base plate; 4011. Positioning hole; 402. Vibration spring; 403. Vibration plate; 404. Support; 405. Vibration motor;
[0030] 5. Fixing components; 501. Mounting port; 502. L-shaped frame; 503. Hydraulic rod; 504. Extrusion plate. Detailed Implementation
[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0032] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0033] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.
[0034] Reference Figure 1 and Figure 2 A concrete block discharging and turning mechanism includes a turning table 1 and a mold 2. The mold 2 is detachably installed on both sides of the turning table 1. A crossbar 102 is welded on the turning table 1. A positioning cylinder 201 is installed on the mold 2. The positioning cylinder 201 is movably sleeved on the crossbar 102. A positioning plate 103 is installed on the crossbar 102. One side of the positioning plate 103 is in contact with one side of the mold 2. A nut 104 is threaded onto the crossbar 102. According to the above technical solution, specifically, according to the required shape and size of the concrete block, a mold 2 that meets the requirements is used. Then, the positioning cylinder 201 is sleeved on the outside of the crossbar 102. At this time, the bottom of the mold 2 is in contact with the surface of the turning table 1. Then, one side of the mold 2 is pressed against the positioning plate 103. Then, the nut 104 is tightened, thereby achieving the effect of fixing the two molds 2 on the upper and lower sides of the turning table 1.
[0035] Reference Figure 1 and Figure 3 An anti-slip ring 105 is movably sleeved on the mandrel 102. The anti-slip ring 105 is located between the positioning cylinder 201 and the nut 104. The presence of the anti-slip ring 105 means that after the positioning cylinder 201 is sleeved on the mandrel 102, the anti-slip ring 105 is then sleeved on the mandrel 102, and then the nut 104 is tightened. This achieves the purpose of increasing the friction between the positioning cylinder 201 and the nut 104, making the positioning cylinder 201 and the nut 104 more secure.
[0036] Reference Figure 1 and Figure 2 The tilting table 1 is equipped with a tilting component 3, which includes a drive motor 301. A shaft 302 is installed at the output end of the drive motor 301. The tilting table 1 is installed at one end of the shaft 302. According to the above technical solution, specifically, after the concrete block in the upper mold 2 is formed, the drive motor 301 is started, which drives the shaft 302 to rotate. The rotation of the shaft 302 drives the tilting table 1 to rotate, and the rotation of the tilting table 1 drives the mold 2 to rotate, thereby causing the mold 2 that was originally in the upper position to tilt. This makes it easier to remove the concrete block in the mold 2 while injecting concrete raw material into another mold 2, thus achieving the purpose of improving production efficiency.
[0037] Reference Figure 1 and Figure 4 A vibration assembly 4 is provided below the tilting table 1. The vibration assembly 4 includes two base plates 401, each with a vibration spring 402. A vibration plate 403 is installed on the top of each vibration spring 402, and a vibration motor 405 is installed on each vibration plate 403. A bracket 404 is installed on each vibration plate 403. A shaft 302 is movably sleeved on one of the brackets 404. A rotating rod 101 is installed on one side of the tilting table 1 and is movably sleeved on the other bracket 404. According to the above technical solution, specifically, by starting the vibration motor 405, it drives the vibration plate 403 to vibrate, thereby driving the bracket 404 to vibrate, and further driving the tilting table 1 and the mold 2 to vibrate, which helps to demold the concrete blocks and makes the concrete material in the other mold 2 more uniform.
[0038] Reference Figure 1 A support column 303 is installed on the top of the vibrating plate 403, and the drive motor 301 is installed on the support column 303. The support column 303 is used to support and fix the drive motor 301.
[0039] Reference Figure 1 A fixing component 5 is provided on the base plate 401. The fixing component 5 includes an installation port 501 that passes through the vibrating plate 403. An L-shaped frame 502 is installed on the top of the base plate 401. A hydraulic rod 503 is installed on the L-shaped frame 502. An extrusion plate 504 is installed on the telescopic end of the hydraulic rod 503. The extrusion plate 504 is located above the vibrating plate 403. According to the above technical solution, specifically, by activating the hydraulic rod 503, its telescopic end drives the extrusion plate 504 to move downward, so that the extrusion plate 504 extrudes the vibrating plate 403, thereby compressing and fixing the vibration spring 402. This helps to ensure the overall stability of the device when the mold 2 is disassembled and assembled, and facilitates the disassembly and assembly of the mold 2.
[0040] Reference Figure 1The base plate 401 has multiple positioning holes 4011 through it. The positioning holes 4011 are used to fix the base plate 401 in a designated area with fasteners, such as ground nails.
[0041] Working principle:
[0042] This concrete block discharge and tilting mechanism uses a crossbar 102, a positioning cylinder 201, and a nut 104 to fix two molds 2 on the upper and lower sides of a tilting table 1. After the concrete block in the upper mold 2 is formed, the drive motor 301 is started, which drives the shaft 302 to rotate. The rotation of the shaft 302 drives the rotation of the tilting table 1, which in turn drives the rotation of the molds 2. This causes the mold 2 that was originally on the upper side to tilt, making it easier to remove the concrete block from the mold 2 while simultaneously injecting concrete raw material into the other mold 2, thereby improving production efficiency.
[0043] This concrete block discharge and turning mechanism starts the vibration motor 405, which drives the vibration plate 403 to vibrate, thereby driving the support 404 to vibrate, and then driving the turning table 1 and the mold 2 to vibrate. This helps to demold the concrete blocks and makes the concrete material in the other mold 2 more uniform.
[0044] This concrete block discharge and turning mechanism uses a hydraulic rod 503 to extend and retract the extrusion plate 504, causing the extrusion plate 504 to press against the vibration plate 403. This compresses and fixes the vibration spring 402, which helps ensure the overall stability of the device during mold assembly and disassembly, and facilitates the assembly and disassembly of the mold 2.
[0045] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0046] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A concrete block discharging and turning mechanism, comprising a turning table (1) and a mold (2), characterized in that, The mold (2) is detachably mounted on the tilting table (1); The flipping table (1) is provided with a flipping component (3); The flipping assembly (3) includes a drive motor (301), and a shaft (302) is mounted on the output end of the drive motor (301). The flipping table (1) is mounted on one end of the shaft (302). A vibration assembly (4) is provided below the tilting table (1); The vibration assembly (4) includes two base plates (401), each of which is equipped with a vibration spring (402). Each of the two vibration springs (402) has a vibration plate (403) mounted on its top end. Each of the two vibration plates (403) has a vibration motor (405) mounted on its top end. Each of the two vibration plates (403) has a bracket (404) mounted on its top end. The shaft (302) is movably sleeved on one of the brackets (404). A rotating rod (101) is mounted on one side of the tilting table (1), and the rotating rod (101) is movably sleeved on the other bracket (404). A fixing component (5) is provided on the base plate (401).
2. The concrete block discharging and turning mechanism according to claim 1, characterized in that, A crossbar (102) is welded onto the flipping table (1), a positioning cylinder (201) is installed on the mold (2), the positioning cylinder (201) is movably sleeved on the crossbar (102), a positioning plate (103) is installed on the crossbar (102), one side of the positioning plate (103) is in contact with one side of the mold (2), and a nut (104) is threaded onto the crossbar (102).
3. The concrete block discharging and turning mechanism according to claim 2, characterized in that, An anti-slip ring (105) is movably sleeved on the mandrel (102), and the anti-slip ring (105) is located between the positioning cylinder (201) and the nut (104).
4. The concrete block discharging and turning mechanism according to claim 1, characterized in that, A support column (303) is installed on the top of the vibration plate (403), and the drive motor (301) is installed on the support column (303).
5. The concrete block discharging and turning mechanism according to claim 1, characterized in that, The fixing component (5) includes a mounting port (501) that extends through the vibrating plate (403). An L-shaped frame (502) is mounted on the top of the base plate (401). A hydraulic rod (503) is mounted on the L-shaped frame (502). A pressing plate (504) is mounted on the telescopic end of the hydraulic rod (503). The pressing plate (504) is located above the vibrating plate (403).
6. The concrete block discharging and turning mechanism according to claim 1, characterized in that, The base plate (401) has multiple positioning holes (4011) through it.