Cell culture dish injection mold with hand ring
Patent Information
- Application Number
- CN202522176463.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]但现有用于培养皿生产的注塑模具存在以下不足:未针对手持环设计专用成型结构,多通过后续切割加工形成手持环,不仅增加工序,还易导致手持环与皿体连接强度不足
本实用新型的上注塑凹腔座、注塑支撑座与下注塑凸块座形成带手持环的专用型腔,实现手持环与皿体一体成型。
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Figure CN224659985U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cell culture dish processing molds, and in particular to a cell culture dish injection mold with a hand-held ring. Background Technology
[0002] Cell culture dishes are core consumables in biomedical experiments. To facilitate handling by operators and avoid hand contamination of the inner wall of the culture dish, the demand for culture dishes with handles is increasing.
[0003] However, existing injection molds used for petri dish production have the following shortcomings: They lack a dedicated molding structure for the handle ring, often relying on subsequent cutting and processing to form the handle ring, which not only increases the number of steps but also easily leads to insufficient connection strength between the handle ring and the dish body. Furthermore, they lack a dedicated thermal circulation structure, or the thermal circulation pipeline layout is scattered, resulting in large temperature fluctuations (above ±5℃) in the cavity area, which easily leads to defects such as shrinkage cavities and deformation in the petri dishes.
[0004] In view of the above-mentioned shortcomings, the designer actively researched and innovated in order to create a cell culture dish injection mold with a hand-held ring, making it more industrially valuable. Utility Model Content
[0005] To solve the above-mentioned technical problems, the purpose of this utility model is to provide a cell culture dish injection mold with a handheld ring.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A cell culture dish injection mold with a handheld ring includes an upper cover plate, an injection part mounting plate, an upper mold base, a lower template and a lower support plate stacked on top of each other from top to bottom, as well as an injection part and an injection cavity assembly. The injection molded part includes an injection molded part body, a main injection pipe installed at the top center of the injection molded part body, and several injection branch pipes installed at the bottom of the injection molded part body. The injection cavity assembly consists of an upper injection cavity seat and a lower injection bump seat from top to bottom. The upper injection cavity seat is installed at the bottom of the upper mold seat. An injection support seat is installed on the lower mold plate outside the lower injection bump seat. The top of the lower injection bump seat passes through the inside of the injection support seat and then forms an injection cavity with the upper injection cavity seat above. An injection pipe connected to the injection branch pipe and the injection cavity is installed on the upper injection cavity seat, and several hot circulation pipes for installing hot circulation pipelines are also installed on the upper injection cavity seat.
[0007] As a further improvement of this utility model, the injection molded part body is installed in the injection molded part receiving cavity on the injection molded part mounting plate, and the injection main pipe can pass through the upper cover plate and continue to extend to its top outer side.
[0008] As a further improvement of this utility model, a side locking bracket is installed between the injection molding part mounting plate, the upper mold base, the lower template and the lower support plate.
[0009] As a further improvement of this utility model, the upper cover plate, the injection molding part mounting plate, the upper mold base and the lower mold plate are guided and installed together by a number of first guide pillars; the upper mold base and the lower mold plate are guided and installed together by a number of second guide pillars; and the upper mold base, the lower mold plate and the lower support plate are guided and installed together by a number of third guide pillars.
[0010] As a further improvement of this utility model, a number of upper mold mounting slots for mounting upper injection cavity seats are provided at the bottom of the upper mold base, a number of lower mold mounting slots for mounting injection support seats are provided at the top of the lower mold plate, and a lower mold through hole for mounting lower injection protrusion seats is provided on the lower mold plate at the bottom of the lower mold mounting slot.
[0011] As a further improvement of this utility model, the lower injection molding protrusion seat is fixedly installed on the lower support plate below.
[0012] As a further improvement of this utility model, the number of heat circulation pipelines is two sets, which are respectively connected to an external heat source and a cold source.
[0013] As a further improvement of this utility model, sealing rings are installed at the connection points between the upper injection cavity seat, the injection support seat, and the lower injection protrusion seat.
[0014] By means of the above solution, this utility model has at least the following advantages: The upper injection-molded concave cavity seat, the injection-molded support seat, and the lower injection-molded protrusion seat of this utility model form a special cavity with a hand handle ring, realizing the integral molding of the hand handle ring and the dish body.
[0015] This invention features two sets of heat circulation pipes connected to a heat source and a cold source, respectively. In conjunction with the heat circulation pipes surrounding the cavity, the temperature fluctuation in the cavity area can be controlled, reducing shrinkage cavities and deformation.
[0016] This invention uses first, second, and third guide pillars to position components at different levels, control mold closing deviations, and avoid uneven product wall thickness.
[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the following are the preferred embodiments of this utility model and are described in detail with reference to the accompanying drawings. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of a cell culture dish injection mold with a handheld ring according to the present invention; Figure 2 yes Figure 1 A schematic diagram of the structure after removing the top cover plate; Figure 3 yes Figure 2 A schematic diagram of the structure after removing the injection-molded mounting plate; Figure 4 yes Figure 3 Schematic diagram of the upper and middle mold base; Figure 5 yes Figure 3 A schematic diagram of the structure after removing the upper mold base; Figure 6 yes Figure 5 Schematic diagram of the structure of the middle and lower template; Figure 7 yes Figure 5 A schematic diagram of the structure after removing the lower template; Figure 8 yes Figure 7 Schematic diagram of the structure of the two injection cavity components; Figure 9 yes Figure 8 A schematic diagram of the structure of one of the injection molding cavity components; Figure 10 yes Figure 9 Schematic diagram of the internal structure of the injection molding cavity assembly; Figure 11 This is a schematic diagram of the structure of the cell culture dish after processing according to this utility model.
[0020] The meanings of the labels in the figures are as follows.
[0021] 1. Top cover plate, 2. Injection part mounting plate, 3. Upper mold base, 4. Lower mold plate, 5. Lower support plate, 6. Injection part, 7. Injection part receiving cavity, 8. Side locking bracket, 9. Injection part body, 10. Injection main pipe, 11. Injection branch pipe, 12. First guide post, 13. Upper mold mounting groove, 14. Second guide post, 15. Third guide post, 16. Injection cavity assembly, 17. Hot circulation pipe, 18. Lower mold mounting groove, 19. Lower mold through hole, 20. Upper injection cavity seat, 21. Injection support seat, 22. Lower injection bump seat, 23. Injection pipe, 24. Injection cavity, 25. Hot circulation pipe, 26. Cell culture dish. Detailed Implementation
[0022] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0023] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] The first embodiment of this utility model: like Figures 1-11 As shown, a cell culture dish injection mold with a handheld ring in this embodiment includes an upper cover plate 1, an injection part mounting plate 2, an upper mold base 3, a lower template 4 and a lower support plate 5 stacked together from top to bottom, as well as an injection part 6 and an injection cavity assembly 16.
[0025] A side locking bracket 8 is installed between the injection molding part mounting plate 2, the upper mold base 3, the lower template 4, and the lower support plate 5.
[0026] The upper cover plate 1, the injection molding part mounting plate 2, the upper mold base 3 and the lower mold plate 4 are guided and installed together by a number of first guide pillars 12; the upper mold base 3 and the lower mold plate 4 are guided and installed together by a number of second guide pillars 14; the upper mold base 3, the lower mold plate 4 and the lower support plate 5 are guided and installed together by a number of third guide pillars 15.
[0027] The injection molded part 6 includes an injection molded part body 9, a main injection pipe 10 is installed at the top center of the injection molded part body 9, and several injection branch pipes 11 are installed at the bottom of the injection molded part body 9.
[0028] The injection molded part body 9 is installed in the injection molded part receiving cavity 7 on the injection molded part mounting plate 2, and the injection main pipe 10 can pass through the upper cover plate 1 and continue to extend to its top outer side.
[0029] The injection cavity assembly 16 includes, from top to bottom, an upper injection cavity seat 20 and a lower injection bump seat 22. The upper injection cavity seat 20 is installed at the bottom of the upper mold seat 3. An injection support seat 21 is installed on the lower template 4 outside the lower injection bump seat 22. The top of the lower injection bump seat 22 passes through the inside of the injection support seat 21 and then forms an injection cavity 24 for preparing cell culture dishes 26 between it and the upper injection cavity seat 20 above.
[0030] Several upper mold mounting slots 13 for mounting the upper injection cavity seat 20 are provided at the bottom of the upper mold base 3. Several lower mold mounting slots 18 for mounting the injection support seat 21 are provided at the top of the lower mold plate 4. A lower mold through hole 19 for mounting the lower injection protrusion seat 22 is provided on the lower mold plate 4 at the bottom of the lower mold mounting slot 18. The lower injection protrusion seat 22 is fixedly mounted on the lower support plate 5 below.
[0031] Sealing rings are installed at the connection points between the upper injection cavity seat 20, the injection support seat 21, and the lower injection protrusion seat 22.
[0032] An injection pipe 23 connected to the injection branch pipe 11 and the injection cavity 24 is installed on the upper injection cavity seat 20, and several hot circulation pipes 25 for installing the hot circulation pipe 17 are installed on the upper injection cavity seat 20.
[0033] There are two sets of heat circulation pipes 17, which are connected to external heat sources and cold sources respectively.
[0034] The second embodiment of this utility model: like Figures 1-11 As shown, this embodiment of a cell culture dish injection mold with a handheld ring includes a multi-layer template assembly, an injection feeding assembly, an injection cavity assembly, a guiding and positioning assembly, a thermal circulation temperature control assembly, and a sealing and leak-proof assembly. The specific structure and connection relationship of each component are as follows: 1. Multi-layer template assembly: The upper cover plate 1, injection molded part mounting plate 2, upper mold base 3, lower template 4 and lower support plate 5 are stacked and fixed from top to bottom; wherein, the injection molded part mounting plate 2 has an injection molded part receiving cavity 7 in the middle for accommodating the injection molded part, the upper mold base 3 has several (two in this embodiment) upper mold mounting grooves 13 at the bottom for installing the upper injection cavity seat, the lower template 4 has a lower mold mounting groove 18 at the top corresponding to the upper mold mounting groove 13, the lower mold mounting groove 18 has a lower mold through hole 19 at the bottom, and the lower injection molded protrusion seat 22 is bolted to the lower support plate 5 through the lower mold through hole 19. 2. Injection Molding Feeding Assembly: Includes injection molded part 6 and injection molding pipe 23; injection molded part 6 consists of injection molded part body 9, injection main pipe 10 and 4 injection branch pipes 11. Injection molded part body 9 is embedded in injection molded part receiving cavity 7. Injection main pipe 10 vertically penetrates the top of injection molded part body 9 and extends through the upper cover plate 1 to its outside (for docking with external injection molding machine). 4 injection branch pipes 11 are evenly distributed at the bottom of injection molded part body 9 and are connected to injection molding pipes 23 one by one. One end of injection molding pipe 23 is connected to injection branch pipe 11, and the other end extends to upper injection cavity seat 20 and is connected to injection cavity 24. 3. Injection Molding Cavity Assembly: The core structure for achieving integrated molding of the handheld ring, from top to bottom, includes an upper injection molding cavity seat 20, an injection molding support seat 21, and a lower injection molding protrusion seat 22; the upper injection molding cavity seat 20 is fixed to the upper mold mounting groove 13 by bolts, and its inner wall has an arc-shaped groove that matches the handheld ring; the injection molding support seat 21 is embedded in the lower mold mounting groove 18, and its inner side has a guide hole that matches the lower injection molding protrusion seat 22; the top of the lower injection molding protrusion seat 22 has a protrusion corresponding to the groove of the handheld ring, and its bottom is welded and fixed to the lower support plate 5; after the three are molded together, a closed injection molding cavity 24 is formed for molding the cell culture dish 26 (including the handheld ring). 4. Guiding and positioning components: including 4 first guide pillars 12, 4 second guide pillars 14, and 4 third guide pillars 15; the first guide pillars 12 are evenly distributed at the four corners of the mold, passing through the upper cover plate 1, the injection part mounting plate 2, and the upper mold base 3 in sequence, and are inserted into the guide holes of the lower mold plate 4 (to control the coaxiality of the upper mold plate); the second guide pillars 14 are located in the middle of the long side of the mold, passing through the upper mold base 3 and being inserted into the lower mold plate 4 (to assist the upper mold base and the lower mold plate in docking); the third guide pillars 15 are located in the middle of the short side of the mold, passing through the upper mold base 3 and the lower mold plate 4, and are fixed to the lower support plate 5 (to enhance the stability of the lower structure); all guide pillars are made of 45# steel with chrome plating (hardness ≥ HRC50). 5. Thermal circulation temperature control assembly: This includes two sets of thermal circulation pipes 17 and several thermal circulation pipes 25. The thermal circulation pipes 25 are spirally arranged inside the upper injection cavity seat 20 (surrounding the injection cavity 24). The two sets of thermal circulation pipes 17 are respectively connected to an external heat source (80~100℃ hot water) and a cold source (15~25℃ cold water), and are connected to both ends of the thermal circulation pipes 25 via quick-connect couplings. The two independent thermal circulation pipes are respectively connected to an external heat source (hot water / hot oil) and a cold source (cold water). Together with the thermal circulation pipes surrounding the cavity inside the upper injection cavity seat, the temperature fluctuation in the cavity area can be stably controlled within ±2℃, greatly reducing the product shrinkage and warpage defect rate.
[0035] 6. Sealing and leak-proof components: including two high-temperature resistant silicone rubber sealing rings (temperature range -20℃ to 200℃), which are respectively embedded in the sealing groove at the bottom of the upper injection cavity seat 20 (where it connects with the injection support seat 21) and the sealing groove at the top of the injection support seat 21 (where it connects with the lower injection protrusion seat 22). After mold closing, the compression of the sealing rings is controlled at 0.5~0.8mm (to ensure airtightness). 7. Locking reinforcement components: One side locking bracket 8 is installed on one side of the mold. Each side locking bracket 8 is connected to the injection molding part mounting plate 2, the upper mold base 3, the lower template 4 and the lower support plate 5 in sequence by two M12 high-strength bolts. After the mold is closed, the bolts are tightened to eliminate the gap between the templates.
[0036] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A cell culture dish injection mold with a hand ring, comprising an upper cover plate (1), an injection part mounting plate (2), an upper mold base (3), a lower template (4) and a lower support plate (5) stacked together from top to bottom, as well as an injection part (6) and an injection cavity assembly (16). Its features are: The injection molded part (6) includes an injection molded part body (9), a main injection pipe (10) is installed at the top center of the injection molded part body (9), and several injection branch pipes (11) are installed at the bottom of the injection molded part body (9). The injection cavity assembly (16) includes an upper injection cavity seat (20) and a lower injection bump seat (22) from top to bottom. The upper injection cavity seat (20) is installed at the bottom of the upper mold seat (3). An injection support seat (21) is installed on the lower template (4) outside the lower injection bump seat (22). The top of the lower injection bump seat (22) passes through the inside of the injection support seat (21) and then forms an injection cavity (24) with the upper injection cavity seat (20). An injection pipe (23) connected to the injection branch pipe (11) and the injection cavity (24) is installed on the upper injection cavity seat (20), and several hot circulation pipes (25) for installing hot circulation pipes (17) are installed on the upper injection cavity seat (20).
2. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, The injection molded part body (9) is installed in the injection molded part receiving cavity (7) on the injection molded part mounting plate (2), and the injection main pipe (10) can pass through the upper cover plate (1) and continue to extend to its top outer side.
3. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, A side locking bracket (8) is installed between the injection molding part mounting plate (2), the upper mold base (3), the lower template (4) and the lower support plate (5).
4. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, The upper cover plate (1), injection molding mounting plate (2), upper mold base (3) and lower template (4) are guided and installed together by a number of first guide posts (12); the upper mold base (3) and lower template (4) are guided and installed together by a number of second guide posts (14); the upper mold base (3), lower template (4) and lower support plate (5) are guided and installed together by a number of third guide posts (15).
5. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, Several upper mold mounting slots (13) for installing upper injection cavity seats (20) are provided at the bottom of the upper mold base (3), and several lower mold mounting slots (18) for installing injection support seats (21) are provided at the top of the lower mold plate (4). A lower mold through hole (19) for installing lower injection protrusion seats (22) is provided on the lower mold plate (4) at the bottom of the lower mold mounting slots (18).
6. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, The lower injection molding protrusion seat (22) is fixedly installed on the lower support plate (5) below.
7. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, The number of the heat circulation pipes (17) is two sets, and they are respectively connected to an external heat source and a cold source.
8. The cell culture dish injection mold with a handheld ring as described in claim 1, characterized in that, Sealing rings are installed at the connection points between the upper injection cavity seat (20), the injection support seat (21), and the lower injection protrusion seat (22).