A vibration device for reducing air bubbles in cement mortar
Patent Information
- Application Number
- CN202522024721.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-20
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-20
AI Technical Summary
[0003]上述装置通过旋转式的喷洒的方式,将水均匀的补充在水泥内,但是在搅拌过程中向水泥砂浆中加水容易引入空气,容易使水泥砂浆中产生空气气泡,不能将水泥砂浆中的气泡消除,气泡影响水泥砂浆的强度,影响水泥砂浆的使用效果
1、通过偏心轮和震动弹簧使移动圆环左右往复移动,移动圆环带动左橡胶锤头和右橡胶锤头左右往复移动敲击砂浆搅拌机桶壁,通过敲击使砂浆搅拌机桶壁震动,通过震动传递让水泥砂浆内部的气泡沿桶壁缝隙或砂浆表面排出,提高了消泡效果,提高了水泥砂浆的强度,提高了水泥砂浆的使用效果;
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Figure CN224659772U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cement mortar mixing technology, specifically a vibration device for reducing air bubbles in cement mortar. Background Technology
[0002] Utility model application CN202321217927.1 discloses a cement mixer. Through a water storage chamber, connecting pipe, distribution cylinder, and spray nozzles, water can be added to the cement when it is relatively dry. A second motor enables the rotation of the connecting pipe, distribution cylinder, and spray nozzles, allowing water to be evenly distributed into the cement through rotational spraying. A second cylinder allows for left-right movement, enabling omnidirectional water addition, improving the water addition effect, and reducing the difficulty of mixing.
[0003] The aforementioned device uses a rotating spray method to evenly replenish water into the cement. However, adding water to the cement mortar during the mixing process can easily introduce air, causing air bubbles to form in the cement mortar. These air bubbles cannot be eliminated, and they affect the strength and performance of the cement mortar. Utility Model Content
[0004] The purpose of this invention is to solve the above-mentioned problems by designing a vibration device to reduce air bubbles in cement mortar.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A vibration device for reducing air bubbles in cement mortar, comprising: Mortar mixer; Fixed base for supporting the mortar mixer; A lifting ring plate is sleeved on a mortar mixer, and there is a gap between the inner ring of the lifting ring plate and the outer wall of the mortar mixer. A vibration defoaming component is used to strike the outer wall of the mortar mixer. The vibration defoaming component is mounted on a lifting ring plate so that the vibration defoaming component moves with the lifting ring plate.
[0006] Furthermore, the vibration defoaming assembly includes a movable ring, with guide grooves at both ends of the lifting ring plate. Guide slides are slidably connected within the guide grooves. The bottom end of the movable ring is fixedly connected to the surface of the guide slides. A right rubber hammer is installed on the right side of the inner wall of the movable ring, and a left rubber hammer is installed on the left side of the inner wall of the movable ring. A fixed side plate is installed on one side of the surface of the lifting ring plate, and a guide slide rod is installed on one side of the movable ring. The guide slide rod passes through the fixed side plate and is slidably connected to it. A vibration spring is fitted onto the guide slide rod, and the vibration spring is located between the fixed side plate and the movable ring. A drive motor is installed on the other side of the surface of the lifting ring plate, and an eccentric wheel is connected to the output end of the drive motor via a rotating shaft.
[0007] Furthermore, there are three right and three left rubber hammers that are evenly distributed in a ring on the inner wall of the moving ring. The right rubber hammer contacts the side wall of the mortar mixer through the force of the vibration spring.
[0008] Furthermore, a vertical sliding rod is fixedly installed on the surface of the fixed base. Four vertical sliding rods are arranged in a ring and evenly distributed on the surface of the fixed base. Four guide sleeves are connected to the surface of the lifting ring plate. The guide sleeves are slidably connected to the vertical sliding rods. A rotary motor is installed on the fixed base. A threaded screw is installed at the output end of the rotary motor. The threaded screw passes through the lifting ring plate. A threaded lifting slider is provided on the threaded screw. The lifting slider is fixedly connected to the lifting ring plate.
[0009] Furthermore, a limiting plate is fixedly connected to the vertical sliding rod. The limiting plate is located below the lifting ring plate. Support columns are installed at the four corners of the bottom surface of the limiting plate, and the bottom ends of the support columns are fixedly connected to the fixed base.
[0010] The lifting ring plate is limited to its lowest position by a limiting plate, and the lifting ring plate is supported by the limiting plate and the support column, which improves the support strength. When the lifting ring plate is in its lowest position, the staff can stand on the lifting ring plate to observe the mixing situation inside the mortar mixer.
[0011] Furthermore, the diameter of the fixed base is the same as the outer diameter of the lifting ring plate, and the bottom surface of the fixed base is provided with anti-slip texture.
[0012] The mortar mixer is supported by a fixed base, and the anti-slip texture prevents it from shifting when struck or vibrated.
[0013] Compared with existing technologies, this technical solution has the following beneficial effects: 1. The eccentric wheel and vibration spring cause the moving ring to move back and forth, which in turn drives the left and right rubber hammers to move back and forth and strike the wall of the mortar mixer. The striking causes the wall of the mortar mixer to vibrate, and the vibration is transmitted to allow the air bubbles inside the cement mortar to be discharged along the gaps in the wall or the surface of the mortar, which improves the defoaming effect, the strength of the cement mortar, and the performance of the cement mortar. 2. The lifting ring plate is guided by the vertical slide bar and guide sleeve to make the lifting ring plate rise and fall vertically, so as to avoid the position of the lifting ring plate being offset. The lifting ring plate drives the vibration defoaming component to move from bottom to top. The vibration transmission efficiency is the highest at the bottom of the mortar mixer, which improves the defoaming effect. There is no need to knock above the cement mortar level to avoid the vibration of the barrel wall causing mortar to splash. 3. After the cement mortar is discharged, the material adhering to the barrel wall can be cleaned off by tapping and vibration, which improves the cleanliness of the barrel and eliminates the need for manual cleaning of the barrel wall, thus reducing the intensity of manual labor. Attached Figure Description
[0014] Figure 1 This is a top view of the vibration defoaming assembly.
[0015] Figure 2 This is a diagram showing the left and right movement of the vibration defoaming component.
[0016] Figure 3 This is a front view of the mortar mixer and the vibratory defoaming assembly.
[0017] Figure 4 This is a front sectional view of the vibration defoaming component.
[0018] Figure 5 This is a diagram showing the rising state of the vibration defoaming component.
[0019] In the diagram: 1. Mortar mixer; 2. Fixed base; 3. Lifting ring plate; 4. Vibration defoaming component; 401. Moving ring; 402. Guide slide groove; 403. Guide slide; 404. Right rubber hammer; 405. Left rubber hammer; 406. Fixed side plate; 407. Guide slide rod; 408. Vibration spring; 409. Drive motor; 410. Eccentric wheel; 5. Vertical slide rod; 6. Guide sleeve; 7. Rotary motor; 8. Threaded screw; 9. Lifting slider; 10. Limiting plate; 11. Support column; 12. Anti-slip texture. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0021] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0022] This utility model provides, for example Figure 1-5 A vibration device for reducing air bubbles in cement mortar, as shown, is characterized by comprising: Mortar mixer 1; Fixed base 2 is used to support mortar mixer 1; Lifting ring plate 3 is sleeved on mortar mixer 1, and there is a gap between the inner ring of lifting ring plate 3 and the outer wall of mortar mixer 1. Vibration defoaming component 4 is used to strike the outer wall of mortar mixer 1. Vibration defoaming component 4 is set on lifting ring plate 3 so that vibration defoaming component 4 moves with lifting ring plate 3.
[0023] The materials to be mixed are poured into the mortar mixer 1 and mixed by the mortar mixer 1. During the mixing process, the vibrating defoaming component 4 taps and vibrates the barrel wall of the mortar mixer 1. The vibration is transmitted to allow the air bubbles inside the cement mortar to be discharged along the gaps in the barrel wall or the surface of the mortar. The vibrating defoaming component 4 is moved from bottom to top by the lifting ring plate 3. The air bubbles are most likely to accumulate at the bottom. The vibration transmission efficiency is the highest at the bottom of the mortar mixer 1, which improves the defoaming effect, increases the strength of the cement mortar, and improves the use effect of the cement mortar. There is no need to tap above the cement mortar level to avoid the mortar splashing caused by the vibration of the barrel wall. After the cement mortar is discharged, the material attached to the barrel wall can be cleaned off by tapping and vibration, which improves the cleanliness of the barrel.
[0024] Refer to the instruction manual appendix Figure 1 Instruction manual attached Figure 2 Included with instruction manual Figure 4 The vibration defoaming component 4 includes a movable ring 401, guide grooves 402 at both ends of a lifting ring plate 3, guide slides 403 slidably connected within the guide grooves 402, a bottom end of the movable ring 401 fixedly connected to the surface of the guide slides 403, a right rubber hammer 404 installed on the right side of the inner wall of the movable ring 401, a left rubber hammer 405 installed on the left side of the inner wall of the movable ring 401, a fixed side plate 406 installed on one side of the surface of the lifting ring plate 3, and a guide slide rod 407 installed on one side of the movable ring 401, the guide slide rod 407 penetrating the fixed side plate 404. 6 is slidably connected to the fixed side plate 406. A vibration spring 408 is fitted on the guide slide rod 407. The vibration spring 408 is located between the fixed side plate 406 and the moving ring 401. A drive motor 409 is installed on the other side of the surface of the lifting ring plate 3. An eccentric wheel 410 is connected to the output end of the drive motor 409 through a rotating shaft. Three right rubber hammers 404 and three left rubber hammers 405 are provided and are evenly distributed in a ring on the inner wall of the moving ring 401. The right rubber hammer 404 contacts the side wall of the mortar mixer 1 through the force of the vibration spring 408.
[0025] Under the force of the vibration spring 408, the right rubber hammer 404 contacts the wall of the mortar mixer drum 1. The drive motor 409 starts working, and the output end of the drive motor 409 drives the eccentric wheel 410 to rotate. During the rotation, the eccentric wheel 410 contacts the moving ring 401. The moving ring 401, under the force, drives the guide slide 403 to slide to the right along the guide groove 402. The moving ring 401 drives the left rubber hammer 405 and the right rubber hammer 404 to move to the right. The right rubber hammer 404 moves away from the wall of the mortar mixer drum 1, and the left rubber hammer 405 strikes the wall of the mortar mixer drum 1. The movement of the moving ring 401 to the right drives the guide slide rod 407 to slide along the fixed side plate 406. The moving ring 401... The vibration spring 408 applies pressure to deform and contract, causing the moving ring 401 to slide to the left under the force of the vibration spring 408. The left rubber hammer 405 moves away from the wall of the mortar mixer 1, while the right rubber hammer 404 strikes the wall of the mortar mixer 1. The moving ring 401 moves back and forth left and right through the eccentric wheel 410 and the vibration spring 408. The moving ring 401 drives the left rubber hammer 405 and the right rubber hammer 404 to move back and forth left and right, striking the wall of the mortar mixer 1. The striking causes the wall of the mortar mixer 1 to vibrate. Through the vibration, air bubbles inside the cement mortar are discharged along the gaps in the barrel wall or the surface of the mortar, improving the defoaming effect, increasing the strength of the cement mortar, and improving the performance of the cement mortar.
[0026] Refer to the instruction manual appendix Figure 2 Instruction manual attached Figure 3 Instruction manual attached Figure 4 Included with instruction manual Figure 5A vertical slide bar 5 is fixedly installed on the surface of the fixed base 2. Four vertical slide bars 5 are arranged in a ring and evenly distributed on the surface of the fixed base 2. Four guide sleeves 6 are connected to the surface of the lifting ring plate 3. The guide sleeves 6 are slidably connected to the vertical slide bars 5. A rotary motor 7 is installed on the fixed base 2. A threaded screw 8 is installed at the output end of the rotary motor 7. The threaded screw 8 passes through the lifting ring plate 3. A threaded lifting slider 9 is provided on the threaded screw 8. The lifting slider 9 is fixedly connected to the lifting ring plate 3.
[0027] The rotary motor 7 starts working, and its output drives the threaded screw 8 to rotate. The rotation of the threaded screw 8 drives the lifting slider 9 to lift the lifting ring plate 3. The lifting ring plate 3 drives the guide sleeve 6 to slide along the vertical slide rod 5. The vertical slide rod 5 and the guide sleeve 6 guide the lifting ring plate 3, making it lift vertically and preventing the position of the lifting ring plate 3 from shifting. The lifting ring plate 3 drives the vibration defoaming component 4 to move from bottom to top. The vibration transmission efficiency is highest at the bottom of the mortar mixer 1, which improves the defoaming effect, the strength of the cement mortar, and the performance of the cement mortar. There is no need to knock on the position above the cement mortar level to avoid mortar splashing due to vibration of the barrel wall.
[0028] Refer to the instruction manual appendix Figure 3 Instruction manual attached Figure 4 Included with instruction manual Figure 5 A limiting plate 10 is fixedly connected to the vertical slide bar 5. The limiting plate 10 is located below the lifting ring plate 3. Support columns 11 are installed at the four corners of the bottom surface of the limiting plate 10. The bottom end of the support column 11 is fixedly connected to the fixed base 2.
[0029] The lifting ring plate 3 is limited to its lowest position by the limiting plate 10. The lifting ring plate 3 is supported by the limiting plate 10 and the support column 11, which improves the support strength. When the lifting ring plate 3 is in its lowest position, the staff can stand on the lifting ring plate 3 to observe the mixing situation inside the mortar mixer 1.
[0030] Refer to the instruction manual appendix Figure 3 Instruction manual attached Figure 4 Included with instruction manual Figure 5 The diameter of the fixed base 2 is the same as the outer diameter of the lifting ring plate 3, and the bottom surface of the fixed base 2 is provided with anti-slip texture 12.
[0031] The mortar mixer 1 is supported by the fixed base 2, and the anti-slip texture 12 plays an anti-slip role to prevent the position from moving when it is hit or vibrated.
[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A vibration device for reducing air bubbles in cement mortar, characterized in that, include: Mortar mixer (1); Fixed base (2) is used to support mortar mixer (1); Lifting ring plate (3), the lifting ring plate (3) is sleeved on the mortar mixer (1), and there is a gap between the inner ring of the lifting ring plate (3) and the outer wall of the mortar mixer (1); Vibration defoaming component (4) is used to strike the outer wall of mortar mixer (1). The vibration defoaming component (4) is mounted on lifting ring plate (3) so that the vibration defoaming component (4) moves with the lifting ring plate (3).
2. The vibration device for reducing air bubbles in cement mortar according to claim 1, characterized in that, The vibration defoaming component (4) includes a movable ring (401), and guide grooves (402) are provided at both ends of the lifting ring plate (3). A guide slide (403) is slidably connected in the guide groove (402). The bottom end of the movable ring (401) is fixedly connected to the surface of the guide slide (403). A right rubber hammer (404) is installed on the right side of the inner wall of the movable ring (401), and a left rubber hammer (405) is installed on the left side of the inner wall of the movable ring (401). A fixed side plate (405) is installed on one side of the surface of the lifting ring plate (3). 06), a guide slide rod (407) is installed on one side of the movable ring (401). The guide slide rod (407) passes through the fixed side plate (406) and is slidably connected to the fixed side plate (406). A vibration spring (408) is fitted on the guide slide rod (407). The vibration spring (408) is located between the fixed side plate (406) and the movable ring (401). A drive motor (409) is installed on the other side of the surface of the lifting ring plate (3). An eccentric wheel (410) is connected to the output end of the drive motor (409) through a rotating shaft.
3. The vibration device for reducing air bubbles in cement mortar according to claim 2, characterized in that, The right rubber hammer (404) and the left rubber hammer (405) are each provided in threes and are evenly distributed in a ring on the inner wall of the moving ring (401). The right rubber hammer (404) contacts the side wall of the mortar mixer (1) through the force of the vibration spring (408).
4. The vibration device for reducing air bubbles in cement mortar according to claim 2, characterized in that, A vertical slide bar (5) is fixedly installed on the surface of the fixed base (2). Four vertical slide bars (5) are arranged in a ring and evenly distributed on the surface of the fixed base (2). Four guide sleeves (6) are connected to the surface of the lifting ring plate (3). The guide sleeves (6) are slidably connected to the vertical slide bars (5). A rotary motor (7) is installed on the fixed base (2). A threaded screw (8) is installed at the output end of the rotary motor (7). The threaded screw (8) passes through the lifting ring plate (3). A threaded sliding block (9) is provided on the threaded screw (8). The lifting sliding block (9) is fixedly connected to the lifting ring plate (3).
5. The vibration device for reducing air bubbles in cement mortar according to claim 4, characterized in that, A limiting plate (10) is fixedly connected to the vertical slide bar (5). The limiting plate (10) is located below the lifting ring plate (3). Support columns (11) are installed at the four corners of the bottom surface of the limiting plate (10). The bottom end of the support column (11) is fixedly connected to the fixed base (2).
6. The vibration device for reducing air bubbles in cement mortar according to claim 1, characterized in that, The diameter of the fixed base (2) is the same as the outer diameter of the lifting ring plate (3), and the bottom surface of the fixed base (2) is provided with anti-slip texture (12).
Citation Information
Patent Citations
Cement mixer
CN219748472U