A new heating and heat-preserving device for producing high polymer materials
Patent Information
- Application Number
- CN202521927156.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0003]目前市场上出现的一些新型高分子材料生产过程中所使用的加热保温装置,在其对高分子材料进行加热操作时,普遍存在一个显著问题:由于热量的分布不均,大部分热量往往集中在加热装置的底部区域或者装置的侧壁部分
Smart Images

Figure CN224659808U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polymer material production technology, specifically a novel heating and heat preservation device for polymer material production. Background Technology
[0002] Polymer materials, as an important category of materials, can be subdivided into two main categories: natural polymer materials and artificially synthesized polymer materials. Among these two categories, artificially synthesized polymer materials are particularly noteworthy, mainly including plastics, synthetic rubber, and synthetic fibers. Plastics, in particular, due to their unique physical and chemical properties, have an extremely wide range of applications in modern society, covering almost every aspect of life. To meet the specific needs of different fields and scenarios, researchers have invested considerable effort and resources in a series of modification operations on various types of plastics. These modifications aim to improve the performance of plastics, making them more suitable for specific applications. An indispensable and crucial step in this process is the use of specialized heating and insulation devices. These devices can precisely control the temperature, ensuring that the plastic reaches the ideal chemical reaction conditions during the modification process, thereby ultimately obtaining modified plastic products with superior performance.
[0003] Currently available heating and insulation devices used in the production of novel polymer materials generally suffer from a significant problem: uneven heat distribution, with most heat concentrated at the bottom or side walls of the device. This uneven heat distribution easily leads to excessively high temperatures in some areas while other parts remain underheated, resulting in uneven heating of the entire material. This uneven heating not only directly affects the heating effect of the polymer material, making it difficult to guarantee its performance and quality, but also, due to the lack of effective heat control and management, the generated heat often leaks into the environment, causing significant energy waste. This not only reduces heating efficiency but also increases energy consumption, negatively impacting production costs and the environment. Therefore, this invention provides a novel heating and insulation device for polymer material production to solve the aforementioned problems. Utility Model Content
[0004] The purpose of this invention is to provide a novel heating and heat preservation device for the production of polymer materials, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A novel heating and insulation device for polymer material production includes a base, with fixed supports fixedly installed on both sides of the top surface of the base. A heating tank is fixedly installed between the two fixed supports. A stirring tube is rotatably installed inside the heating tank. A drive assembly for driving the stirring tube to rotate is provided on the top surface of the base. A water storage chamber is opened inside the base. A heating plate is fixedly installed at the bottom of the inner side of the water storage chamber. A liquid delivery assembly for inputting hot water from the water storage chamber into the stirring tube is provided inside the water storage chamber. An insulation chamber is opened inside the side wall of the heating tank. The insulation chamber is filled with rock wool. A heating tube is arranged around the inside of the side wall of the heating tank.
[0006] As a further embodiment of this utility model, a feed pipe is fixedly installed on the top surface of the heating tank, and a discharge pipe is fixedly installed on the bottom surface of the heating tank.
[0007] As a further embodiment of this utility model, a connecting rod is fixedly installed on the surface of the stirring tube, and a scraper is fixedly installed on the surface of the connecting rod.
[0008] As a further embodiment of this utility model, the driving assembly includes a driving motor fixedly installed on the top surface of the base, a rotating shaft fixedly installed at the output end of the driving motor, a first bevel gear fixedly installed at one end of the rotating shaft, and a second bevel gear fixedly installed on the surface of the stirring tube, wherein the first bevel gear and the second bevel gear are meshed.
[0009] As a further embodiment of this utility model, the infusion assembly includes a pump body fixedly installed inside the base, a connecting pipe fixedly installed at the output end of the pump body, the top end of the connecting pipe penetrating the base and rotatably connected to the stirring pipe, and a circulation pipe fixedly installed on the surface of the base, the top end of the circulation pipe being rotatably connected to the stirring pipe.
[0010] As a further embodiment of this utility model, an inlet pipe is fixedly installed on the top surface of the base, and a drain pipe is fixedly installed on the surface of the base.
[0011] As a further embodiment of this invention, a pressure relief valve is fixedly installed on the top surface of the heating tank, and a temperature sensor is fixedly installed on the top surface inside the heating tank.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. When this utility model is used, the infusion device allows high-temperature liquid to enter the interior of the stirring tube. At the same time, the drive assembly allows the first bevel gear and the second bevel gear to mesh and drive, causing the stirring tube containing the high-temperature liquid to rotate, which stirs and heats the polymer material inside the heating tank, making the polymer material inside the tank more evenly heated.
[0013] 2. When this utility model is used, the heating tube is arranged around the side wall of the heating tank, which can heat the polymer material near the side wall of the heating tank. The heat preservation cavity can improve the heat preservation effect of the heating tank and reduce the loss of temperature. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of a heating and insulation device for the production of a new type of polymer material.
[0015] Figure 2 This is a front sectional view of the overall structure of a heating and insulation device for the production of a new type of polymer material.
[0016] Figure 3 This is a side sectional view of the overall structure of a heating and insulation device for the production of a new type of polymer material.
[0017] Figure 4 This is a cross-sectional view of the heating tank in a heating and insulation device for the production of a new type of polymer material.
[0018] Figure 5 This is a schematic diagram of the stirring tube in a heating and insulation device for the production of a new type of polymer material.
[0019] In the diagram: 1. Base; 2. Fixed bracket; 3. Heating tank; 4. Feed pipe; 5. Discharge pipe; 6. Stirring pipe; 7. Connecting rod; 8. Scraper; 9. Drive motor; 10. Rotating shaft; 11. First bevel gear; 12. Second bevel gear; 13. Water storage chamber; 14. Heating plate; 15. Pump body; 16. Connecting pipe; 17. Liquid inlet pipe; 18. Liquid outlet pipe; 19. Pressure relief valve; 20. Temperature sensor; 21. Circulation pipe; 22. Insulation chamber; 23. Rock wool; 24. Heating pipe; 25. Controller. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-5In this embodiment of the invention, a novel heating and heat preservation device for polymer material production includes a base 1. Fixed supports 2 are fixedly installed on both sides of the top surface of the base 1. A heating tank 3 is fixedly installed between the two fixed supports 2. A feed pipe 4 is fixedly installed on the top surface of the heating tank 3, and a discharge pipe 5 is fixedly installed on the bottom surface of the heating tank 3. A stirring tube 6 is rotatably installed inside the heating tank 3. A connecting rod 7 is fixedly installed on the surface of the stirring tube 6, and a scraper 8 is fixedly installed on the surface of the connecting rod 7. Two sets of both the connecting rod 7 and the scraper 8 are provided. The scraper 8 is fitted against the inner wall of the heating tank 3. Through the arrangement of the scraper 8, the stirring tube... When the stirring tube 6 is rotated, the scraper 8 will follow the rotation of the stirring tube 6, which can scrape off the polymer material attached to the inner wall of the heating tank 3. The top surface of the base 1 is provided with a drive assembly for driving the stirring tube 6 to rotate. The base 1 has a water storage chamber 13 inside. A heating plate 14 is fixedly installed at the bottom of the inner side of the water storage chamber 13. Two sets of heating plates 14 are provided. The water storage chamber 13 is provided with a liquid delivery assembly for inputting hot water in the water storage chamber 13 into the stirring tube 6. The side wall of the heating tank 3 has a heat preservation chamber 22 inside. The heat preservation chamber 22 is filled with rock wool 23. The side wall of the heating tank 3 is surrounded by heating tubes 24.
[0022] like Figure 2 As shown, since most current methods of heating new materials only heat the inner wall of the heating tank 3, the polymer material located in the center of the heating tank 3 is difficult to heat and needs to be stirred. The driving component includes a drive motor 9 fixedly installed on the top surface of the base 1. A rotating shaft 10 is fixedly installed at the output end of the drive motor 9. A first bevel gear 11 is fixedly installed at one end of the rotating shaft 10. A second bevel gear 12 is fixedly installed on the surface of the stirring tube 6. The first bevel gear 11 and the second bevel gear 12 are meshed. This device drives the first bevel gear 11 to rotate by rotating the output end of the drive motor 9. Under the transmission meshing action of the first bevel gear 11 and the second bevel gear 12, the second bevel gear 12 rotates, which in turn drives the stirring tube 6 to rotate, thus stirring the polymer material inside and making the polymer material inside the heating tank 3 more evenly heated.
[0023] like Figure 2 and Figure 3As shown, in order to make the polymer material inside the heating tank 3 more evenly heated, the infusion assembly includes a pump body 15 fixedly installed inside the base 1. A connecting pipe 16 is fixedly installed at the output end of the pump body 15. The top end of the connecting pipe 16 passes through the base 1 and is rotatably connected to the stirring pipe 6. A circulation pipe 21 is also fixedly installed on the surface of the base 1. The top end of the circulation pipe 21 is rotatably connected to the stirring pipe 6. Hot water in the water storage chamber 13 is drawn into the stirring pipe 6 through the pump body 15. The stirring pipe 6 is located inside the heating tank 3, so that the heat in the hot water can be transferred to the polymer material, thereby improving the heating effect. At the same time, the stirring pipe 6 can be continuously rotated under the drive of the drive assembly, so that the stirring pipe 6 can come into contact with more polymer material, thereby making it more evenly heated.
[0024] A liquid inlet pipe 17 is fixedly installed on the top surface of the base 1, and a liquid drain pipe 18 is fixedly installed on the surface of the base 1. The liquid inlet pipe 17 facilitates the addition of water to the water storage chamber 13, and the liquid drain pipe 18 facilitates the drainage of water from the water storage chamber 13, making it easy to replace the internal water source. A pressure relief valve 19 is fixedly installed on the top surface of the heating tank 3, and a temperature sensor 20 is fixedly installed on the top surface inside the heating tank 3. The pressure relief valve 19 can relieve pressure in the heating tank 3 to prevent excessive internal pressure during the heating of the polymer material. The temperature sensor 20 can monitor the internal temperature of the heating tank 3 in real time.
[0025] A controller 25 is fixedly mounted on the surface of the fixed bracket 2. The controller 25 is equipped with a display screen and control buttons.
[0026] The working principle of this utility model is as follows: During use, the sealing cap on the inlet pipe 17 is opened, and water is added to the water storage chamber 13. Simultaneously, the heating plate 14 inside the water storage chamber 13 is activated to heat the water. Then, the operator adds the new polymer material to be heated into the heating tank 3 through the feed pipe 4. The pump body 15 is activated, drawing the hot water from the water storage chamber 13 into the connecting pipe 16, which then enters the stirring pipe 6. The stirring pipe 6 then enters the heating tank 3 to heat the polymer material inside. Simultaneously, the drive motor 9 is activated, rotating the output end of the drive motor 9, which in turn rotates the rotating shaft 10, thereby rotating the first bevel gear 11. The first bevel gear 11 meshes with the second bevel gear 12, causing the second bevel gear 12 to rotate, thus... The rotating stirring tube 6 agitates the polymer material inside the heating tank 3, allowing it to come into contact with more polymer material and resulting in more uniform heating. After the hot water heats the polymer material inside the stirring tube 6, it flows into the circulation pipe 21 and then re-enters the water storage chamber 13, where it is reheated by the heating plate 14. This allows for recycling and reduces water waste. Simultaneously, while the stirring tube 6 is used to agitate and heat the polymer material, the heating tubes 24, which surround the side wall of the heating tank 3, are activated to heat the polymer material near the inner wall of the heating tank 3. By filling the insulation chamber 22 with rock wool 23, which has excellent insulation properties, the overall insulation of the heating tank 3 is improved, reducing heat loss.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A novel heating and heat preservation device for polymer material production, comprising a base (1), characterized in that, Fixed brackets (2) are fixedly installed on both sides of the top surface of the base (1). A heating tank (3) is fixedly installed between the two fixed brackets (2). A stirring tube (6) is rotatably installed inside the heating tank (3). A driving component for driving the stirring tube (6) to rotate is provided on the top surface of the base (1). A water storage chamber (13) is opened inside the base (1). A heating plate (14) is fixedly installed at the bottom of the inner side of the water storage chamber (13). A delivery component for inputting hot water in the water storage chamber (13) into the stirring tube (6) is provided inside the water storage chamber (13). A heat preservation chamber (22) is opened inside the side wall of the heating tank (3). Rock wool (23) is filled inside the heat preservation chamber (22). A heating tube (24) is arranged around the inside of the side wall of the heating tank (3).
2. The novel heating and heat preservation device for polymer material production according to claim 1, characterized in that, The top surface of the heating tank (3) is fixedly equipped with a feed pipe (4), and the bottom surface of the heating tank (3) is fixedly equipped with a discharge pipe (5).
3. The novel heating and heat preservation device for polymer material production according to claim 1, characterized in that, A connecting rod (7) is fixedly installed on the surface of the stirring tube (6), and a scraper (8) is fixedly installed on the surface of the connecting rod (7).
4. The novel heating and heat preservation device for polymer material production according to claim 1, characterized in that, The drive assembly includes a drive motor (9) fixedly installed on the top surface of the base (1). A rotating shaft (10) is fixedly installed at the output end of the drive motor (9). A first bevel gear (11) is fixedly installed at one end of the rotating shaft (10). A second bevel gear (12) is fixedly installed on the surface of the stirring tube (6). The first bevel gear (11) and the second bevel gear (12) are meshed.
5. A novel heating and heat preservation device for polymer material production according to claim 1, characterized in that, The infusion assembly includes a pump body (15) fixedly installed inside the base (1). A connecting pipe (16) is fixedly installed at the output end of the pump body (15). The top end of the connecting pipe (16) passes through the base (1) and is rotatably connected to the stirring pipe (6). A circulation pipe (21) is also fixedly installed on the surface of the base (1). The top end of the circulation pipe (21) is rotatably connected to the stirring pipe (6).
6. The novel heating and heat preservation device for polymer material production according to claim 1, characterized in that, The top surface of the base (1) is fixedly installed with an inlet pipe (17), and the surface of the base (1) is fixedly installed with a drain pipe (18).
7. A novel heating and heat preservation device for polymer material production according to claim 1, characterized in that, A pressure relief valve (19) is fixedly installed on the top surface of the heating tank (3), and a temperature sensor (20) is fixedly installed on the top surface inside the heating tank (3).