Automatic glass drilling debris removal collector

Abstract

The utility model relates to glass technical field discloses glass drilling debris automatic removal collector, including collecting box, the left side of collecting box is provided with collecting mechanism, the collecting mechanism is used for collecting glass debris, the top of collecting box is provided with cleaning mechanism, the cleaning mechanism is used for dredging the glass debris slag of blockage, the left side of cleaning mechanism is connected with the communicating pipe, the left side of communicating pipe is connected between collecting mechanism and cleaning mechanism, the front side top of collecting box is provided with visual assembly, the front side bottom of collecting box is provided with collecting assembly. In the utility model, the coarse filter screen is arranged in the position -limiting collection head and can intercept large -sized fragments, the fine filter screen no.

Description

Technical Field

[0001] This utility model relates to the field of glass technology, and in particular to an automatic glass drilling debris removal and collection device. Background Technology

[0002] Glass shards are fragments and powdery substances generated during the processing, handling, or breaking of glass. During glass drilling and cutting, mechanical forces break glass into pieces of varying sizes, ranging from tiny dust particles invisible to the naked eye to sharp flakes several centimeters or even larger. These shards are hard and have sharp edges, which can not only scratch the glass surface and affect processing quality, but also cause cuts and punctures to operators. The proper handling and collection of glass shards is crucial for ensuring production safety and improving product quality.

[0003] In the field of glass drilling, traditional methods involve manual cleaning, which not only scratches the glass surface and damages the precision components of the drilling equipment, shortening the equipment's lifespan, but also poses a risk of cuts to operators. Furthermore, cleaning debris is time-consuming and labor-intensive. The emergence of automatic glass drilling debris collectors effectively solves these problems. Utilizing adsorption technology, debris can be promptly removed, preventing it from interfering with drilling accuracy, maintaining the integrity of the glass surface, protecting the equipment from wear, reducing manual cleaning workload, improving processing efficiency and workshop cleanliness, and creating a safe, efficient, and environmentally friendly working environment for glass drilling.

[0004] In the existing background technology of automatic glass drilling debris removal and collection devices, there is a lack of effective multi-stage filtration structure, which makes it impossible to effectively separate debris of different particle sizes. Large fragments directly enter the pipes, causing blockages or even damage. At the same time, for medium-sized fragments, there is a lack of limiting structure to guide them into the collection box in an orderly manner, which can cause blockages due to accumulation, affecting collection efficiency. Furthermore, it is difficult to effectively adsorb and filter glass shards and dust. These fine particles not only pollute the workshop environment, but can also be inhaled by operators, harming their health and reducing the safety and efficiency of glass drilling. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automatic glass drilling debris collector, which aims to improve the existing technology that lacks an effective multi-stage filtration structure, cannot effectively separate debris of different particle sizes, affects collection efficiency, and is difficult to effectively adsorb and filter glass shards and dust, which not only pollute the workshop environment but can also be inhaled by operators, endangering their health and affecting the normal operation of drilling equipment.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic glass drilling debris collector, comprising a collection box, a collection mechanism on the left side of the collection box for collecting glass debris, a cleaning mechanism on the top of the collection box for clearing blocked glass debris, a connecting pipe on the left side of the cleaning mechanism, the connecting pipe connecting the collection mechanism and the cleaning mechanism on the left side, a visualization component on the top front side of the collection box, a collection component on the bottom front side of the collection box, a lighting component on the top of the collection box, a warning component on the bottom left side of the collection box, and a transmission component on the right side of the collection box;

[0007] The collection mechanism includes an adsorption pipe 1, a limiting collection head is fixedly connected to the bottom left side of the adsorption pipe 1, a coarse filter screen is fixedly connected inside the limiting collection head, an adsorption pipe 2 is connected to the bottom of the adsorption pipe 1, the right end of the adsorption pipe 2 is connected to the left side of the collection box, a fine filter screen 1 is fixedly connected to the top inner side of the adsorption pipe 2, and an activated carbon group is fixedly connected to the right inner side of the adsorption pipe 2.

[0008] As a further description of the above technical solution:

[0009] The cleaning mechanism includes a motor, the left side of which is fixedly connected to the right end of the adsorption pipe. A telescopic rod is fixedly connected to the output end of the motor, and a piston head is fixedly connected to the output end of the telescopic rod. Concave blocks are fixedly connected to the outer periphery of the piston head, and multiple rubber sheets are fixedly connected to the opposite sides of the multiple concave blocks.

[0010] As a further description of the above technical solution:

[0011] The visualization component includes a glass plate, which is fixedly connected to the top front side of the collection box. The glass plate is fixedly connected to the four sides of its outer side, and the top front side of the collection box has multiple slots.

[0012] As a further description of the above technical solution:

[0013] The collection component includes a collection box, which is slidably connected to the bottom front side of the collection container. Sliders are fixedly connected to the bottom left and right sides of the collection box. A groove is provided on the bottom front side of the collection box, and sliding grooves are provided on the bottom left and right sides of the groove.

[0014] As a further description of the above technical solution:

[0015] The lighting assembly includes a mounting plate, which is externally fixedly connected to the top inner side of the collection box. The bottom of the mounting plate has a mounting groove, and a light strip is fixedly connected inside the mounting groove.

[0016] As a further description of the above technical solution:

[0017] The warning component includes a pressure gauge, the right side of which is fixedly connected to the bottom left side of the collection box. Two battery blocks are fixedly connected to the front end of the bottom left side of the collection box, and power indicator lights are fixedly connected to the left side of the two battery blocks.

[0018] As a further description of the above technical solution:

[0019] The transmission assembly includes a vacuum pump, the output end of which is fixedly connected to the right side of the collection box. A ventilation pipe is connected to the right side of the collection box, the right end of which is connected to the output end of the vacuum pump. A fine filter screen is fixedly connected to the left inner side of the ventilation pipe.

[0020] As a further description of the above technical solution:

[0021] A support plate is fixedly connected to the bottom of the motor. A circular groove is opened inside the support plate. Two rubber seats are fixedly connected to the front and rear sides of the bottom of the support plate. A retaining ring is fixedly connected to the outside of the activated carbon group. The right end of the second adsorption pipe is connected to the second ventilation duct.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the coarse filter screen set inside the limiting collection head can intercept large fragments at the first time and prevent them from entering the pipeline. The fine filter screen inside the second adsorption pipeline can perform secondary filtration and limiting of moderate fragments to prevent blockage caused by accumulation. The activated carbon group can fully adsorb glass shards and dust, purify the air, and ensure effective prevention of pipeline blockage and damage, reduce the threat of glass dust to workers' health, and improve the safety and efficiency of glass drilling processing.

[0024] 2. In this utility model, the motor drives the telescopic rod to move the piston head back and forth in the adsorption pipe. The concave blocks around the piston head and the rubber sheet rotate during the movement, closely adhering to the inner wall of the pipe, effectively scraping away the glass fragments adsorbed on the pipe wall, ensuring that the accumulated fragments are removed in time, avoiding the risk of blockage, ensuring the adsorption pipe is unobstructed, maintaining the collector's continuous and stable operation, reducing the frequency of manual cleaning, and improving the efficiency of glass drilling debris collection and the service life of the equipment. Attached Figure Description

[0025] Figure 1 This is a perspective view of the automatic glass drilling debris removal and collection device proposed in this utility model;

[0026] Figure 2 This is a front view of the automatic glass drilling debris removal and collection device proposed in this utility model;

[0027] Figure 3 This is an exploded view of the collection box of the automatic glass drilling debris removal and collection device proposed in this utility model;

[0028] Figure 4 This is an exploded view of the piston head of the automatic glass drilling debris removal and collection device proposed in this utility model;

[0029] Figure 5 This is an exploded view of the transmission assembly of the automatic glass drilling debris removal and collection device proposed in this utility model;

[0030] Figure 6 This is an exploded view of the adsorption pipe of the automatic glass drilling debris removal and collection device proposed in this utility model.

[0031] Legend:

[0032] 1. Collection box; 2. Collection mechanism; 201. Adsorption pipe one; 202. Limiting collection head; 203. Coarse filter screen; 204. Adsorption pipe two; 205. Fine filter screen one; 206. Activated carbon group; 3. Cleaning mechanism; 301. Motor; 302. Telescopic rod; 303. Piston head; 304. Concave block; 305. Rubber sheet; 4. Sliding block; 5. Slide groove; 6. Groove; 7. Slot; 8. Locking block; 9. Mounting plate; 10. Mounting slot; 11. Battery block; 12. Power indicator light; 13. Circular groove; 14. Support plate; 15. Rubber seat; 16. Snap ring; 17. Ventilation duct two; 18. Light strip; 19. Pressure gauge; 20. Glass plate; 21. Collection box; 22. Vacuum pump; 23. Ventilation pipe; 24. Fine filter screen two; 25. Connecting pipe. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figure 1 , Figure 2 and Figure 6This utility model provides an embodiment of an automatic glass drilling debris collector, comprising a collection box 1, collection mechanisms 2 on the left and right sides of the collection box 1 for collecting glass debris, a cleaning mechanism 3 on the top of the collection box 1 for clearing blocked glass debris, a connecting pipe 25 on the left side of the cleaning mechanism 3, the left side of the connecting pipe connecting the collection mechanism and the cleaning mechanism, a visualization component on the top front side of the collection box 1 for observing the debris collection situation, a collection component on the bottom front side of the collection box 1 for collecting and holding debris, a lighting component on the top of the collection box 1 for providing illumination in dark environments for easy and intuitive observation of debris collection, a warning component on the bottom left side of the collection box 1 for sensing the weight of collected debris and triggering an alarm when the weight reaches a preset value, and a transmission component on the right side of the collection box 1 for generating suction force to adsorb debris.

[0035] The collection mechanism 2 includes an adsorption pipe 1 201. A limiting collection head 202 is fixedly connected to the bottom left side of the adsorption pipe 1 201. A coarse filter 203 is fixedly connected inside the limiting collection head 202. The coarse filter 203 is set inside the limiting collection head 202 to intercept large fragments in the first instance and prevent them from entering the pipe. The bottom of the air purification adsorption pipe 1 201 is connected to an adsorption pipe 204. The right end of the adsorption pipe 204 is connected to the left side of the collection box 1. A fine filter 205 is fixedly connected to the top inner side of the adsorption pipe 204. The fine filter 205 inside the adsorption pipe 204 can perform secondary filtration and limiting of moderate fragments to prevent blockage caused by accumulation. An activated carbon group 206 is fixedly connected to the right inner side of the adsorption pipe 204. The activated carbon group 206 can fully adsorb glass shards and dust.

[0036] Specifically, adsorption pipe 201 serves as the main transport component. A limiting collection head 202, fixedly connected to the bottom left side, limits the adsorption of small particles. The internal coarse filter 203, with its large pore size and robust structure, quickly intercepts large particles before they enter the collection system, effectively preventing them from entering the pipe and causing blockages. It also reduces the impact and wear of large particles on subsequent filter components, ensuring stable operation of the entire collection system. Adsorption pipe 204, connected to the bottom of adsorption pipe 201, further refines the collection process. The fine filter 205 on the top inner side, with its dense mesh design, filters particles that have initially passed through the coarse filter 203. The remaining moderate-sized fragments after filtration undergo a second, precise filtration and limiting process. This not only prevents the fragments from flowing freely but also guides them in an orderly manner, preventing their accumulation within the pipes and ensuring that the fragments can smoothly enter the collection box 1 sequentially. Meanwhile, the activated carbon group 206 on the right side of the inner side of the adsorption pipe 204 can fully adsorb the tiny fragments and dust generated during glass processing, effectively purifying the air, reducing the dust concentration in the workshop, and minimizing the health threat of glass dust to operators. At the same time, it prevents glass dust from entering the precision equipment 22, ensuring stable equipment performance, extending equipment lifespan, and comprehensively improving the overall effect of fragment collection and environmental purification during glass drilling.

[0037] Reference Figure 1 , Figure 2 and Figure 4 The cleaning mechanism 3 includes a motor 301. The left side of the motor 301 is fixedly connected to the right end of the adsorption pipe 201. The output end of the motor 301 is fixedly connected to a telescopic rod 302. The output end of the telescopic rod 302 is fixedly connected to a piston head 303. The motor 301 drives the telescopic rod 302 to drive the piston head 303 to reciprocate within the adsorption pipe 201. Concave blocks 304 are fixedly connected to the outer periphery of the piston head 303. Multiple rubber sheets 305 are fixedly connected to the opposite side of the multiple concave blocks 304.

[0038] Specifically, the motor 301 is fixed to the right end of the adsorption pipe 201 to stably output power. The telescopic rod 302 connected to the output end can adjust the length, driving the piston head 303 to reciprocate within the adsorption pipe 201. When the piston head 303 moves within the pipe, the concave block 304 can change the force angle of the rubber sheet 305, so that the rubber sheet 305 can generate a certain torsional force when it contacts the inner wall of the pipe, thereby achieving rotational cleaning. The rubber sheet 305 is flexible and has strong friction, which can closely adhere to the inner wall of the pipe. Whether it is small glass shards attached to the pipe wall or dust adsorbed by electrostatics, it can be effectively scraped off, achieving all-round cleaning of the inner wall of the adsorption pipe, avoiding debris accumulation and blockage, ensuring the efficient operation of the automatic glass drilling debris collector, reducing the frequency and cost of manual maintenance, and improving the continuity and stability of equipment use.

[0039] Reference Figure 1 and Figure 3 The visualization component includes a glass plate 20, which is fixedly connected to the top front side of the collection box 1. A locking block 8 is fixedly connected to the outer perimeter of the glass plate 20. Multiple slots 7 are provided on the top front side of the collection box 1. The collection component includes a collection box 21, which is slidably connected to the bottom front side of the collection box 1. A slider 4 is fixedly connected to the left and right sides of the bottom of the collection box 21. A groove 6 is provided on the bottom front side of the collection box 1. Slide grooves 5 are provided on the left and right sides of the bottom of the groove 6. The collection box 21 moves by sliding the slider 4 within the slide grooves 5. The lighting component includes a mounting plate 9, which is fixedly connected to the top inner side of the collection box 1. A mounting groove 10 is provided on the bottom of the mounting plate 9. A light strip 18 is fixedly connected inside the mounting groove 10.

[0040] Specifically, the glass plate 20 in the visualization component is embedded in the top front side of the collection box 1, with the surrounding blocks 8 and slots 7 tightly fitted. This not only ensures the glass plate 20 is securely installed but also facilitates disassembly and cleaning. Operators can visually observe the debris accumulation inside the collection box 1 through the transparent glass plate 20, promptly determining whether cleaning is necessary and effectively preventing debris overflow. The bottom slider 4 of the collection box 21 of the collection component precisely matches the sliding groove 5 in the groove 6 of the collection box 1, allowing the collection box 21 to be pulled out and moved. This makes it easy for workers to quickly remove a full collection box 21 for emptying. Installation and resetting are also very convenient, greatly improving the efficiency of debris cleaning. The light strip 18 of the lighting component is hidden in the mounting groove 10 of the mounting plate 9. The mounting plate 9 is securely connected to the top inner side of the collection box 1. The light strip 18 provides uniform and soft lighting, clearly illuminating the inside of the collection box 1 even in poor lighting conditions. Combined with the visualization component, this allows operators to observe the collection situation more clearly and also facilitates the operation of the collection component, ensuring that the entire glass drilling debris collection process is efficient and orderly.

[0041] Reference Figure 3 , Figure 4 , Figure 5 and Figure 6The warning component includes a pressure gauge 19, the right side of which is fixedly connected to the bottom left side of the collection box 1. Two battery blocks 11 are fixedly connected to the front end of the bottom left side of the collection box 1, and a power indicator light 12 is fixedly connected to the left side of the two battery blocks 11. The power indicator light 12 can be lit in time by a preset pressure value to remind the worker to empty the box when the debris is overflowing. The transmission component includes a vacuum pump 22, the output end of which is fixedly connected to the right side of the collection box 1. A ventilation pipe 23 is connected to the right side of the collection box 1. The right end of the ventilation pipe 23 is connected to the output end of the vacuum pump 22. A fine filter screen 24 is fixedly connected to the left inner side of the ventilation pipe 23 to prevent debris from entering the motor 301. A support plate 14 is fixedly connected to the bottom of the motor 301. A circular groove 13 is opened inside the support plate 14. Two rubber seats 15 are fixedly connected to the front and rear sides of the bottom of the support plate 14. A retaining ring 16 is fixedly connected to the outside of the activated carbon group 206 to make the activated carbon group 206 firmly locked. The right end of the adsorption pipe 204 is connected to the ventilation duct 27.

[0042] Specifically, the pressure gauge 19 in the warning component is installed at the bottom left side of the collection box 1 to monitor the pressure changes inside the box in real time. When debris gradually accumulates inside the collection box 1 and the pressure reaches the preset value, the pressure gauge 19 triggers the linkage mechanism, causing the connected power indicator light 12 to light up. This provides a clear and conspicuous reminder to workers to empty the debris in time, avoiding a decrease in collection efficiency or equipment failure due to debris overflow. The battery block 11 provides a stable power supply to the indicator light, ensuring the continuous and reliable warning function. In the transmission component, the vacuum pump 22 is connected to the collection box 1 through the ventilation pipe 23, forming a stable adsorption airflow. The fine filter screen 24 inside the duct 23 can effectively intercept fine debris, preventing it from entering the vacuum pump 22, avoiding damage to the motor 301, and extending the service life of the equipment. The combination of the support plate 14 and the rubber seat 15 under the motor 301 not only provides stable support for the motor 301, but also reduces the vibration and noise of the motor 301 during operation through the buffering effect of the rubber seat 15. The retaining ring 16 on the outside of the activated carbon group 206 ensures a firm installation and continuous and efficient adsorption of dust. Together with the ventilation duct 17, it makes the airflow of the entire collection system smooth, realizing the stable operation of debris collection and purification.

[0043] Working principle: When the equipment is working, the vacuum pump 22 starts and generates strong suction, forming a negative pressure airflow in adsorption pipe 1 201 and adsorption pipe 2 204. Debris generated from the glass drilling is moved towards the limiting collection head 202 under the action of the airflow. The limiting collection head 202 initially constrains the movement direction of the debris. The internal coarse filter 203, with its large pore size and stable structure, intercepts larger plate-shaped fragments, preventing them from entering the pipes and causing blockage. The debris that has passed through the coarse filter enters adsorption pipe 2 204 with the airflow, and the fine filter 203 at the top inner side... 5. With its fine mesh, the system prevents fragments from flowing freely and guides them to move in an orderly manner, preventing them from accumulating and clogging in the pipes. This ensures that the fragments enter the collection box 1 smoothly and sequentially. The powerful adsorption capacity of the activated carbon group 206 on the right side of the inner side of the adsorption pipe 204 fully adsorbs the tiny glass fragments and dust remaining in the airflow, reducing the dust concentration in the workshop, protecting the health of the operators, and preventing glass dust from entering the vacuum pump 22. This maintains the stability of the equipment performance, extends the service life of the equipment, and achieves the dual goals of fragment collection and environmental purification during the glass drilling process.

[0044] Furthermore, when the cleaning mechanism 3 is running, the motor 301 is fixed to the right end of the adsorption pipe 201 and drives the connected telescopic rod 302. The telescopic rod 302 flexibly adjusts its length according to the internal space of the pipe, causing the piston head 303 to reciprocate linearly within the adsorption pipe 201. When the piston head 303 moves, the concave blocks 304 on the outer periphery firmly engage the force direction of the rubber sheet 305, causing the rubber sheet 305 to generate a torsional force upon contact with the inner wall of the pipe, achieving a compound motion of moving and rotating simultaneously. The rubber sheet 305 closely adheres to the curved surface and corners of the inner wall of the pipe and has strong friction, effectively peeling off small glass shards and dust particles adsorbed by electrostatics from the pipe wall, promptly removing residual debris that can easily cause blockages, and ensuring unobstructed airflow for adsorption.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic glass drilling debris removal and collection device, comprising a collection box (1), characterized in that: A collection mechanism (2) is provided on the left side of the collection box (1), which is used to collect glass shards. A cleaning mechanism (3) is provided on the top of the collection box (1), which is used to clear the blockage of glass shards. A connecting pipe (25) is connected to the left side of the cleaning mechanism (3), and the left side of the connecting pipe (25) is connected between the collection mechanism (2) and the cleaning mechanism (3). A visualization component is provided on the top front side of the collection box (1), a collection component is provided on the bottom front side of the collection box (1), a lighting component is provided on the top of the collection box (1), a warning component is provided on the bottom left side of the collection box (1), and a transmission component is provided on the right side of the collection box (1). The collection mechanism (2) includes an adsorption pipe one (201), a limiting collection head (202) is fixedly connected to the bottom left side of the adsorption pipe one (201), a coarse filter screen (203) is fixedly connected inside the limiting collection head (202), an adsorption pipe two (204) is connected to the bottom of the adsorption pipe one (201), the right end of the adsorption pipe two (204) is connected to the left side of the collection box (1), a fine filter screen one (205) is fixedly connected to the top inner side of the adsorption pipe two (204), and an activated carbon group (206) is fixedly connected to the right inner side of the adsorption pipe two (204).

2. The automatic glass drilling debris removal and collection device according to claim 1, characterized in that: The cleaning mechanism (3) includes a motor (301), the left side of which is fixedly connected to the right end of the adsorption pipe (201), the output end of which is fixedly connected to a telescopic rod (302), the output end of which is fixedly connected to a piston head (303), and the piston head (303) is fixedly connected to a concave block (304) around its outer periphery. Multiple rubber sheets (305) are fixedly connected to the opposite sides of the multiple concave blocks (304).

3. The automatic glass drilling debris removal and collection device according to claim 1, characterized in that: The visualization component includes a glass plate (20), which is fixedly connected to the top front side of the collection box (1). The glass plate (20) is fixedly connected to the four sides of the outer side of the glass plate (20), and multiple slots (7) are provided on the top front side of the collection box (1).

4. The automatic glass drilling debris collector according to claim 1, characterized in that: The collection assembly includes a collection box (21), which is slidably connected to the bottom front side of the collection box (1). Slider (4) is fixedly connected to the bottom left and right sides of the collection box (21). A groove (6) is provided at the bottom front side of the collection box (1), and a sliding groove (5) is provided on the bottom left and right sides of the groove (6).

5. The automatic glass drilling debris removal and collection device according to claim 1, characterized in that: The lighting assembly includes a mounting plate (9), which is externally fixedly connected to the top of the inner side of the collection box (1). The bottom of the mounting plate (9) is provided with a mounting groove (10), and a light strip (18) is fixedly connected inside the mounting groove (10).

6. The automatic glass drilling debris collector according to claim 1, characterized in that: The warning component includes a pressure gauge (19), the right side of which is fixedly connected to the bottom left side of the collection box (1). Two battery blocks (11) are fixedly connected to the front end of the bottom left side of the collection box (1), and power indicator lights (12) are fixedly connected to the left side of the two battery blocks (11).

7. The automatic glass drilling debris removal and collection device according to claim 1, characterized in that: The transmission assembly includes a vacuum pump (22), the output end of which is fixedly connected to the right side of the collection box (1). A ventilation pipe (23) is connected to the right side of the collection box (1). The right end of the ventilation pipe (23) is connected to the output end of the vacuum pump (22). A fine filter screen (24) is fixedly connected to the left inner side of the ventilation pipe (23).

8. The automatic glass drilling debris collector according to claim 2, characterized in that: The bottom of the motor (301) is fixedly connected to a support plate (14), and the inside of the support plate (14) is provided with a circular groove (13). Two rubber seats (15) are fixedly connected to the front and rear sides of the bottom of the support plate (14). A retaining ring (16) is fixedly connected to the outside of the activated carbon group (206). The right end of the adsorption pipe second (204) is connected to a ventilation duct second (17).

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