A winding device for processing automobile non-woven fabric

Abstract

The utility model discloses a kind of winding equipment for automobile non-woven fabric processing, including workbench, the upper surface of workbench is equipped with fixed plate, driving mechanism is installed on the fixed plate, displacement mechanism is installed on the opposite side of the fixed plate, fixed frame is installed on the side of the fixed plate, scrubbing mechanism is installed on the fixed frame, limit mechanism is installed at one end of the workbench.The winding equipment for automobile non-woven fabric processing of the utility model, in winding process, electric push rod can be according to the thickness and position adjustment of non-woven fabric the contact degree of roll brush and non-woven fabric, driving motor one drives roll brush rotation, and the surface of the non-woven fabric that passes is scrubbed.Through this mode, the dirt, impurities and other pollutants adhered to the surface of non-woven fabric can be effectively removed, to avoid these pollutants with non-woven fabric being wound up, thereby significantly improve the appearance quality of non-woven fabric, make it more neat, satisfy the high requirement of material appearance to automobile interior decoration.

Description

Technical Field

[0001] This utility model relates to the field of automotive nonwoven fabric technology, and in particular to a winding device for processing automotive nonwoven fabric. Background Technology

[0002] Automotive nonwoven fabrics, as an important automotive interior material, possess numerous advantages such as light weight, softness, sound absorption, and heat insulation, and are widely used in the automotive manufacturing industry. In the production and processing of automotive nonwoven fabrics, the winding process is a crucial step, as its quality directly affects the convenience of subsequent storage, transportation, further processing, and product quality.

[0003] Chinese patent application CN202020879971.9 discloses a winding device for nonwoven fabric processing. This device includes a winding table with a fixed plate on its upper surface. Rotary shafts are symmetrically embedded in the inner side of the fixed plate, and both shafts are rotatably connected to the fixed plate via bearings. This invention features a novel design, connecting the fixed shafts at both ends of the rotating drum to the rotating shafts. This facilitates disassembly of the drum after winding. The sliding mechanism can be adjusted on the first fixed rod to fix the position of the nonwoven fabric during winding, preventing positional shifts that could lead to uneven fabric rolls. Adjusting the position of the movable arm allows the rollers to press against the drum; the relative movement between them ensures a more compact and neat winding of the nonwoven fabric, guaranteeing a high success rate and significantly improving work efficiency.

[0004] However, existing winding devices still have some defects. They lack cleaning devices, which means that these contaminants are wound up along with the nonwoven fabric during the winding process, affecting the appearance quality of the nonwoven fabric. The contaminants may also damage the performance of the nonwoven fabric and shorten its service life. Utility Model Content

[0005] To address the aforementioned shortcomings in the existing technology, this utility model provides a winding device for automotive nonwoven fabric processing. The purpose is to solve the problems caused by the lack of a cleaning device, which results in contaminants being wound up along with the nonwoven fabric during the winding process, affecting the appearance quality of the nonwoven fabric. Contaminants may also damage the performance of the nonwoven fabric and shorten its service life.

[0006] To achieve the above-mentioned utility model objectives, the technical solution adopted by this utility model is as follows: a winding device for processing automotive nonwoven fabric, including a worktable, a fixed plate installed on the upper surface of the worktable, a driving mechanism installed on the fixed plate, a displacement mechanism installed on the opposite side of the fixed plate, a fixed frame installed on one side of the fixed plate, a brushing mechanism installed on the fixed frame, a guide roller installed on one side of the brushing mechanism, a limit mechanism installed at one end of the worktable, and a pair of support legs installed on the lower surface of the worktable;

[0007] The brushing mechanism includes an electric push rod fixedly installed on the top of a fixed frame. The extended end of the electric push rod is fixedly connected to a mounting frame. One end of the mounting frame is equipped with a drive motor. The output end of the drive motor is connected to a roller brush.

[0008] Furthermore, the drive mechanism includes a pair of mounting plates mounted on the top of one side of the fixed plate. A drive motor is mounted on the mounting plate, and a worm gear is driven to the output end of the drive motor. A mounting cone is rotatably connected to the fixed plate, and a baffle is mounted on the mounting cone. A worm wheel is mounted on one end of the mounting cone.

[0009] Furthermore, the worktable is provided with a pair of guide rails, and adjustment holes are installed between the guide rails.

[0010] Furthermore, the displacement mechanism includes a slider slidably connected to a guide rail, a connecting plate mounted on the top of the slider, a second mounting cone seat rotatably connected to the connecting plate, an insert rod sleeved on the slider, and the bottom end of the insert rod being inserted into an adjustment hole.

[0011] Furthermore, the limiting mechanism includes a second electric push rod fixedly installed at the bottom of the worktable. A push plate is fixedly connected to the extended end of the second electric push rod, and an anti-slip pad is installed on the upper surface of the push plate. A pair of guide rods are sleeved on the worktable, and the top end of each guide rod is fixedly connected to the bottom end of the push plate.

[0012] Furthermore, a take-up seat is connected between the second mounting cone and the first mounting cone.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model discloses a winding device for processing automotive nonwoven fabrics. During the winding process, an electric push rod adjusts the contact degree between the roller brush and the nonwoven fabric according to the thickness and position of the nonwoven fabric. A drive motor rotates the roller brush, scrubbing the surface of the nonwoven fabric. In this way, dust, impurities, and other contaminants adhering to the surface of the nonwoven fabric can be effectively removed, preventing these contaminants from being rolled up with the nonwoven fabric. This significantly improves the appearance quality of the nonwoven fabric, making it cleaner and more aesthetically pleasing, meeting the high requirements for material appearance in automotive interiors. Attached Figure Description

[0015] Figure 1 This is a front view of a winding device for processing nonwoven fabrics for automobiles according to this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of a winding device for processing automotive nonwoven fabric according to this utility model;

[0017] Figure 3 This is an enlarged view of the brushing mechanism of a winding device for processing nonwoven fabrics for automobiles, according to this utility model.

[0018] Figure 4 This is a left view of a winding device for processing nonwoven fabrics for automobiles according to this utility model;

[0019] Figure 5 This is an enlarged view of the limiting mechanism of a winding device for processing nonwoven fabrics for automobiles, according to this utility model.

[0020] Appendix Label Reference Table:

[0021] 1. Worktable; 101. Guide rail; 102. Adjustment hole; 2. Fixing plate; 3. Drive mechanism; 301. Mounting plate; 302. Drive motor one; 303. Worm gear; 304. Mounting cone one; 305. Worm wheel; 306. Baffle; 4. Displacement mechanism; 401. Slider; 402. Connecting plate; 403. Insert rod; 404. Mounting cone two; 5. Fixing frame; 6. Brushing mechanism; 601. Electric push rod one; 602. Mounting frame; 603. Drive motor one; 604. Roller brush; 7. Guide roller; 8. Limiting mechanism; 801. Electric push rod two; 802. Push plate; 803. Guide rod; 804. Anti-slip pad; 9. Support leg; 10. Rewinding seat. Detailed Implementation

[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0023] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0024] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0025] like Figures 1 to 5 As shown, a winding device for processing automotive nonwoven fabric includes a worktable 1, a fixed plate 2 installed on the upper surface of the worktable 1, a drive mechanism 3 installed on the fixed plate 2, a displacement mechanism 4 installed on the opposite side of the fixed plate 2, a fixed frame 5 installed on one side of the fixed plate 2, a brushing mechanism 6 installed on the fixed frame 5, a guide roller 7 installed on one side of the brushing mechanism 6, a limit mechanism 8 installed at one end of the worktable 1, and a pair of support legs 9 installed on the lower surface of the worktable 1.

[0026] The brushing mechanism 6 includes an electric push rod 601 fixedly installed on the top of the fixed frame 5. The extended end of the electric push rod 601 is fixedly connected to the mounting frame 602. One end of the mounting frame 602 is equipped with a drive motor 603. The output end of the drive motor 603 is connected to a roller brush 604.

[0027] According to the above scheme, based on the thickness and surface contamination level of the nonwoven fabric to be rolled up, the position of the mounting frame 602 is adjusted by controlling the extension or retraction of the electric push rod 601, thereby adjusting the contact degree between the roller brush 604 and the nonwoven fabric. When the nonwoven fabric passes through the brushing mechanism 6, the drive motor 603 starts, driving the roller brush 604 to rotate and brush the surface of the nonwoven fabric, effectively removing dust, impurities and other pollutants from the surface of the nonwoven fabric, and improving the appearance quality and performance of the nonwoven fabric.

[0028] The drive mechanism 3 includes a pair of mounting plates 301 mounted on the top of one side of the fixed plate 2. A drive motor 302 is mounted on the mounting plate 301. A worm gear 303 is connected to the output end of the drive motor 302. A mounting cone 304 is rotatably connected to the fixed plate 2. A baffle 306 is mounted on the mounting cone 304. A worm wheel 305 is mounted on one end of the mounting cone 304.

[0029] Through the above scheme, during the winding process, the drive motor 302 starts, driving the worm 303 to rotate. The worm 303 meshes with the worm wheel 305, thereby driving the mounting cone 304 to rotate. Since the winding seat 10 is connected between the mounting cone 304 and the mounting cone 404 of the displacement mechanism 4, the rotation of the mounting cone 304 drives the winding seat 10 to rotate, realizing the winding of the nonwoven fabric. The worm gear transmission has self-locking properties, which can prevent the winding seat 10 from reversing or loosening due to external forces during the winding process, ensuring the stability and reliability of the winding.

[0030] The workbench 1 is provided with a pair of guide rails 101, and an adjustment hole 102 is installed between the guide rails 101.

[0031] The displacement mechanism 4 includes a slider 401 slidably connected to the guide rail 101, a connecting plate 402 installed at the top of the slider 401, a mounting cone seat 404 rotatably connected to the connecting plate 402, and an insert rod 403 sleeved on the slider 401, with the bottom end of the insert rod 403 inserted and connected to the adjustment hole 102.

[0032] With the above solution, when it is necessary to change the nonwoven fabric winding of different specifications or adjust the position of the winding seat 10, the operator can pull out the insertion rod 403 from the adjustment hole 102, and then slide the slider 401 to move the mounting cone seat 404 to the appropriate position. After determining the position, insert the insertion rod 403 into the corresponding adjustment hole 102 to fix the slider 401, thereby ensuring the accuracy of the installation position of the winding seat 10 and meeting the winding requirements of nonwoven fabrics of different specifications.

[0033] The limiting mechanism 8 includes an electric push rod 801 fixedly installed at the bottom of the worktable 1. The extended end of the electric push rod 801 is fixedly connected to a push plate 802. An anti-slip pad 804 is installed on the upper surface of the push plate 802. A pair of guide rods 803 are sleeved on the worktable 1. The top end of the guide rod 803 is fixedly connected to the bottom end of the push plate 802.

[0034] Through the above scheme, during the nonwoven fabric winding process, the electric push rod 801 is activated, pushing the push plate 802 upward, so that the anti-slip pad 804 comes into contact with the nonwoven fabric, which plays a limiting role and prevents the nonwoven fabric from deviating during the winding process. The guide rod 803 ensures the stability of the push plate 802 as it rises and falls, making the limiting process more precise and ensuring that the nonwoven fabric can accurately enter the winding seat 10 for winding, thereby improving the neatness and quality of the winding.

[0035] A take-up seat 10 is connected between mounting cone seat 2 404 and mounting cone seat 1 304.

[0036] The usage process of this utility model patent is as follows: Before starting the equipment, the position of the winding seat 10 is adjusted by the displacement mechanism 4 according to the specifications and requirements of the nonwoven fabric to be wound, so that it meets the production needs. The nonwoven fabric is passed through the brushing mechanism 6 and the guide roller 7 in sequence and placed on the winding seat 10. The drive motor 302 of the drive mechanism 3 is started to drive the winding seat 10 to rotate and start winding the nonwoven fabric. At the same time, the electric push rod 601 and the drive motor 603 of the brushing mechanism 6 are started to make the roller brush 604 contact the surface of the nonwoven fabric and brush it to remove contaminants from the surface of the nonwoven fabric. During the winding process, the electric push rod 801 of the limiting mechanism 8 is started in time to push the push plate 802 to rise and limit the nonwoven fabric to prevent it from deviating. When the nonwoven fabric is wound, the operation of the drive mechanism 3 and the brushing mechanism 6 is stopped, and the wound nonwoven fabric roll is removed to complete one winding operation. Through the coordinated work of the above components, this equipment can efficiently and stably complete the winding task of automotive nonwoven fabric.

[0037] The above description is only a preferred embodiment of this utility model patent and is not intended to limit this utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.

Claims

1. A winding device for processing automotive nonwoven fabrics, characterized in that, The worktable includes a workbench (1), a fixed plate (2) is mounted on the upper surface of the workbench (1), a drive mechanism (3) is mounted on the fixed plate (2), a displacement mechanism (4) is mounted on the opposite side of the fixed plate (2), a fixed frame (5) is mounted on one side of the fixed plate (2), a brushing mechanism (6) is mounted on the fixed frame (5), a guide roller (7) is mounted on one side of the brushing mechanism (6), a limit mechanism (8) is mounted at one end of the workbench (1), and a pair of support legs (9) are mounted on the lower surface of the workbench (1). The brushing mechanism (6) includes an electric push rod (601) fixedly installed on the top of the fixed frame (5). The extended end of the electric push rod (601) is fixedly connected to a mounting frame (602). One end of the mounting frame (602) is equipped with a drive motor (603). The output end of the drive motor (603) is connected to a roller brush (604).

2. The winding equipment for processing automotive nonwoven fabric according to claim 1, characterized in that: The drive mechanism (3) includes a pair of mounting plates (301) mounted on the top of one side of the fixed plate (2). A drive motor (302) is mounted on the mounting plate (301). A worm gear (303) is connected to the output end of the drive motor (302). A mounting cone (304) is rotatably connected to the fixed plate (2). A baffle (306) is mounted on the mounting cone (304). A worm wheel (305) is mounted on one end of the mounting cone (304).

3. The winding equipment for processing automotive nonwoven fabric according to claim 1, characterized in that: The workbench (1) is provided with a pair of guide rails (101), and an adjustment hole (102) is installed between the guide rails (101).

4. The winding equipment for processing automotive nonwoven fabrics according to claim 3, characterized in that: The displacement mechanism (4) includes a slider (401) slidably connected to the guide rail (101), a connecting plate (402) is installed at the top of the slider (401), a second mounting cone (404) is rotatably connected to the connecting plate (402), and a plug rod (403) is sleeved on the slider (401), with the bottom end of the plug rod (403) inserted and connected to the adjustment hole (102).

5. A winding device for processing automotive nonwoven fabrics according to claim 1, characterized in that: The limiting mechanism (8) includes an electric push rod two (801) fixedly installed at the bottom of the workbench (1). The extended end of the electric push rod two (801) is fixedly connected to a push plate (802). An anti-slip pad (804) is installed on the upper surface of the push plate (802). A pair of guide rods (803) are sleeved on the workbench (1). The top end of the guide rod (803) is fixedly connected to the bottom end of the push plate (802).

6. A winding device for processing automotive nonwoven fabrics according to claim 4, characterized in that: A take-up seat (10) is connected between the second mounting cone (404) and the first mounting cone (304).

Images