A draw-off weir separator

Abstract

The utility model discloses a kind of pull and separate machine of water gap, it is related to processing equipment technical field, including gripper device and the separating device being set below gripper device;Gripper device includes mounting plate, connecting plate, gripper cylinder and telescopic cylinder, gripper cylinder is fixed in mounting plate side wall by screw, the number of gripper cylinder is multiple and is distributed along the length direction of mounting plate, and mounting plate top is fixed by screw and connecting plate connection;First slide rail is installed on base, first slide is connected on first slide rail, and telescopic cylinder is installed on the side of base in first slide rail, and telescopic cylinder piston end is fixed with first slide, and one end of connecting plate is fixedly installed in the top of first slide by screw, and gripper cylinder is driven to left-right translation by telescopic cylinder;The utility model realizes full-automatic process by the collaborative work of gripper device and separating device.The whole process is continuous, efficient, without manual intervention, and efficiency is improved several times compared with manual operation.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, and more specifically to a sprue separator. Background Technology

[0002] After the pull loop is produced, it contains sprue material, which needs to be separated from the pull loop. Traditional technology mostly uses manual operation for separation, which is slow and costly. Therefore, it is necessary to develop a pull loop sprue separator. Utility Model Content

[0003] The purpose of this utility model is to provide a sprue separator in order to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0005] A sprue separator includes a gripper device and a separator device disposed below the gripper device;

[0006] The gripper device includes a mounting plate, a connecting plate, a gripper cylinder, and a telescopic cylinder. The gripper cylinder is fixed to the side wall of the mounting plate by screws. There are multiple gripper cylinders distributed along the length of the mounting plate. The top of the mounting plate is connected and fixed to the connecting plate by screws.

[0007] The base is equipped with a first slide rail, and a first slide block is connected to the first slide rail. A telescopic cylinder is installed on one side of the base with the first slide rail. The piston end of the telescopic cylinder is fixedly connected to the first slide block. One end of the connecting plate is fixedly installed on the top of the first slide block with screws. The telescopic cylinder drives the gripper cylinder to move left and right.

[0008] The separation device includes a support frame, a vertical plate, a screw, a drive motor, and a pneumatic clamp. The vertical plate is connected to the side wall of the support frame by screws. Two parallel fixing blocks are fixed on the vertical plate by screws. The two ends of the screw are rotatably connected to the fixing blocks by bearings. A movable sleeve is threaded onto the screw. A driven pulley is installed at one end of the screw. The drive motor is fixed on the vertical plate by screws. A drive pulley is installed on the shaft of the drive motor. The drive pulley is connected to the driven pulley by a belt.

[0009] The movable sleeve is equipped with a fixed plate, and a first support plate is vertically installed on the fixed plate by screws. A separation cylinder is fixedly installed on the first support plate by screws.

[0010] A cover plate is fixed to the piston end of the separating cylinder, and a second support plate is fixed to the cover plate with screws. The pneumatic clamp is fixed to the second support plate with screws.

[0011] A second slide rail is screwed to both sides of the screw on the vertical plate. A second slide block is slidably connected to the second slide rail, and the second slide block is screwed to the fixed plate. By setting the second slide rail and the second slide block, the movable sleeve can maintain linear movement.

[0012] The length of the first slide block is the same as the length of the first slide rail, and the length of the first slide block is three times the length K of the gripper device. The actual moving distance of the gripper device in use is 1-1.5 times the length K. By setting the lengths of the first slide block and the gripper device, the gripper device has a sufficient moving distance, while the first slide block has enough length to remain on the first slide rail to maintain the stability of the device.

[0013] Both the gripper cylinder and the pneumatic clamp are finger cylinders. In this invention, the finger cylinder is existing technology and is readily available on the market, such as the MHZ series gripper cylinder produced by Wuxi Hongya Pneumatic Components Co., Ltd.

[0014] In this invention, the gripper cylinder, pneumatic clamp, drive motor, and separation cylinder are all connected to the controller and controlled by the controller.

[0015] The working principle is as follows: The telescopic cylinder moves the gripper cylinder to the left, above the pull loop containing the sprue material. The sprue material rises, the gripper cylinder closes to clamp it, and the telescopic cylinder moves the sprue material to the right, returning it to its initial position. The drive motor then moves the pneumatic clamp to the left, to the position of the pull loop, where it closes to clamp the rope end on the pull loop. The separation cylinder then separates the pull loop from the sprue material. The pneumatic clamp releases, allowing the pull loop to enter the pull loop collection box. Next, the separation cylinder returns the pneumatic clamp to its original position, and the drive motor moves the moving sleeve back to its initial position. The telescopic cylinder moves the sprue material to the left, above the waste collection box, and the gripper cylinder releases, allowing the sprue material to enter the waste collection box. Finally, the telescopic cylinder moves the gripper cylinder back to its initial position. This is a complete separation process of the sprue separator.

[0016] The beneficial effects of this utility model are as follows:

[0017] This invention achieves a fully automated process through the coordinated operation of a gripper device (including multiple gripper cylinders and telescopic cylinders) and a separation device (such as a drive motor, screw, and pneumatic clamp). For example, the gripper cylinders quickly grasp the sprue material, the telescopic cylinders drive it to move horizontally, and the separation cylinders work together to complete the physical separation of the sprue material from the gripper. The entire process is continuous and efficient, requiring no manual intervention, and its efficiency is several times higher than manual operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a partial structural schematic diagram of the present invention;

[0020] Figure 3 yes Figure 2 A partial view in the direction of arrow A.

[0021] Reference numerals: 1. Mounting plate; 2. Connecting plate; 3. Grip cylinder; 4. Telescopic cylinder; 5. First slide rail; 6. First slide block; 7. Support frame; 8. Vertical plate; 9. Screw; 10. Drive motor; 11. Pneumatic clamp; 12. Fixing block; 13. Moving sleeve; 14. Driven pulley; 15. Fixing plate; 16. First support plate; 17. Separation cylinder; 18. Cover plate; 19. Second support plate; 20. Second slide rail; 21. Second slide block; 22. Base; 23. Through hole. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] Example 1

[0025] like Figures 1 to 3 As shown, this embodiment provides a sprue separator, including a gripper device and a separator device disposed below the gripper device;

[0026] The gripper device includes a mounting plate 1, a connecting plate 2, a gripper cylinder 3, and a telescopic cylinder 4. The gripper cylinder 3 is fixed to the side wall of the mounting plate 1 by screws. There are multiple gripper cylinders 3 distributed along the length of the mounting plate 1. The top of the mounting plate 1 is connected and fixed to the connecting plate 2 by screws.

[0027] A first slide rail 5 is installed on the base 22, and a first slide block 6 is connected to the first slide rail 5. A telescopic cylinder 4 is installed on one side of the first slide rail 5 on the base 22. The piston end of the telescopic cylinder 4 is fixedly connected to the first slide block 6. One end of the connecting plate 2 is fixedly installed on the top of the first slide block 6 by screws. The gripper cylinder 3 is driven to move left and right by the telescopic cylinder 4.

[0028] The separation device includes a support frame 7, a vertical plate 8, a screw 9, a drive motor 10, and a pneumatic clamp 11. The vertical plate 8 is connected to the side wall of the support frame 7 by screws. Two parallel fixing blocks 12 are fixed on the vertical plate 8 by screws. The two ends of the screw 9 are rotatably connected to the fixing blocks 12 by bearings. A movable sleeve 13 is threaded onto the screw 9. A driven pulley 14 is installed at one end of the screw 9. The drive motor 10 is fixed on the vertical plate 8 by screws. A drive pulley is installed on the shaft of the drive motor 10. The drive pulley is connected to the driven pulley 14 by a belt.

[0029] A fixed plate 15 is fixedly mounted on the movable sleeve 13. A first support plate 16 is vertically mounted on the fixed plate 15 by screws. A separation cylinder 17 is fixedly mounted on the first support plate 16 by screws.

[0030] A cover plate 18 is fixedly connected to the piston end of the separating cylinder 17. A second support plate 19 is screwed onto the cover plate 18, and the pneumatic clamp 11 is screwed onto the second support plate 19. Figure 2 As shown, the vertical plate 8 is provided with a through hole 23, and the belt (not shown in the figure) on the driven pulley 14 is connected to the driving pulley (not shown in the figure) through the through hole 23.

[0031] A second slide rail 20 is screwed to both sides of the screw rod 9 on the vertical plate 8. A second slide block 21 is slidably connected to the second slide rail 20 and screwed to the fixed plate 15. By setting the second slide rail 20 and the second slide block 21, the moving sleeve 13 can maintain linear movement.

[0032] The length of the first slide block 6 is the same as the length of the first slide rail 5, and the length of the first slide block 6 is 3 times the length K of the gripper device. The actual moving distance of the gripper device in use is 1-1.5 times the length K. By setting the lengths of the first slide block 6 and the gripper device, the gripper device has a sufficient moving distance, while the first slide block 6 has enough length to remain on the first slide rail 5 to maintain the stability of the device.

[0033] Both the gripper cylinder 3 and the pneumatic clamp 11 are finger cylinders. In this utility model, the finger cylinder is existing technology and can be purchased on the market, such as the MHZ series gripper cylinder 3 produced by Wuxi Hongya Pneumatic Components Co., Ltd.

[0034] In this utility model, the gripper cylinder 3, the pneumatic clamp 11, the drive motor 10, and the separation cylinder 17 are all connected to the controller and controlled by the controller.

[0035] Working principle: The telescopic cylinder 4 drives the gripper cylinder 3 to move left, above the pull loop containing the sprue material. The sprue material moves upward, and the gripper cylinder 3 closes to clamp it. The telescopic cylinder 4 then drives the sprue material to move right back to its initial position. The drive motor 10 then drives the pneumatic clamp 11 to move left, to the position of the pull loop. The pneumatic clamp 11 closes to clamp the rope end on the pull loop. Then, the separation cylinder 17 separates the pull loop from the sprue material. The pneumatic clamp 11 then releases, allowing the pull loop to enter the pull loop collection box. Next, the separation cylinder 17 returns the pneumatic clamp 11 to its original position. The drive motor 10 then drives the moving sleeve 13 back to its initial position. The telescopic cylinder 4 moves the sprue material to the left, above the waste collection box. The gripper cylinder 3 then releases, allowing the sprue material to enter the waste collection box. Finally, the telescopic cylinder 4 drives the gripper cylinder 3 back to its initial position. The above describes one complete separation process of the sprue separator.

Claims

1. A sprue separator, comprising a gripper device and a separator disposed below the gripper device; characterized in that: The gripper device includes a mounting plate, a connecting plate, a gripper cylinder, and a telescopic cylinder. The gripper cylinder is fixed to the side wall of the mounting plate by screws. There are multiple gripper cylinders distributed along the length of the mounting plate. The top of the mounting plate is connected and fixed to the connecting plate by screws. The base is equipped with a first slide rail, and a first slide block is connected to the first slide rail. A telescopic cylinder is installed on one side of the base with the first slide rail. The piston end of the telescopic cylinder is fixedly connected to the first slide block. One end of the connecting plate is fixedly installed on the top of the first slide block with screws. The telescopic cylinder drives the gripper cylinder to move left and right. The separation device includes a support frame, a vertical plate, a screw, a drive motor, and a pneumatic clamp. The vertical plate is connected to the side wall of the support frame by screws. Two parallel fixing blocks are fixed on the vertical plate by screws. The two ends of the screw are rotatably connected to the fixing blocks by bearings. A movable sleeve is threaded onto the screw. A driven pulley is installed at one end of the screw. The drive motor is fixed on the vertical plate by screws. A drive pulley is installed on the shaft of the drive motor. The drive pulley is connected to the driven pulley by a belt. The movable sleeve is equipped with a fixed plate, and a first support plate is vertically installed on the fixed plate by screws. A separation cylinder is fixedly installed on the first support plate by screws. A cover plate is fixed to the piston end of the separating cylinder, and a second support plate is fixed to the cover plate with screws. The pneumatic clamp is fixed to the second support plate with screws.

2. The sprue separator according to claim 1, characterized in that, A second slide rail is screwed to both sides of the screw on the vertical plate, and a second slide block is slidably connected on the second slide rail. The second slide block is screwed to the fixing plate.

3. The sprue separator according to claim 1, characterized in that, The length of the first slide block is the same as the length of the first slide rail, and the length of the first slide block is three times the length K of the gripper device.

4. The sprue separator according to claim 1, characterized in that, Both the gripper cylinder and the pneumatic clamp are finger cylinders.

Images