A foam corner molding manufacturing apparatus

Abstract

The utility model provides a kind of foam corner machining and manufacturing equipment, it is related to foam product processing equipment technical field, including: processing mechanism, the processing mechanism has base, installation seat is equipped on the base, support rod is installed in the installation seat, one end of the support rod is connected with top plate, installation plug is installed in the bottom side of the top plate, the outer surface of the installation plug is equipped with extruder;Fixed with slide rail on the base, the slide rail is equipped with the processing slide that can slide in it.The positioning mechanism of the utility model can be adjusted quickly, cooperate with the flexible structure design of equipment itself, greatly shorten the debugging time required when producing different sizes, shape foam corner, without carrying out tedious mould replacement and complex parameter setting, can quickly switch production specification, significantly improve the response speed to diversified packaging demand, especially suitable for multi-species, small batch production mode, greatly improve overall production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of foam product processing equipment, and in particular to a foam corner protector processing and manufacturing equipment. Background Technology

[0002] In the packaging industry, foam corner protectors are widely used in the packaging of various products due to their excellent cushioning performance, lightweight nature, and low cost, providing reliable protection for products during transportation and storage. With the continuous growth in market demand for packaging products, the production volume and quality standards of foam corner protectors are also increasing, which places higher demands on foam corner protector processing and manufacturing equipment.

[0003] A search revealed that publication number CN 217494540 U discloses a foam corner protector processing and manufacturing equipment. Its key technical points are: The equipment uses an electric heating wire to hold the foam material in place on a limiting frame, preventing hand contact with the foam material during cutting. By sliding a first built-in slider downwards and then a second built-in slider laterally, the right-angled electric heating wire makes downward cuts followed by a horizontal cut, thus achieving the desired foam corner protector shape. This facilitates operation, and the automated feeding, conveying, and cutting mechanisms improve the level of production automation and reduce labor costs to some extent. However, some shortcomings exist in practical applications. When producing foam corner protectors of different sizes and shapes, significant time is often spent on equipment debugging, including mold changes and parameter settings. This not only increases production preparation time but also reduces production efficiency, making it difficult to meet the market's demand for rapid response to diverse packaging needs. Furthermore, the equipment has deficiencies in positioning accuracy and stability, causing the foam corner protectors to easily shift or wobble during processing, thus affecting the dimensional accuracy and quality consistency of the product. Therefore, we propose a novel foam corner protector processing and manufacturing equipment to address these problems. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a foam corner protector processing and manufacturing equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a foam corner protector processing and manufacturing equipment, comprising: a processing mechanism, the processing mechanism having a base, a mounting seat on the base, a support rod installed inside the mounting seat, one end of the support rod being connected to a top plate, an installation plug installed on the bottom side of the top plate, and an extrusion tool sleeved on the outer surface of the installation plug; a slide rail fixed on the base, a slidable processing slide plate provided inside the slide rail; a positioning mechanism provided on one side of the extrusion tool, the positioning mechanism consisting of two connectors connected by a connecting rod, and a receiver and a transmitter respectively provided on one side of each of the two connectors.

[0006] In a preferred embodiment, a fixing mechanism is provided on one side of the top plate. The fixing mechanism includes an expansion groove, in which an adjusting screw is placed, and one end of the adjusting screw is connected to a buckle.

[0007] In a preferred embodiment, one end of the expansion groove is fixedly connected to one side of the top plate, and the outer surface of the adjusting screw is confined within the expansion groove, allowing for lifting and lowering adjustment via threads; one end of the latch is fixedly connected to the base, and one end of the adjusting screw engages with the latch and applies a pressing force to it.

[0008] In a preferred embodiment, one end of the support rod is nested within the mounting base, and the bottom side of the top plate is fixedly connected to the end of the support rod away from the mounting base.

[0009] In a preferred embodiment, one end of the mounting plug is fixedly connected to the top of the top plate, and the pressing device is nested on the outer surface of the mounting plug.

[0010] In a preferred embodiment, one side of the slide rail is fixedly connected to the base, and the outer surface of the processing slide plate is confined within the slide rail, allowing for sliding adjustment.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. The positioning mechanism of this equipment can be quickly adjusted. Combined with the flexible structural design of the equipment itself, it greatly shortens the debugging time required when producing foam corner protectors of different sizes and shapes. Without the need for cumbersome mold replacement and complex parameter settings, production specifications can be quickly switched, significantly improving the response speed to diverse packaging needs. It is especially suitable for multi-variety, small-batch production modes, greatly improving overall production efficiency.

[0012] 2. Through the coordinated operation of the slide rail and the processing slide plate, this equipment optimizes the material conveying path, reduces the jamming phenomenon in the material conveying process, avoids production stagnation caused by poor conveying, ensures the continuity of the production process, and enables more products to be produced per unit time. Attached Figure Description

[0013] Figure 1 This is an exploded view of the fixing mechanism of this utility model; Figure 2 This is an exploded structural diagram of the processing mechanism and positioning mechanism of this utility model; Figure 3 This is a schematic diagram of the overall structure of this utility model; Figure 4 This is a diagram of the positioning mechanism of this utility model.

[0014] Numbering on the map: 1. Machining mechanism; 11. Base; 12. Mounting seat; 13. Support rod; 14. Top plate; 15. Mounting plug; 16. Extrusion tool; 17. Slide rail; 18. Machining slide plate; 2. Fixing mechanism; 21. Expansion slot; 22. Adjusting screw taper; 23. Clip; 3. Positioning mechanism; 31. Connector; 32. Receiver; 33. Connecting rod; 34. Transmitter. Detailed Implementation

[0015] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings and examples.

[0016] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0017] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0019] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0020] Please see Figures 1-4 This utility model provides a technical solution: a foam corner protector processing and manufacturing equipment, including a processing mechanism 1. The processing mechanism 1 has a base 11, on which a mounting seat 12 is provided. A support rod 13 is installed in the mounting seat 12. One end of the support rod 13 is connected to a top plate 14. An installation plug 15 is installed on the bottom side of the top plate 14. An extrusion tool 16 is sleeved on the outer surface of the installation plug 15. A slide rail 17 is fixed on the base 11. A slidable processing slide plate 18 is provided in the slide rail 17. A positioning mechanism 3 is provided on one side of the extrusion tool 16. The positioning mechanism 3 is composed of two docking devices 31. The two docking devices 31 are connected by a docking rod 33. A receiver 32 and a transmitter 34 are respectively provided on one side of the two docking devices 31.

[0021] In this embodiment, a fixing mechanism 2 is provided on one side of the top plate 14. The fixing mechanism 2 includes an expansion groove 21, in which an adjusting screw 22 is placed. One end of the adjusting screw 22 is connected to a buckle 23.

[0022] Specifically, the fixing mechanism 2 on one side of the top plate 14 includes an expansion groove 21, an adjusting screw 22, and a buckle 23, which can firmly fix the main structure of the equipment, ensure that the foam corner protectors can be effectively prevented from shifting due to equipment shaking during processing, ensure the dimensional accuracy of the product, and reduce the defect rate.

[0023] In this embodiment, one end of the expansion groove 21 is fixedly connected to one side of the top plate 14, and the outer surface of the adjusting screw 22 is restricted within the expansion groove 21, allowing for lifting and lowering adjustment via the thread; one end of the latch 23 is fixedly connected to the base 11, and one end of the adjusting screw 22 engages with the latch 23 and applies a squeezing action to it.

[0024] Specifically, the adjusting screw 22 is adjusted in height by means of threads in the expansion groove 21, and works closely with the snap fastener 23, which greatly enhances the stability of the overall structure of the equipment, reduces vibration during processing, and makes the equipment adaptable to different working conditions, thus broadening the scope of application of the equipment.

[0025] In this embodiment, one end of the support rod 13 is nested inside the mounting base 12, and the bottom side of the top plate 14 is fixedly connected to the end of the support rod 13 away from the mounting base 12.

[0026] Specifically, the positions of the support rod 13, mounting base 12, and top plate 14 are defined to ensure the stability of the main frame of the equipment, provide reliable support for the extrusion tool 16 and other components, ensure the stability of the equipment during operation, and reduce processing errors caused by structural instability.

[0027] In this embodiment, one end of the mounting plug 15 is fixedly connected to the top of the top plate 14, and the squeezing device 16 is nested on the outer surface of the mounting plug 15.

[0028] Specifically, the connection between the installation plug 15 and the top plate 14 and the extrusion device 16 is specified to ensure the stability of the extrusion device 16 during installation, so that it can apply pressure stably during operation and ensure the molding quality of the foam corner protector.

[0029] In this embodiment, one side of the slide rail 17 is fixedly connected to the base 11, and the outer surface of the processing slide plate 18 is confined within the slide rail 17, allowing for sliding adjustment.

[0030] Specifically, by connecting the slide rail 17 with the base 11 and the processing slide plate 18, the processing slide plate 18 is ensured to slide smoothly on the slide rail 17, further improving production efficiency and ensuring the continuity of the production process.

[0031] The working principle of the above embodiment is as follows: the equipment is installed and fixed using the fixing mechanism 2. One end of the expansion slot 21 is fixedly connected to one side of the top plate 14. The adjusting screw 22 is placed in the expansion slot 21, and its outer surface is restricted within the expansion slot 21. Since the adjusting screw 22 and the expansion slot 21 are threadedly engaged, by rotating the adjusting screw 22, one end of it moves towards the latch 23. Because one end of the latch 23 is fixedly connected to the base 11, the adjusting screw 22 applies a squeezing action to the latch 23, thereby stably fixing the equipment in a suitable working position. The foam corner protector to be processed is placed on the processing slide plate 18. Since one side of the slide rail 17 is fixedly connected to the base 11, and the outer surface of the processing slide plate 18 is restricted within the slide rail 17, the foam corner protector can be moved to a suitable processing position by sliding the processing slide plate 18. After being positioned by the positioning mechanism 3, the extrusion device 16 begins to work. Supported by the mounting plug 15, the extrusion device 16 applies pressure to the foam corner protector to perform extrusion processing, shaping it into the required shape and size. During the processing, the relative positions of the foam corner protectors and the extrusion tool 16 can be adjusted by sliding the processing slide plate 18 as needed to complete the processing of different parts.

[0032] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A foam corner protector processing and manufacturing equipment, comprising a processing mechanism (1), characterized in that: The processing mechanism (1) has a base (11) on which a mounting seat (12) is provided. A support rod (13) is installed in the mounting seat (12). One end of the support rod (13) is connected to a top plate (14). A mounting plug (15) is installed on the bottom side of the top plate (14). An extrusion tool (16) is fitted on the outer surface of the mounting plug (15). A slide rail (17) is fixed on the base (11). A slidable processing slide plate (18) is provided in the slide rail (17). A positioning mechanism (3) is provided on one side of the extrusion tool (16). The positioning mechanism (3) consists of two docking devices (31). The two docking devices (31) are connected by a docking rod (33). A receiver (32) and a transmitter (34) are respectively provided on one side of the two docking devices (31).

2. The foam corner protector processing and manufacturing equipment according to claim 1, characterized in that: A fixing mechanism (2) is provided on one side of the top plate (14). The fixing mechanism (2) includes an expansion groove (21). An adjusting screw (22) is placed in the expansion groove (21). One end of the adjusting screw (22) is connected to a buckle (23).

3. The foam corner protector processing and manufacturing equipment according to claim 2, characterized in that: One end of the expansion groove (21) is fixedly connected to one side of the top plate (14), and the outer surface of the adjusting screw (22) is restricted in the expansion groove (21) and can be adjusted by lifting through the thread; one end of the buckle (23) is fixedly connected to the base (11), and one end of the adjusting screw (22) is connected to the buckle (23) and applies a squeezing action to it.

4. The foam corner protector processing and manufacturing equipment according to claim 1, characterized in that: One end of the support rod (13) is nested inside the mounting base (12), and the bottom side of the top plate (14) is fixedly connected to the end of the support rod (13) away from the mounting base (12).

5. The foam corner protector processing and manufacturing equipment according to claim 1, characterized in that: One end of the mounting plug (15) is fixedly connected to the top of the top plate (14), and the pressing device (16) is nested on the outer surface of the mounting plug (15).

6. The foam corner protector processing and manufacturing equipment according to claim 1, characterized in that: One side of the slide rail (17) is fixedly connected to the base (11), and the outer surface of the processing slide plate (18) is restricted within the slide rail (17) and can be slidably adjusted.

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