Preparation device of nitrile rubber cold-resistant sealing ring
Patent Information
- Application Number
- CN202521860843.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0003]其中硫化是必不可少的一道工序,而传统的硫化过程基本都是通过将原料放置在硫化模具处,然后进行硫化,最后再进行卸料后才能够对下一批密封圈进行硫化,而这一卸料过程随着多次卸料而会占用部分时间,而间接拖慢制备效率
1.通过设置轮换结构利用可转动的转块带动下模具能够实现硫化、卸料以及放置原料的同步完成,相较于传统的硫化制备方式,本方案显然具有更加高效的制备效率。
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Figure CN224659880U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of nitrile rubber sealing ring preparation, specifically, it relates to a device for preparing nitrile rubber cold-resistant sealing rings. Background Technology
[0002] The equipment for preparing nitrile rubber cold-resistant sealing rings refers to a combination of equipment used in the production process to complete key steps such as raw material processing, mixing, molding, vulcanization, and post-processing.
[0003] Vulcanization is an essential step in the process. Traditional vulcanization involves placing the raw material in a vulcanization mold, vulcanizing it, and then unloading it before the next batch of seals can be vulcanized. This unloading process takes up time with multiple unloading operations, indirectly slowing down the production efficiency.
[0004] In view of this, this utility model is proposed. Utility Model Content
[0005] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows: An apparatus for preparing nitrile rubber cold-resistant sealing rings, comprising: The substrate is a triangular plate with a servo motor mounted on the bottom and a lower mold on the top. The rotating structure is located on the top of the substrate to adjust the position of the lower mold. The rotating structure includes a rotating block, a fixed frame, a rotating component, and a pin. The rotating block is rotatably connected to the top center of the substrate. The fixed frame is fixedly connected to the outer wall of the rotating block. The rotating component is rotatably connected between each set of symmetrical fixed frames. The pin is symmetrically fixedly connected to both sides of each rotating component. The lower mold is fixedly connected to the wall of the rotating component. The rotating block can drive the lower mold to rotate on the top of the substrate.
[0006] In a preferred embodiment of this utility model, the rotating block is an equilateral triangular plate, and the fixing frame is symmetrically fixedly connected to each outer wall surface of the rotating block. Each fixing frame has a circular groove on its wall surface to accommodate the rotation of the insertion post. The rotating component is a block with a semi-capsule-shaped cross section, and the symmetrical fixing frame spacing can accommodate the dimensions of both sides of the rotating component.
[0007] In a preferred embodiment of the present invention, the rotating structure further includes a discharge trough, a guide plate, a pressure-resistant plate, a material placement plate, and an extension plate. The discharge trough is opened on one side of the substrate, the guide plate is fixedly connected inside the discharge trough, the pressure-resistant plate is fixedly connected to the outer side of the substrate on the left side, the material placement plate is fixedly connected to the outer side of the substrate on the right side of the discharge trough, and the extension plate is fixedly connected to the substrate wall at the bottom of the discharge trough.
[0008] In a preferred embodiment of this utility model, the unloading groove is a rectangular inlet, the guide plate is located on the side of the unloading groove that is biased towards the material placement plate, the guide plate is an arc plate, the outer arc surface of the guide plate faces the other side of the unloading groove, and the unloading groove can accommodate the lower mold to pass through.
[0009] In a preferred embodiment of the present invention, the extension plate is an L-shaped plate, the top of the extension plate is aligned with the bottom of the unloading trough, the material placement plate is a rectangular plate, the pressure-resistant plate is a semi-circular plate, and the tops of the pressure-resistant plate, the material placement plate and the base plate are flush.
[0010] In a preferred embodiment of this utility model, the wall surface of the extension plate is provided with a shaking structure, which includes an extension frame, a spring, a trigger head, and a limiting rod. The extension frame is fixedly connected to the wall surface of the extension plate, the spring is fixedly connected to the wall surface of the extension frame facing the extension plate, the trigger head is fixedly connected to the front wall surface of the spring, and the limiting rod is fixedly connected to the wall surface of the trigger head.
[0011] In a preferred embodiment of this utility model, the extension frame is a U-shaped plate with the opening of the extension frame facing the extension plate. A rectangular groove is provided on the wall of the extension plate at the opening of the extension frame, and the spring can pass through the rectangular groove on the wall of the extension plate. The trigger head is located directly below the unloading groove and is a semi-circular block. The limiting rod is located on the wall of the trigger head facing the extension plate and can pass through the wall of the extension plate.
[0012] Compared with the prior art, the present invention has the following advantages: 1. By setting up a rotating structure and using a rotatable block to drive the lower mold, vulcanization, unloading, and raw material placement can be completed simultaneously. Compared with the traditional vulcanization preparation method, this scheme obviously has a more efficient preparation efficiency.
[0013] 2. By setting up a shaking structure, the contraction of the spring drives the lower mold to swing, thereby increasing the speed at which the prepared sealing ring is removed from the wall of the lower mold.
[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0015] In the attached diagram: Figure 1 This is a perspective view of the present utility model; Figure 2 This is an exploded view of the rotating block and substrate of this utility model; Figure 3 This is an exploded view of the lower mold and rotating block of this utility model; Figure 4 This is a perspective view of the extension plate of this utility model; Figure 5This is a diagram showing the location of the extension frame of this utility model.
[0016] In the diagram: 20, base plate; 21, lower mold; 30, rotating block; 31, fixed frame; 32, rotating part; 33, insert post; 34, unloading groove; 35, guide plate; 36, pressure plate; 37, material placement plate; 38, extension plate; 40, extension frame; 41, spring; 42, trigger head; 43, limit rod. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.
[0018] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a device for preparing a nitrile rubber cold-resistant sealing ring includes: a base plate 20, which is triangular in shape. A servo motor is installed at the bottom of the base plate 20, and a lower mold 21 is provided above the base plate 20. The servo motor is electrically connected to a corresponding power supply. The base plate 20 is installed on a vulcanizing machine body. The upper mold on the vulcanizing machine body is aligned with the upper part of the pressure-resistant plate 36. This is existing technology and will not be described in detail here.
[0019] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a rotating structure is installed on the top of the substrate 20 to adjust the position of the lower mold 21. The rotating structure includes a rotating block 30, a fixed frame 31, a rotating component 32, and a pin 33. The rotating block 30 is rotatably connected to the top center of the substrate 20. The fixed frame 31 is fixedly connected to the outer wall of the rotating block 30. The rotating component 32 is rotatably connected between each set of symmetrical fixed frames 31. The pin 33 is symmetrically fixedly connected to both sides of each rotating component 32. The lower mold 21 is fixedly connected to the wall of the rotating component 32. The rotating block 30 can drive the lower mold 21 to rotate on the top of the substrate 20.
[0020] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the rotating block 30 is an equilateral triangular plate. The retaining frames 31 are symmetrically fixedly connected to each outer wall surface of the rotating block 30. Each retaining frame 31 has a circular groove on its wall surface to accommodate the rotation of the insert post 33. The rotating component 32 is a block with a semi-capsule-shaped cross-section. The spacing between the symmetrical retaining frames 31 can accommodate the dimensions of both sides of the rotating component 32. The rotating structure also includes a discharge groove 34, a guide plate 35, a pressure-resistant plate 36, a material placement plate 37, and an extension plate 38. The discharge groove 34 is located on one side of the base plate 20. The guide plate 35 is fixedly connected inside the discharge groove 34. The pressure-resistant plate 36 is fixedly connected to the outer side of the base plate 20 on the left side. The material placement plate 37 is fixedly connected to... The extension plate 38 is fixedly connected to the wall of the base plate 20 at the bottom of the unloading groove 34, and the base plate 20 is attached to the outside of the base plate 20 on the right side of the unloading groove 34. The unloading groove 34 is a rectangular inlet. The guide plate 35 is located on the side of the unloading groove 34, biased towards the material placement plate 37. The guide plate 35 is an arc-shaped plate, and the outer arc surface of the guide plate 35 faces the other side of the unloading groove 34. The unloading groove 34 can accommodate the lower mold 21 to pass through. The extension plate 38 is an L-shaped plate, and the top of the extension plate 38 can be aligned with the bottom of the unloading groove 34. The material placement plate 37 is a rectangular plate, and the pressure-resistant plate 36 is a semi-circular plate. The pressure-resistant plate 36, the material placement plate 37 and the top of the base plate 20 are flush. In practical use, the raw material for the nitrile rubber cold-resistant sealing ring to be vulcanized is first placed on the lower mold 21 located above the material placement plate 37. Then, the servo motor is turned on, and the servo motor drives the rotating block 30 to rotate. The rotating block 30 causes the lower mold 21 on its wall to rotate. As the rotating block 30 rotates, the lower mold 21 with the raw material is moved to directly below the upper mold. At this time, the upper mold is controlled to move downwards to cooperate with the raw material above the lower mold 21 for vulcanization. During this process, the next batch of raw material can be placed on the lower mold 21 that was previously located above the material placement plate 37. After the upper mold has completed vulcanization, the rotating block is controlled again. As the rotation continues, the sealing rings that have been prepared will move to the unloading groove 34 and flip downwards with the insertion post 33 as the center. At this time, the prepared sealing rings will automatically fall off from the wall of the lower mold 21 to the extension plate 38. Meanwhile, raw materials are placed in each lower mold 21 located above the material placement plate 37, and the lower mold 21 located above the pressure plate 36 will drive the raw materials to cooperate with the upper mold for vulcanization treatment. This process is repeated. When the lower mold 21 at the unloading groove 34 rotates with the rotating block 30, the inclined wall of the lower mold 21 will contact the outer arc surface of the guide plate 35 and be guided by the arc surface of the guide plate 35 to a flat position on the top of the substrate 20. In summary, by setting up a rotating structure and using the rotatable rotating block 30 to drive the lower mold 21, vulcanization, unloading, and raw material placement can be completed simultaneously. Compared with the traditional vulcanization preparation method, this scheme obviously has a more efficient preparation efficiency.
[0021] like Figure 4 and Figure 5As shown, the wall of the extension plate 38 is provided with a shaking structure, which includes an extension frame 40, a spring 41, a trigger head 42, and a limiting rod 43. The extension frame 40 is fixedly connected to the wall of the extension plate 38, the spring 41 is fixedly connected to the wall of the extension frame 40 facing the extension plate 38, the trigger head 42 is fixedly connected to the front wall of the spring 41, and the limiting rod 43 is fixedly connected to the wall of the trigger head 42. The extension frame 40 is a U-shaped plate with its opening facing the extension plate 38. A rectangular groove is provided on the wall of the extension plate 38 at the opening of the extension frame 40, and the spring 41 can pass through the rectangular groove on the wall of the extension plate 38. The trigger head 42 is located directly below the unloading groove 34 and is a semi-circular block. The limiting rod 43 is located on the wall of the trigger head 42 facing the extension plate 38 and can pass through the wall of the extension plate 38. In practical use, when the lower mold 21 flips downward from the unloading groove 34, the bottom of the unloading groove 34 will contact the arc surface of the trigger head 42. Then, the trigger head 42 will compress the spring 41 when it is subjected to impact force. The spring 41 will be released immediately after being compressed, thereby abutting the lower mold 21 above the extension plate 38 through the trigger head 42 to swing back and forth. The limit rod 43 will slide along the wall of the extension plate 38 as the trigger head 42 moves. In summary, by setting up a shaking structure, the lower mold 21 is oscillated by the contraction of the spring 41, thereby increasing the speed at which the prepared sealing ring is removed from the wall of the lower mold 21.
[0022] Working principle: First, the raw material for the nitrile rubber cold-resistant sealing ring to be vulcanized is placed on the lower mold 21 located above the material placement plate 37. Then, the servo motor is turned on, which drives the rotating block 30 to rotate. The rotating block 30 causes the lower mold 21 on its wall to rotate. As the rotating block 30 rotates, the lower mold 21 with the raw material is moved to directly below the upper mold. At this time, the upper mold is controlled to move downwards to cooperate with the raw material above the lower mold 21 for vulcanization. During this process, the next batch of raw material can be placed on the lower mold 21 that was previously located above the material placement plate 37. After the upper mold has completed vulcanization, the rotating block 30 is controlled again. As the rotation continues, the sealing rings that have been prepared will move to the unloading groove 34 and flip downwards with the insertion post 33 as the center. At this time, the prepared sealing rings will automatically fall off from the wall of the lower mold 21 to the extension plate 38. At the same time, raw materials will be placed in each lower mold 21 located above the material placement plate 37, and the lower mold 21 located above the pressure plate 36 will drive the raw materials to cooperate with the upper mold for vulcanization treatment. This process is repeated. When the lower mold 21 at the unloading groove 34 rotates with the rotating block 30, the inclined wall of the lower mold 21 will contact the outer arc surface of the guide plate 35 and be guided by the arc surface of the guide plate 35 to a flat position on the top of the substrate 20.
[0023] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are protected by this utility model.
Claims
1. A device for preparing nitrile rubber cold-resistant sealing rings, characterized in that, include: The substrate (20) is a triangular plate with a servo motor installed at the bottom and a lower mold (21) on the top. The rotating structure is set on the top of the substrate (20) to adjust the position of the lower mold (21). The rotating structure includes a rotating block (30), a frame (31), a rotating part (32), and a plug (33). The rotating block (30) is rotatably connected to the top center of the substrate (20). The frame (31) is fixedly connected to the outer wall of the rotating block (30). The rotating part (32) is rotatably connected between each set of symmetrical frames (31). The plug (33) is symmetrically fixedly connected to both sides of each rotating part (32). The lower mold (21) is fixedly connected to the wall of the rotating part (32). The rotating block (30) can drive the lower mold (21) to rotate on the top of the substrate (20).
2. The apparatus for preparing a nitrile rubber cold-resistant sealing ring according to claim 1, characterized in that, The rotating block (30) is an equilateral triangular plate. The frame (31) is symmetrically fixed on each outer wall of the rotating block (30). Each frame (31) has a circular groove on its wall to accommodate the rotation of the insert (33). The rotating piece (32) is a block with a semi-capsule-shaped cross section. The spacing between the symmetrical frames (31) can accommodate the dimensions of both sides of the rotating piece (32).
3. The apparatus for preparing a nitrile rubber cold-resistant sealing ring according to claim 1, characterized in that, The rotating structure also includes a discharge trough (34), a guide plate (35), a pressure-resistant plate (36), a material placement plate (37), and an extension plate (38). The discharge trough (34) is opened on one side of the substrate (20). The guide plate (35) is fixedly connected inside the discharge trough (34). The pressure-resistant plate (36) is fixedly connected to the outside of the substrate (20) on the left side. The material placement plate (37) is fixedly connected to the outside of the substrate (20) on the right side of the discharge trough (34). The extension plate (38) is fixedly connected to the wall of the substrate (20) at the bottom of the discharge trough (34).
4. The apparatus for preparing a nitrile rubber cold-resistant sealing ring according to claim 3, characterized in that, The unloading groove (34) is a rectangular inlet. The guide plate (35) is located on the side of the unloading groove (34) that is biased towards the material placement plate (37). The guide plate (35) is an arc-shaped plate. The outer arc surface of the guide plate (35) faces the other side of the unloading groove (34). The unloading groove (34) can accommodate the lower mold (21) to pass through.
5. The apparatus for preparing a nitrile rubber cold-resistant sealing ring according to claim 3, characterized in that, The extension plate (38) is an L-shaped plate, and the top of the extension plate (38) can be aligned with the bottom of the unloading trough (34). The material placement plate (37) is a rectangular plate, and the pressure-resistant plate (36) is a semi-circular plate. The tops of the pressure-resistant plate (36), the material placement plate (37), and the base plate (20) are flush.
6. The apparatus for preparing a nitrile rubber cold-resistant sealing ring according to claim 3, characterized in that, The wall of the extension plate (38) is provided with a shaking structure, which includes an extension frame (40), a spring (41), a trigger head (42), and a limiting rod (43). The extension frame (40) is fixedly connected to the wall of the extension plate (38), the spring (41) is fixedly connected to the wall of the extension frame (40) facing the extension plate (38), the trigger head (42) is fixedly connected to the front wall of the spring (41), and the limiting rod (43) is fixedly connected to the wall of the trigger head (42).
7. The apparatus for preparing a nitrile rubber cold-resistant sealing ring according to claim 6, characterized in that, The extension frame (40) is a U-shaped plate with its opening facing the extension plate (38). A rectangular groove is provided on the wall of the extension plate (38) at the opening of the extension frame (40). The spring (41) can pass through the rectangular groove on the wall of the extension plate (38). The trigger head (42) is located directly below the unloading groove (34). The trigger head (42) is a semi-circular block. The limiting rod (43) is located on the wall of the trigger head (42) facing the extension plate (38). The limiting rod (43) can pass through the wall of the extension plate (38).