A fully automatic carpet forming and foaming line

Abstract

The utility model relates to carpet preparation technical field, the utility model solves the technical problem that the quantity of robot is many, and the utilization rate is low, and the cost of line body is high. In order to solve the above technical problem, the utility model provides a kind of full-automatic carpet forming foaming line body. The utility model includes: first deviation rectifying mechanism, heating system, forming press, second deviation rectifying mechanism and multiple groups of foaming mould frame assembly that are set gradually;Foaming mould frame assembly includes at least two foaming mould frames;Mobile assembly is located between two adjacent foaming mould frame assemblies;The base of mobile power part is slidably connected at the top of support;Mobile power part is connected on base, and the output of mobile power part is connected with gear, and gear is located at the bottom of base;Rack is located on support, and gear is engaged with rack;Foaming material spraying robot is connected with base. The utility model reduces the quantity of foaming material spraying robot, improves the utilization rate of foaming material spraying robot;Reduce the cost of line body.

Description

Technical Field

[0001] This utility model relates to the field of carpet manufacturing technology, and in particular to a fully automatic carpet forming and foaming line. Background Technology

[0002] Fully automated carpet forming and foaming lines involve foaming after the carpet has been formed using a press. To improve production efficiency, multiple foaming molds are used for rapid foaming. Before foaming, foaming material needs to be sprayed, and current technology uses robots to spray this material. However, the robots' range of motion is limited; one foaming mold corresponds to one robot, or two foaming molds correspond to one robot. This results in a large number of robots, low robot utilization, and high line costs. Utility Model Content

[0003] Therefore, the technical problem to be solved by this utility model is to overcome the above-mentioned problems existing in the prior art.

[0004] To solve the above-mentioned technical problems, this utility model provides a fully automatic carpet forming and foaming line, comprising: The first corrective agency; Heating system; Forming press; The second corrective agency; Multiple sets of foaming mold frame assemblies are arranged side by side; each foaming mold frame assembly includes at least two foaming mold frames; a first correction mechanism, a heating system, a molding press, a second correction mechanism, and multiple sets of foaming mold frame assemblies are arranged sequentially. A movable component is located between two adjacent foaming mold frame components; the movable component includes a support, a base, a movable power unit, a gear, and a rack; the base is slidably connected to the top of the support; the movable power unit is connected to the base, and the output end of the movable power unit is connected to the gear, which is located at the bottom of the base; the rack is located on the support, and the gear meshes with the rack. A foam-spraying robot connected to a mobile component.

[0005] In one embodiment of this utility model, the application further includes a plurality of leveling components disposed at the bottom of the support; the leveling components include a leveling plate and a connecting plate; the leveling plate is fixedly connected to the bottom of the support; the connecting plate is detachably connected to the bottom of the leveling plate, and the distance between the leveling plate and the connecting plate is adjustable; the connecting plate is detachably connected to the ground.

[0006] In one embodiment of the present invention, the leveling assembly further includes a tightening screw; the leveling plate is provided with a threaded hole; the tightening screw is connected in the threaded hole and abuts against the upper surface of the connecting plate.

[0007] In one embodiment of this utility model, the connecting plate is detachably connected to the ground by bolts.

[0008] In one embodiment of this utility model, the top of the base is provided with a mounting groove; the bottom of the moving power unit is provided with a mounting seat; the mounting seat moves in the mounting groove along the Y direction, where the Y direction is the width direction of the bracket.

[0009] In one embodiment of this utility model, the application further includes a limiting block disposed in the mounting groove; along the Y direction, the limiting block is disposed on the side of the mounting base away from the rack.

[0010] In one embodiment of this utility model, the mounting base is provided with an oblong hole that extends along the Y direction; the oblong hole is connected to the bottom wall of the mounting groove by bolts.

[0011] In one embodiment of this utility model, the application further includes a guide component, which includes a moving track and a moving slider; the moving track is located at the top of the bracket; the moving slider is located at the bottom of the base, and the moving slider cooperates with the moving track.

[0012] In one embodiment of this utility model, there are two moving tracks, which are symmetrically arranged on both sides of the support; the moving tracks cooperate with at least one moving slider.

[0013] In one embodiment of this utility model, limiting members are provided at both ends of the moving track to limit the travel of the foam spraying robot.

[0014] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art: The fully automatic carpet molding and foaming line described in this utility model, driven by a moving power unit, achieves the movement of the foam spraying robot on a support through the meshing of gears and racks. It features a simple structure and stable and reliable operation. Therefore, this application utilizes a single foam spraying robot to spray foam onto multiple foaming mold components, reducing the number of foam spraying robots required, increasing their utilization rate, and lowering the overall cost. Attached Figure Description

[0015] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein: Figure 1 This is a schematic diagram of the structure of a fully automatic carpet forming and foaming line according to a preferred embodiment of the present invention; Figure 2 yes Figure 1 The diagram shows the structure of the moving components, foam spraying robot, foam spraying robot, guiding components, and leveling components in the fully automated carpet forming and foaming line. Figure 3 yes Figure 2 Enlarged view of point A; Figure 4 yes Figure 2 This is a schematic diagram from another perspective of the moving components, foam spraying robot, foam spraying robot, guiding components, and leveling components in the fully automated carpet forming and foaming line shown. Figure 5 yes Figure 4 Enlarged view of point B; Figure 6 yes Figure 2 The diagram shows the structure of the leveling component in the fully automated carpet forming and foaming line. Explanation of reference numerals in the accompanying drawings: 100, First correction mechanism; 200. Heating system; 300. Molding press; 400. Second Corrective Action Agency; 500. Foaming mold frame assembly; 510. Foaming mold frame; 600, Moving component; 610, Bracket; 620, Base; 621, Mounting slot; 622, Limiting block; 630, Moving power unit; 631, Mounting seat; 632, Oval hole; 640, Gear; 650, Rack; 700. Foam spraying robot; 800. Guide assembly; 810. Moving track; 811. Limiting component; 820. Moving slider; 900. Leveling assembly; 910. Leveling plate; 920. Connecting plate; 930. Tightening screw; 1000, Material loading station. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0017] Reference Figures 1-6 As shown, this utility model embodiment provides a fully automatic carpet forming and foaming line, comprising: First corrective action agency 100; Heating system 200; Molding press 300; Second correctional agency 400; Multiple sets of foaming mold frame assemblies 500 are arranged side by side; each foaming mold frame assembly 500 includes at least two foaming mold frames 510; a first correction mechanism 100, a heating system 200, a molding press 300, a second correction mechanism 400, and multiple sets of foaming mold frame assemblies 500 are arranged sequentially. A movable component 600 is disposed between two adjacent foaming mold frame components 500. The movable component 600 includes a support 610, a base 620, a movable power unit 630, a gear 640, and a rack 650; the support 610 is connected to the ground; the base 620 is slidably connected to the top of the support 610; the movable power unit 630 is connected to the base 620, and the output end of the movable power unit 630 is connected to the gear 640, which is located at the bottom of the base 620; the rack 650 is disposed on the top of the support 610, and the gear 640 meshes with the rack 650. The foam-spraying robot 700 is connected to the moving component 600.

[0018] Specifically, in this embodiment, driven by the mobile power unit 630, the movement of the foam-spraying robot 700 on the support 610 is achieved through the meshing of the gear 640 and rack 650. The structure is simple, and the operation is stable and reliable. Therefore, this application can spray foam material onto multiple foam mold frame assemblies 500 using only one foam-spraying robot 700, reducing the number of foam-spraying robots 700, increasing the utilization rate of the foam-spraying robots 700, and reducing the cost of this application.

[0019] Furthermore, this application also includes a plurality of leveling components 900 disposed at the bottom of the bracket 610; the leveling component 900 includes a leveling plate 910 and a connecting plate 920; the leveling plate 910 is fixedly connected to the bottom of the bracket 610; the connecting plate 920 is detachably connected to the bottom of the leveling plate 910 by bolts, and the distance between the leveling plate 910 and the connecting plate 920 is adjustable; the connecting plate 920 is detachably connected to the ground.

[0020] Specifically, in this embodiment, by adjusting the distance between the adjusting plate 910 and the connecting plate 920, the height of the bracket 610 at each leveling component 900 is adjusted, thereby adjusting the levelness of the bracket 610, making the foam spraying robot 700 move more smoothly.

[0021] Furthermore, the leveling assembly 900 also includes a tightening screw 930; the leveling plate 910 is provided with a threaded hole; the tightening screw 930 is connected in the threaded hole and abuts against the upper surface of the connecting plate 920. Specifically, in this embodiment, the height of the leveling assembly 900 is adjusted by adjusting the length of the tightening screw 930 screwed out of the threaded hole; thereby, by adjusting the leveling assembly 900 at different positions, the purpose of leveling the bracket 610 is achieved.

[0022] Furthermore, the connecting plate 920 is detachably connected to the ground via bolts.

[0023] Specifically, this embodiment enables the rapid installation and disassembly of the connecting plate 920 to the ground.

[0024] Furthermore, the top of the base 620 is provided with a mounting groove 621; the bottom of the moving power unit 630 is provided with a mounting seat 631; the mounting seat 631 moves in the mounting groove 621 along the Y direction, where the Y direction is the width direction of the bracket 610.

[0025] Specifically, in this embodiment, the meshing tightness of the gear 640 and the rack 650 is adjusted by moving the mounting base 631 in the mounting groove 621, so as to avoid the meshing of the gear 640 and the rack 650 becoming loose due to wear during long-term operation.

[0026] Furthermore, this application also includes a limiting block 622 disposed in the mounting groove 621; along the Y direction, the limiting block 622 is disposed on the side of the mounting base 631 away from the rack 650.

[0027] Specifically, the limiting block 622 in this embodiment can limit the movement of the mounting base 631 to the extreme, so as to prevent the moving power unit 630 from being excessively displaced after the gear 640 and rack 650 loosen their meshing, which would cause the gear 640 and rack 650 to be unable to mesh and thus affect the movement of the foam spraying robot 700.

[0028] Furthermore, the mounting base 631 is provided with an oblong hole 632, which extends along the Y direction; the oblong hole 632 is connected to the bottom wall of the mounting groove 621 by bolts.

[0029] Specifically, in this embodiment, the mounting base 631 is slidably connected in the oblong hole 632 and bolts, thereby connecting the mounting base 631 to the base 620. The structure is simple and facilitates quick adjustment of the position of the mounting base 631 in the mounting groove 621.

[0030] Furthermore, this application also includes a guide assembly 800, which includes a moving track 810 and a moving slider 820; the moving track 810 is located on the top of the bracket 610; the moving slider 820 is located on the bottom of the base 620, and the moving slider 820 cooperates with the moving track 810.

[0031] Specifically, in this embodiment, the movement of the foam-spraying robot 700 is guided by the cooperation between the movable slider 820 and the movable track 810.

[0032] Furthermore, there are two moving tracks 810, which are symmetrically arranged on both sides of the support 610; the moving tracks 810 cooperate with at least one moving slider 820.

[0033] Specifically, in this embodiment, the stability of the foam-spraying robot 700 is further improved by placing it on both sides of the support 610.

[0034] Furthermore, limiting members 811 are provided at both ends of the moving track 810 to limit the travel of the foam-spraying robot 700. In some embodiments, a buffer member is provided on the inner wall of the limiting member 811, so that the foam-spraying robot 700 is buffered before contacting the limiting member 811, thereby avoiding direct collision between the foam-spraying robot 700 and the limiting member 811 and causing damage to the foam-spraying robot 700.

[0035] Specifically, in this embodiment, the foam spraying robot 700 is limited by the limiting members 811 at both ends of the moving track 810 to prevent it from overtraveling and disengaging from the moving track 810, thus avoiding damage to the foam spraying robot 700.

[0036] In some embodiments, the heating system 200 is a contact oven. In some possible embodiments, there are two contact ovens.

[0037] In some embodiments, this application also includes a loading station 1000 located on one side of the first correction mechanism 100.

[0038] The processing procedure of this application is as follows: feeding station 1000 feeds material - first correction mechanism 100 corrects deviation - heating system 200 bakes - molding press 300 presses and forms the product - second correction mechanism 400 corrects deviation of the product after pressing - product enters foaming mold frame 510 - foaming material spraying robot 700 moves and sprays foaming material - foaming mold frame 510 closes the mold and foams and forms the product.

[0039] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A fully automatic carpet forming and foaming line, characterized in that: include: The first corrective agency; Heating system; Forming press; The second corrective agency; Multiple sets of foaming mold frame assemblies are arranged side by side; each foaming mold frame assembly includes at least two foaming mold frames; the first correction mechanism, the heating system, the molding press, the second correction mechanism, and the multiple sets of foaming mold frame assemblies are arranged sequentially. A movable component is disposed between two adjacent foaming mold frame components; the movable component includes a support, a base, a movable power unit, a gear, and a rack; the base is slidably connected to the top of the support; the movable power unit is connected to the base, the output end of the movable power unit is connected to the gear, and the gear is located at the bottom of the base; The rack is mounted on the bracket, and the gear meshes with the rack; A foam-spraying robot is connected to the mobile component.

2. The fully automatic carpet forming and foaming line according to claim 1, characterized in that: It also includes multiple leveling components located at the bottom of the support; each leveling component includes an adjusting plate and a connecting plate; the adjusting plate is fixedly connected to the bottom of the support; the connecting plate is detachably connected to the bottom of the adjusting plate, and the distance between the adjusting plate and the connecting plate is adjustable; the connecting plate is detachably connected to the ground.

3. The fully automatic carpet forming and foaming line according to claim 2, characterized in that: The leveling assembly also includes a tightening screw; the leveling plate is provided with a threaded hole; the tightening screw is connected in the threaded hole and abuts against the upper surface of the connecting plate.

4. The fully automatic carpet forming and foaming line according to claim 2, characterized in that: The connecting plate is detachably connected to the ground by bolts.

5. The fully automatic carpet forming and foaming line according to claim 1, characterized in that: The base has a mounting groove at its top; the moving power unit has a mounting seat at its bottom; the mounting seat moves in the mounting groove along the Y direction, where the Y direction is the width direction of the bracket.

6. The fully automatic carpet forming and foaming line according to claim 5, characterized in that: It also includes a limiting block disposed in the mounting groove; along the Y direction, the limiting block is disposed on the side of the mounting base away from the rack.

7. The fully automatic carpet forming and foaming line according to claim 5, characterized in that: The mounting base is provided with an oblong hole that extends along the Y direction; the oblong hole is connected to the bottom wall of the mounting groove by bolts.

8. The fully automatic carpet forming and foaming line according to claim 1, characterized in that: It also includes a guide assembly, which includes a moving track and a moving slider; the moving track is located at the top of the bracket; the moving slider is located at the bottom of the base, and the moving slider cooperates with the moving track.

9. The fully automatic carpet forming and foaming line according to claim 8, characterized in that: There are two moving tracks, which are symmetrically arranged on both sides of the support; each moving track cooperates with at least one moving slider.

10. The fully automatic carpet forming and foaming line according to claim 8, characterized in that: The moving track is equipped with limiters at both ends to restrict the travel of the foam-spraying robot.

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