A continuous cutting device for multi-wire cutting of stone

Abstract

The utility model discloses a continuous cutting equipment of stone material multi -line cutting relates to stone cutting technical field, and the continuous cutting equipment of stone material multi -line cutting of this design has the cutting space between first track car and second track car, the upper end of cutting space is equipped with first wiring roller, and the lower end of cutting space is equipped with second wiring roller, one side of first wiring roller is equipped with the first auxiliary wheel of providing diamond wire back -round, one side of second wiring roller is equipped with the second auxiliary wheel of providing diamond wire back -round. Adopt the auxiliary wheel winding design, build two main roller open type single -sided line net structure, replace the space limit of traditional wiring mode, can realize the continuous conveying and accurate cutting of stone in the processing, thereby efficient reach continuous assembly line processing mode, and two main roller structure still greatly reduces the overall size of equipment, significantly reduces the space occupancy cost of production site, saves the precious site resource for enterprise.

Description

Technical Field

[0001] This utility model relates to the field of stone cutting, and in particular to a continuous cutting device for multi-line stone cutting. Background Technology

[0002] Currently, most multi-wire stone cutting machines on the market have a large footprint, which not only increases the space cost of the production workshop but also limits the flexible layout of the production line. Especially when space resources are scarce, this severely restricts the company's capacity expansion and production planning. At the same time, these machines have low cutting efficiency and long processing times per batch, making it difficult to meet the modern stone processing industry's demand for high-capacity, fast-paced production, resulting in extended production cycles and slower market response times. Furthermore, the existing equipment's four-main-roller rectangular wiring method has structural defects. The resulting enclosed square space significantly hinders the loading and unloading of stone, causing a prolonged waiting time for the stone to be precisely positioned after each processing step. This severely restricts the continuous operation of the equipment, leading to a significant decrease in overall production efficiency. Therefore, those skilled in the art have provided a continuous multi-wire stone cutting device to solve the problems mentioned in the background section. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a continuous cutting device for multi-wire cutting of stone, which solves the problems mentioned in the background.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a continuous cutting device for multi-wire cutting of stone, comprising a base; a first track car is provided on one side of the base, and a second track car is provided on the other side of the base, with a cutting space between the first track car and the second track car; a first wire-laying roller is provided at the upper end of the cutting space, and a second wire-laying roller is provided at the lower end of the cutting space, wherein; a first winding roller is provided on one side of the first wire-laying roller, and a second winding roller is also provided on one side of the first wire-laying roller, arranged opposite to the first winding roller, so that the diamond wire on the first winding roller is wired through the first wire-laying roller and the second wire-laying roller, and then wound back onto the second winding roller.

[0005] As a further technical solution of this utility model: a first auxiliary wheel for providing diamond wire rewinding is provided on one side of the first wiring roller, and a second auxiliary wheel for providing diamond wire rewinding is provided on one side of the second wiring roller.

[0006] As a further technical solution of this utility model: a first tension wheel is provided on the outgoing path side of the first winding roller, and a second tension wheel is provided on the return path side of the second winding roller.

[0007] As a further technical solution of this utility model: a tension adjustment component is provided on one side of both the first tension wheel and the second tension wheel. The tension adjustment component includes a fixed frame and a swing frame rotatably mounted on the top of the fixed frame. An electric push rod is provided between the fixed frame and the swing frame, and a self-adjusting structure is also provided on one side of the swing frame.

[0008] As a further technical solution of this utility model: the self-adjusting structure includes a slide rail disposed on one side of the swing frame, a slide table is slidably connected inside the guide rail of the slide rail, and a spring is provided in the sliding direction of the slide table, with a guide rod sleeved inside the spring.

[0009] As a further technical solution of this utility model: the middle part of the slide table is provided with a second support shaft that supports the first tension wheel and the second tension wheel.

[0010] As a further technical solution of this utility model: the middle part of the fixing frame is provided with a first support shaft that supports the first winding roller and the second winding roller.

[0011] As a further technical solution of this utility model: a synchronous belt is provided above the frame of both the first railcar and the second railcar.

[0012] As a further technical solution of this utility model: the base of the substrate is provided with a track adapted to the track wheels of the first track vehicle and the second track vehicle.

[0013] This utility model provides a continuous cutting device for multi-line stone cutting, which has the following advantages compared with the prior art: 1. The continuous multi-wire stone cutting equipment designed in this paper adopts an auxiliary wheel winding design to construct an open single-sided wire mesh structure with two main rollers. This replaces the space limitations of traditional wiring methods, enabling continuous conveying and precise cutting of stone during processing. This achieves a highly efficient continuous production line processing mode. Moreover, the two main roller structure significantly reduces the overall size of the equipment, greatly reducing the space occupation cost of the production site and saving valuable site resources for enterprises. At the same time, based on the first and second railcars as the stone transport carriers, the stone can maintain continuous conveying and cutting operations, improving cutting efficiency.

[0014] 2. The continuous multi-wire stone cutting equipment designed in this paper can flexibly adjust the cutting tension of the diamond wire through the self-adjustment of the tension adjustment component and the electronic control adjustment during the cutting process, so as to meet the tension stability during the diamond wire cutting process. Attached Figure Description

[0015] Figure 1 This is a first wiring diagram of a continuous multi-wire stone cutting device; Figure 2 This is a schematic diagram of the second wiring of a continuous multi-wire cutting device for stone. Figure 3 A schematic diagram of the wiring arrangement of diamond wires in a continuous multi-wire stone cutting device; Figure 4 This is a schematic diagram of the first assembly of a tension adjustment component in a continuous multi-wire stone cutting device. Figure 5 This is a schematic diagram of the second assembly of a tension adjustment component in a continuous multi-wire stone cutting device.

[0016] In the diagram: 1. Base; 2. First track car; 3. Second track car; 4. First winding roller; 5. First tension wheel; 6. Second winding roller; 7. Second tension wheel; 8. First auxiliary wheel; 9. First wiring roller; 10. Diamond wire; 11. Second wiring roller; 12. Second auxiliary wheel; 13. Fixing frame; 14. Swing frame; 15. First support shaft; 16. Second support shaft; 17. Electric push rod; 18. Guide rod; 19. Spring; 20. Slide rail; 21. Slide table. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-5 This utility model provides a technical solution for a continuous multi-line stone cutting device: a continuous multi-line stone cutting device includes a base 1, a first track 2 on one side of the base 1, and a second track 3 on the other side of the base 1. The base 1 has tracks adapted to the track wheels of the first track 2 and the second track 3. By sliding the tracks of the first track 2 and the second track 3, a cutting space is formed between the first track 2 and the second track 3, so that the stone is cut within the cutting space during transportation. Furthermore, a synchronous belt is provided above the frame of both the first track 2 and the second track 3. Utilizing the transmission characteristics of the synchronous belt, the stone is gradually transported from the second track 3 to the first track 2, and the stone is cut during the transportation process.

[0019] As a further embodiment, a first wiring roller 9 is provided at the upper end of the cutting space, and a second wiring roller 11 is provided at the lower end of the cutting space. A first winding roller 4 is provided on one side of the first wiring roller 9, and a second winding roller 6 is also provided on one side of the first wiring roller 9, arranged opposite to the first winding roller 4. The diamond wire 10 on the first winding roller 4 is routed through the first wiring roller 9 and the second wiring roller 11, and then wound back onto the second winding roller 6. A first auxiliary wheel 8 for winding the diamond wire 10 is provided on one side of the first wiring roller 9, and a second auxiliary wheel 8 for winding the diamond wire 10 is provided on one side of the second wiring roller 11. A second auxiliary wheel 12 provides a rewinding mechanism for the diamond wire 10. The first winding roller 4 can act as a wire storage wheel, releasing the diamond wire 10 wound on it onto the first wiring roller 9 and pulling it downwards onto the second wiring roller 11. Then, through the rewinding mechanism of the second auxiliary wheel 12, the diamond wire 10 can be rewound onto the second wiring roller 11 and continue to be released onto the first wiring roller 9. Simultaneously, the rewinding mechanism of the first auxiliary wheel 8 allows the diamond wire 10 to be rewound onto the first wiring roller 9. Following this process, the diamond wire 10 is wired in a multi-wire manner on two sets of wiring rollers (e.g., ...). Figure 3 As shown), after the wiring is completed, the diamond wire 10 is wound onto the second winding roller 6, and the second winding roller 6 is used as a take-up wheel to retrieve the diamond wire 10 in operation.

[0020] It should be noted that the operation of the diamond wire 10 can be controlled by the first wire roller 9 or the second wire roller 11. The wire roller is the core component that supports and drives the movement of the cutting wire. It is usually made of high-strength and high-wear-resistant materials and has precise grooves on its surface to guide the arrangement and direction of the diamond wire 10. Its main function is to drive the cutting wire to move at high speed through its own rotation and to achieve the cutting operation by utilizing the friction between the diamond wire 10 and the stone.

[0021] Furthermore, a first tension wheel 5 is provided on the output path side of the first winding roller 4, and a second tension wheel 7 is provided on the return path side of the second winding roller 6. Tension adjustment components are provided on both the first tension wheel 5 and the second tension wheel 7. The tension adjustment components include a fixed frame 13 and a swing frame 14 rotatably mounted on the top of the fixed frame 13. An electric push rod 17 is provided between the fixed frame 13 and the swing frame 14. During the operation of the diamond wire 10, the swing frame 14 can be pushed to swing relative to the fixed frame 13 by the extension and retraction of the electric push rod 17, so as to adjust the height of the first tension wheel 5 or the second tension wheel 7, so that the diamond wire 10 is tensioned when it rises and relaxed when it falls, so as to electrically control the tension of the diamond wire 10 during operation.

[0022] In addition, a self-adjusting structure is provided on one side of the swing frame 14. The self-adjusting structure includes a slide rail 20 located on one side of the swing frame 14. A slide table 21 is slidably connected inside the guide rail of the slide rail 20. A spring 19 is provided in the sliding direction of the slide table 21. A guide rod 18 is sleeved inside the spring 19. A second support shaft 16 supporting the first tension wheel 5 and the second tension wheel 7 is provided in the middle of the slide table 21. A first support shaft 15 supporting the first winding roller 4 and the second winding roller 6 is provided in the middle of the fixed frame 13. When the diamond wire 10 is pulled from the first tension wheel 5 or the second tension wheel 7, the tension of the diamond wire 10 can act on the slide table 21, causing the slide table 21 to slide along the slide rail 20. While sliding, the elastic force of the spring 19 and the guide rod 18 guides and supports the slide table 21, so that the slide table 21 has an elastic sliding state. When the tension of the diamond wire 10 changes, it can slide elastically to compensate for the tension of the diamond wire 10 during the wiring process.

[0023] The working principle of this utility model is as follows: When cutting stone, the first winding roller 4 can be used as a wire storage wheel to release the diamond wire 10 wound on it onto the first wiring roller 9 and pull it downwards onto the second wiring roller 11. Then, through the rewinding of the second auxiliary roller 12, the diamond wire 10 can be rewinded onto the second wiring roller 11 and continue to be released onto the first wiring roller 9. Simultaneously, through the rewinding of the first auxiliary roller 8, the diamond wire 10 can be rewinded onto the first wiring roller 9. In this manner, the diamond wire 10 is wired on the two sets of wiring rollers in a multi-wire manner. Finally, after the wire is wired, the diamond wire 10 is wound onto the second winding roller 6 and the second winding roller 6 is used as a take-up wheel to retrieve the diamond wire 10 in operation. Then, by utilizing the sliding of the tracks of the first track car 2 and the second track car 3, a cutting space is formed on both sides of the diamond wire 10. Utilizing the synchronous belt transmission characteristics above the frames of the first track car 2 and the second track car 3, the stone is gradually transported along the second track car 3 to the first track car 2. During the transportation process, the stone is cut. This method replaces the space limitations of the traditional four-line roller wiring method, enabling continuous transportation and precise cutting of the stone during processing. At the same time, it significantly reduces the overall size of the equipment, substantially lowers the space occupation cost of the production site, and saves valuable site resources for enterprises.

[0024] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A continuous cutting device for multi-wire stone cutting, characterized in that, Including the substrate (1); A first track vehicle (2) is provided on one side of the base (1), and a second track vehicle (3) is provided on the other side of the base (1). There is a cutting space between the first track vehicle (2) and the second track vehicle (3). The upper end of the cutting space is provided with a first wiring roller (9), and the lower end of the cutting space is provided with a second wiring roller (11), wherein; A first winding roller (4) is provided on one side of the first wiring roller (9), and a second winding roller (6) is also provided on one side of the first wiring roller (9) and arranged opposite to the first winding roller (4), so that the diamond wire (10) on the first winding roller (4) is wound back onto the second winding roller (6) after being wired by the first wiring roller (9) and the second wiring roller (11).

2. The continuous cutting equipment for multi-wire stone cutting according to claim 1, characterized in that, The first wiring roller (9) has a first auxiliary wheel (8) on one side for providing the winding of diamond wire (10), and the second wiring roller (11) has a second auxiliary wheel (12) on one side for providing the winding of diamond wire (10).

3. The continuous cutting equipment for multi-wire stone cutting according to claim 1, characterized in that, The first winding roller (4) has a first tension wheel (5) on the outgoing path side and the second winding roller (6) has a second tension wheel (7) on the return path side.

4. The continuous cutting equipment for multi-wire stone cutting according to claim 3, characterized in that, Tension adjustment components are provided on one side of the first tension wheel (5) and the second tension wheel (7). The tension adjustment components include a fixed frame (13) and a swing frame (14) rotatably mounted on the top of the fixed frame (13). An electric push rod (17) is provided between the fixed frame (13) and the swing frame (14), and a self-adjusting structure is also provided on one side of the swing frame (14).

5. The continuous cutting equipment for multi-wire stone cutting according to claim 4, characterized in that, The self-adjusting structure includes a slide rail (20) located on one side of the swing frame (14). A slide table (21) is slidably connected inside the guide rail of the slide rail (20), and a spring (19) is provided in the sliding direction of the slide table (21). A guide rod (18) is sleeved inside the spring (19).

6. The continuous cutting equipment for multi-wire stone cutting according to claim 5, characterized in that, The middle part of the slide (21) is provided with a second support shaft (16) that supports the first tension wheel (5) and the second tension wheel (7).

7. The continuous cutting equipment for multi-wire stone cutting according to claim 4, characterized in that, The middle part of the fixed frame (13) is provided with a first support shaft (15) that supports the first winding roller (4) and the second winding roller (6).

8. The continuous cutting equipment for multi-wire stone cutting according to claim 1, characterized in that, Both the first railcar (2) and the second railcar (3) have synchronous belts installed above their frames.

9. A continuous cutting device for multi-wire stone cutting according to claim 1, characterized in that, The base (1) is provided with a track adapted to the track wheels of the first track vehicle (2) and the second track vehicle (3).

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