A quick-release structure of a carrier roller

Abstract

The utility model belongs to tobacco processing equipment technical field, concretely relates to a kind of supporting roller of quick release structure, including supporting roller cover, supporting roller body, inner lining strip, inner shaft, positioning sleeve, positioning block and rack;Supporting roller cover is sleeved on the surface of supporting roller body, inner lining strip is installed in the axial through guide slot inside supporting roller body, and the protruding part of both ends of inner lining strip passes through supporting roller cover, inner shaft is inserted into supporting roller body, and the both ends of inner shaft are installed through the inner hole of bearing respectively, bearing is positioned by the protruding part of inner lining strip, by being installed with one positioning sleeve in the both ends of inner shaft, the axial dimension positioning sleeve of inner shaft is positioned;Positioning block is positioned and connected with rack by screw, positioning sleeve is clamped in the recess of positioning block.This supporting roller device is shortened maintenance time under the help of quick release structure itself, reduces the labor intensity of maintenance worker.

Description

Technical Field

[0001] This utility model belongs to the technical field of tobacco processing equipment, and specifically relates to a quick-release structure idler roller. Background Technology

[0002] In the tobacco processing production line, the tobacco stems are washed and then rinsed using a conveyor belt. The belt has a soft, evenly distributed mesh surface. To ensure efficient operation, idlers are installed at the bottom of the belt for even support, preventing surface collapse and ensuring smooth conveying. However, the processed tobacco stems have a high surface moisture content, which directly drips onto the idlers, creating a damp working environment that leads to corrosion. Disassembling ordinary idlers after a rusting is difficult and hinders repair, negatively impacting the conveyor belt's performance. Furthermore, the varying weights of the tobacco stems conveyed by the belt require different idler diameters, increasing the variety of idlers needed and necessitating the preparation of numerous spare parts, thus incurring maintenance costs. Utility Model Content

[0003] The purpose of this invention is to provide a quick-release idler roller that ensures stable operation of conveyor equipment. The quick-release design of the idler roller body effectively solves the idler roller maintenance problem caused by corrosion in humid working environments. It also improves the interchangeability of the idler roller, reduces the types of parts used for maintenance, and shortens maintenance time.

[0004] To achieve the above objectives, this application employs the following technical solution:

[0005] A quick-release idler roller includes an idler outer sleeve, an idler body, an inner liner strip, an inner shaft, a positioning sleeve, a positioning block, and a frame.

[0006] The outer sleeve of the idler roller is fitted onto the surface of the idler roller body. The inner liner is installed in the axially penetrating guide groove inside the idler roller body, and the protrusions at both ends of the inner liner pass through the outer sleeve of the idler roller. The inner shaft passes into the idler roller body, and the two ends of the inner shaft are respectively installed through the inner holes of the bearings. The bearings are positioned by the protrusions of the inner liner. The axial dimension of the inner shaft is positioned by the positioning sleeves installed at each end of the inner shaft.

[0007] The positioning block is connected to the frame by screws, and the positioning sleeve is snapped into the groove of the positioning block.

[0008] Furthermore, the outer sleeve of the idler roller is made of a non-metallic material.

[0009] Furthermore, the idler roller outer sleeve includes a cylindrical idler roller outer sleeve body with openings at both ends, and a plurality of first positioning holes are provided circumferentially on the sides of the idler roller outer sleeve body near both ends.

[0010] Furthermore, the idler body includes a cylindrical idler body body with openings at both ends. Multiple second positioning holes are provided circumferentially on the sides of the idler body body near both ends. The second positioning holes correspond one-to-one with the first positioning holes. An axially penetrating guide groove is provided on the inner side of the idler body body, and the guide groove passes through the second positioning holes.

[0011] Furthermore, four axially penetrating guide grooves are provided on the inner side of the idler roller body, and an inner liner strip is provided in each guide groove.

[0012] Furthermore, the inner lining strip includes an inner lining strip body and protrusions disposed near both ends of the inner lining strip body.

[0013] Furthermore, the positioning sleeve includes a cylindrical positioning sleeve body and a rectangular portion disposed at one end of the positioning sleeve body, wherein the rectangular portion engages with the groove.

[0014] The beneficial effects of this utility model are:

[0015] Once assembled, this idler roller device provides an effective and reliable support structure for conveyor belts with stubble. It can be freely combined with idler jackets of different outer diameters to obtain idlers of different diameters for conveyor belts with different working requirements. This reduces spare parts inventory, saves maintenance costs, and shortens maintenance time and reduces the labor intensity of maintenance workers with the help of its own quick-release structure. Attached Figure Description

[0016] Figure 1 This is an exploded structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the installation structure for this utility model.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1. Idler outer sleeve; 2. Idler body; 3. Inner liner strip; 4. Inner shaft; 5. Bearing; 6. Positioning sleeve; 7. Screw; 8. Positioning block; 9. Frame; 11. First positioning hole; 21. Second positioning hole; 31. Inner liner strip body; 32. Protrusion; 61. Positioning sleeve body; 62. Rectangular part; 81. Groove. Detailed Implementation

[0020] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings. The following embodiments are merely exemplary and can only be used to explain and illustrate the technical solution of this utility model, and should not be construed as limiting the technical solution of this utility model.

[0021] This device is installed at the bottom of the conveyor belt for stubble removal, providing support for the conveyor belt. The installation dimensions and angles of the idlers meet the working requirements of the conveyor belt. The idlers themselves run smoothly and without noise. Through reasonable distribution, they ensure their own supporting effect and improve the operating efficiency of the conveyor belt equipment.

[0022] The device is installed inside the frame of the conveyor equipment. The surface of the idler roller contacts the conveyor belt in a line or narrow area, and continuously provides a certain support force during the operation of the conveyor belt to reduce the deformation of the conveyor belt surface.

[0023] The device consists of an outer sleeve for the idler roller, the idler roller body, an inner liner strip, an inner shaft, bearings, a positioning sleeve, and positioning blocks. The positioning blocks ensure the stability of the idler roller assembly during installation, and the idler roller operates in a horizontal axial position.

[0024] This device can meet the needs of different working scenarios of the idler roller by changing the diameter of the outer surface of the idler roller, and can effectively adjust the change of the support force of the idler roller without changing the installation reference.

[0025] The device has corresponding positioning holes on the outer sleeve and the roller body structure. The outer sleeve and the roller body are fitted with a clearance to meet the quick change requirements of the outer sleeve and facilitate the quick replacement of roller bodies with different outer diameters.

[0026] The device's inner liner is installed in the guide groove inside the idler roller body, and its axial positioning between the idler roller outer sleeve, the idler roller body, and the drive bearing is achieved by using the protrusions on its own structure.

[0027] The device's inner shaft features a stepless design, facilitating installation and maintenance. Relevant positioning requirements are achieved through the cooperation of other related parts.

[0028] The outer sleeve of the idler roller is made of non-metallic material to reduce surface wear and operating noise, while most of the other parts are made of stainless steel to meet the working requirements in humid environments.

[0029] The main body of the device adopts a stepless design, which enables quick disassembly during the maintenance process and facilitates maintenance work on bearings in a rusted and disassembled state in a humid working environment.

[0030] This utility model has a good structural design and is easy to install and adjust. It can provide an effective and reliable idler device for conveyor belts, shorten maintenance time, reduce the number of spare parts, and save equipment maintenance costs.

[0031] Specifically, such as Figure 1 and Figure 2 As shown, this application provides a quick-release idler roller, including an idler outer sleeve 1, an idler body 2, an inner liner strip 3, an inner shaft 4, a positioning sleeve 6, a positioning block 8, and a frame 9.

[0032] In this application, the idler roller outer sleeve 1 is made of non-metallic material. The idler roller outer sleeve 1 includes a cylindrical idler roller outer sleeve body with openings at both ends. Multiple first positioning holes 11 are provided on the circumferential sides of the idler roller outer sleeve body near both ends.

[0033] In this application, the idler body 2 includes a cylindrical idler body body with openings at both ends. Multiple second positioning holes 21 are circumferentially arranged on the sides of the idler body body near both ends. Each second positioning hole 21 corresponds one-to-one with a first positioning hole 11. Four axially penetrating guide grooves are provided on the inner side of the idler body body, each guide groove passing through a second positioning hole. Specifically, each guide groove includes a second positioning hole at its bottom near both ends. The installation and assembly method involves fitting the idler outer sleeve 1 onto the idler body 2, aligning the two ends of the idler outer sleeve with the idler body body, and aligning the first positioning hole 11 with the second positioning hole 21.

[0034] In this application, there are four inner liner strips 3, each with the same shape and structure. Each inner liner strip 3 includes an inner liner strip body 31 and protrusions 32 located near both ends of the inner liner strip body. The inner liner strips are installed corresponding to the guide grooves inside the idler roller body. The protrusions of the inner liner strips pass through the second positioning hole on the idler roller body and then through the first positioning hole on the idler roller outer sleeve, thus mutually locking the idler roller body and the idler roller outer sleeve. The bearings are inserted into the assembly of parts consisting of the idler roller body, inner liner strips, and idler roller outer sleeves from both ends, and the protrusions of the inner liner strips are used to position the bearings.

[0035] The inner shaft 4 is inserted into the roller body 2, and both ends of the inner shaft 4 are installed through the inner holes of the bearings 5 ​​respectively. The axial dimension of the inner shaft is accurately positioned by the positioning sleeve. In this application, the positioning sleeve 6 includes a cylindrical positioning sleeve body 61 and a rectangular part 62 provided at one end of the positioning sleeve body. The rectangular part 62 is engaged with the groove 81 of the positioning block 8.

[0036] In this application, the positioning blocks 8 on both sides are respectively positioned and connected to the corresponding side frame 9 by a set of screws 7. The notch inside the positioning block is installed horizontally with the frame facing upward. Finally, the rectangular part 62 on the positioning sleeve at both ends of the assembly part is installed into place from top to bottom, corresponding to the groove 81 of the positioning block.

[0037] Once assembled, this idler assembly provides an effective and reliable support structure for conveyor belts with stubble. It can be freely combined with idler jackets of different outer diameters to obtain idlers of varying diameters for conveyor belts with different operating requirements, reducing spare parts inventory and saving maintenance costs. Its quick-release structure also shortens maintenance time and reduces the workload of maintenance workers.

[0038] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A quick-release idler roller, characterized in that, Includes idler outer sleeve, idler body, inner liner strip, inner shaft, positioning sleeve, positioning block and frame; The outer sleeve of the idler roller is fitted onto the surface of the idler roller body. The inner liner is installed in the axially penetrating guide groove inside the idler roller body, and the protrusions at both ends of the inner liner pass through the outer sleeve of the idler roller. The inner shaft passes into the idler roller body, and the two ends of the inner shaft are respectively installed through the inner holes of the bearings. The bearings are positioned by the protrusions of the inner liner. The axial dimension of the inner shaft is positioned by the positioning sleeves installed at each end of the inner shaft. The positioning block is connected to the frame by screws, and the positioning sleeve is snapped into the groove of the positioning block.

2. The quick-release idler roller according to claim 1, characterized in that, The outer casing of the idler roller is made of non-metallic material.

3. The quick-release idler roller according to claim 1, characterized in that, The idler roller outer sleeve includes a cylindrical idler roller outer sleeve body with openings at both ends, and a plurality of first positioning holes are provided on the circumferential sides of the idler roller outer sleeve body near both ends.

4. The quick-release idler roller according to claim 3, characterized in that, The idler body includes a cylindrical idler body body with openings at both ends. Multiple second positioning holes are provided circumferentially on the sides of the idler body body near both ends. The second positioning holes correspond one-to-one with the first positioning holes. An axially penetrating guide groove is provided on the inner side of the idler body body, and the guide groove passes through the second positioning holes.

5. The quick-release idler roller according to claim 1, characterized in that, Four axially penetrating guide grooves are provided on the inner side of the idler roller body, and an inner liner strip is provided in each guide groove.

6. The quick-release idler roller according to claim 1, characterized in that, The inner lining strip includes an inner lining strip body and protrusions located near both ends of the inner lining strip body.

7. The quick-release idler roller according to claim 1, characterized in that, The positioning sleeve includes a cylindrical positioning sleeve body and a rectangular portion disposed at one end of the positioning sleeve body, wherein the rectangular portion engages with the groove.

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