A quick winding device for insulating material

CN224662162UActive Publication Date: 2026-08-21HUNAN HUACHUANGHONG NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522080301.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-27
Publication Date
2026-08-21
Estimated Expiration
2035-09-27

AI Technical Summary

Technical Problem

这些灰尘不仅影响材料的外观质量,对于某些精密应用(如电子绝缘、医疗绝缘等)而言,还可能影响其绝缘性能或洁净度要求,在收卷过程中,随着卷径的增大,外层材料对内层材料的压力也随之增加,灰尘被逐渐压实,难以在后续使用中轻易去除

Benefits of technology

该绝缘材料快速收卷装置,通过设置的限位弹簧、锁紧杆将吸尘网板固定在防护块内,设置的限位弹簧具备弹性,实现弹性拨动杆与收卷辊接触时,起到吸尘网板震动吸尘的工作,设置的弹性吸尘管与吸尘网板连接,实现利用吸尘网板将灰尘吸附至集尘腔内,设置的弧形限位环实现对收卷辊在转动时起到限位导向工作,设置的支撑杆对定位杆起到支撑作用,设置的活动套可在定位杆外壁做旋转工作,设置的弹性拨动杆外壁与收卷辊外壁接触,使其带动活动套在定位杆外壁转动,实现弹性拨动杆与吸尘网板接触,使吸尘网板产生轻微震动,可将在收卷时产生的灰尘吸附至集尘腔内,方便清理工作。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulation material quick winding device relates to insulation material winding technical field, including support frame, and the one end of support frame is provided with auxiliary dust collection component, and the dust collection net board is fixed in the protection block through the limiting spring, locking rod of setting, and limiting spring possesses elasticity, realizes elastic drive lever and winding roll contact, plays the work of dust collection net board vibration dust collection, and elastic dust collection pipe is connected with dust collection net board, realizes the utilization dust collection net board and adsorbs dust to dust collection cavity, and the arc limiting ring of setting realizes the limiting guide work to winding roll when rotating, and the support rod plays the supporting effect to the positioning rod, and the movable sleeve of setting can do the rotary work on the positioning rod outer wall, and the elastic drive lever outer wall of setting and winding roll outer wall contact, make it drive movable sleeve rotate on the positioning rod outer wall, realize elastic drive lever and dust collection net board contact, make dust collection net board produce slight vibration, can adsorb the dust produced when winding to dust collection cavity, and it is convenient to clean work.
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Description

Technical Field

[0001] This utility model relates to the field of insulating material winding technology, and in particular to a rapid winding device for insulating materials. Background Technology

[0002] In the processing, transportation, storage, and preparation for use of insulating materials, winding is a common and important step. Insulating materials, such as insulating tape, insulating film, and insulating cables, usually need to be neatly and compactly wound into rolls for subsequent use and management. However, in actual winding operations, especially under high-speed or continuous winding conditions, some technical difficulties are often encountered.

[0003] First, during the production, cutting, handling, or long-term storage of insulating materials, their surfaces inevitably become contaminated with dust, fiber debris, or other fine particles. This dust not only affects the appearance quality of the material, but for certain precision applications (such as electronic insulation and medical insulation), it may also affect its insulation performance or cleanliness requirements. During the winding process, as the roll diameter increases, the pressure of the outer layer material on the inner layer material also increases, and the dust is gradually compacted, making it difficult to remove easily in subsequent use.

[0004] To address the above problems, it is necessary to design a rapid winding device for insulating materials to overcome these issues. Utility Model Content

[0005] The main objective of this invention is to provide a rapid winding device for insulating materials, which can effectively solve the problems in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A device for rapid winding of insulating material includes a support frame, one end of which is provided with an auxiliary dust collection component; The auxiliary dust collection component includes a fixed plate disposed on the bottom of the inner side of the support frame. A protective block is connected to the top of the fixed plate. A limiting cavity is formed inside the protective block. Limiting springs are connected to both ends of the inner side of the limiting cavity. A locking rod is connected to the top of the limiting spring. A dust collection screen is connected to the top of the locking rod. An elastic dust collection tube is connected to the end of the dust collection screen away from the protective block. A dust collection chamber is connected to the end of the elastic dust collection tube away from the dust collection screen. A fan is connected to one end of the dust collection chamber. Support rods are connected to both ends of the top of the arc-shaped limiting ring. A connecting rod is connected to the top of the support rod. Arc-shaped limiting rings are connected to the tops of two adjacent connecting rods.

[0007] As a preferred embodiment of this utility model, one end of the support rod is connected to a positioning rod, the outer walls of the two positioning rods are fitted with movable seats, the outer walls of the movable seats are connected to movable sleeves, the outer walls of the movable sleeves are connected to elastic actuating rods, the end of the support frame near the dust collection chamber is connected to a motor, the output end of the motor is connected to a rotating shaft via a coupling, the output end of the rotating shaft is connected to a take-up roller, the end of the rotating shaft near the support frame is connected to a sealing plate, and the end of the take-up roller away from the rotating shaft passes through and drives the end of the support frame to be connected to a sealing flange.

[0008] As a preferred embodiment of this utility model, the support frame is threadedly fixedly connected to the three fixed plates, the fixed plates are fixedly connected to the protective block, and the protective block is fixedly connected to the multiple limiting springs.

[0009] As a preferred embodiment of this utility model, a plurality of the limiting springs are fixedly connected to the locking rod, the locking rod is rotatably connected to the dust collection mesh, and the dust collection mesh is rotatably connected to the elastic dust collection tube.

[0010] As a preferred embodiment of this utility model, the elastic suction pipe is rotatably connected to the dust collection chamber, the protective block is rotatably connected to the plurality of support rods, and the support rods are rotatably connected to the connecting rod.

[0011] As a preferred embodiment of this utility model, the connecting rod is rotatably connected to the arc-shaped limiting ring, the top of the arc-shaped limiting ring is not in contact with the outer wall of the winding roller, the movable seat is sleeved on the outer wall of the positioning rod, the movable sleeve is sleeved on the outer wall of the movable seat, and the movable sleeve is rotatably connected to the elastic actuating rod.

[0012] In a preferred embodiment of this utility model, the motor is connected to the rotating shaft via a coupling, the support frame is threadedly fixed to the sealing plate, the rotating shaft is rotatably connected to the winding roller, and the winding roller is rotatably connected to the sealing flange. Beneficial effects

[0013] Compared with the prior art, the present invention has the following beneficial effects: This rapid winding device for insulating materials uses a limiting spring and a locking rod to fix the dust-collecting mesh plate inside the protective block. The limiting spring is elastic, so when the elastic actuating rod contacts the winding roller, it causes the dust-collecting mesh plate to vibrate and collect dust. The elastic suction tube is connected to the dust-collecting mesh plate, allowing the dust to be drawn into the dust collection chamber. The arc-shaped limiting ring guides the winding roller as it rotates. The support rod supports the positioning rod, and the movable sleeve can rotate on the outer wall of the positioning rod. The outer wall of the elastic actuating rod contacts the outer wall of the winding roller, causing it to rotate on the outer wall of the positioning rod. This allows the elastic actuating rod to contact the dust-collecting mesh plate, causing it to vibrate slightly and collect the dust generated during winding into the dust collection chamber for easy cleaning. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the winding roller installation structure of this utility model; Figure 3 This is a schematic diagram of the disassembled structure of the auxiliary vacuuming component of this utility model; Figure 4 This is a schematic diagram of structure A of this utility model.

[0015] In the diagram: 1. Support frame; 2. Motor; 3. Auxiliary dust collection assembly; 4. Sealing plate; 5. Rotary shaft; 6. Take-up roller; 7. Sealing flange; 301. Fixing plate; 302. Protective block; 303. Limiting cavity; 304. Limiting spring; 305. Locking rod; 306. Dust collection mesh; 307. Elastic dust collection tube; 308. Dust collection chamber; 309. Fan; 310. Support rod; 311. Connecting rod; 312. Arc-shaped limiting ring; 313. Positioning rod; 314. Movable seat; 315. Movable sleeve; 316. Elastic actuating rod. Detailed Implementation

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] like Figures 1-4 As shown, a rapid winding device for insulating material includes a support frame 1, and an auxiliary dust collection component 3 is provided at one end of the support frame 1. The auxiliary dust collection component 3 includes a fixing plate 301 disposed on the bottom of the inner side of the support frame 1. A protective block 302 is connected to the top of the fixing plate 301. A limiting cavity 303 is opened inside the protective block 302. Limiting springs 304 are connected to both ends of the inner side of the limiting cavity 303. A locking rod 305 is connected to the top of the limiting spring 304. A dust collection mesh plate 306 is connected to the top of the locking rod 305. An elastic dust collection tube 307 is connected to the end of the dust collection mesh plate 306 away from the protective block 302. A dust collection chamber 308 is connected to the end of the elastic dust collection tube 307 away from the dust collection mesh plate 306. A fan 309 is connected to the end of the dust collection chamber 308. Support rods 310 are connected to both ends of the top of the arc-shaped limiting ring 312. Connecting rods 311 are connected to the top of the support rods 310. Arc-shaped limiting rings 312 are connected to the top of two adjacent connecting rods 311. One end of the support rod 310 is connected to a positioning rod 313. The outer walls of the two positioning rods 313 are fitted with movable seats 314. The outer walls of the movable seats 314 are connected to movable sleeves 315. The outer walls of the movable sleeves 315 are connected to elastic actuating rods 316. The end of the support frame 1 near the dust collection chamber 308 is connected to a motor 2. The output end of the motor 2 is connected to a rotating shaft 5 through a coupling. The output end of the rotating shaft 5 is connected to a take-up roller 6. The end of the rotating shaft 5 near the support frame 1 is connected to a sealing plate 4. The end of the take-up roller 6 away from the rotating shaft 5 passes through and drives the end of the support frame 1 connected to a sealing flange 7. The support frame 1 is threadedly fixed to three fixed plates 301. The fixed plates 301 are fixedly fixed to the protective block 302. The protective block 302 is fixedly fixed to multiple limit springs 304. The multiple limit springs 304 are fixedly fixed to the locking rod 305. The locking rod 305 is rotatably connected to the dust collection screen 306. The dust collection screen 306 is rotatably connected to the elastic dust collection tube 307. The elastic dust collection tube 307 is rotatably connected to the dust collection chamber 308. The protective block 302 is rotatably connected to multiple support rods 310. The support rods 310 are connected to the connecting rod. 311 is rotatably connected; the connecting rod 311 is rotatably connected to the arc-shaped limiting ring 312, the top of the arc-shaped limiting ring 312 is not in contact with the outer wall of the take-up roller 6, the movable seat 314 is sleeved on the outer wall of the above-mentioned positioning rod 313, the movable sleeve 315 is sleeved on the outer wall of the above-mentioned movable seat 314, and the movable sleeve 315 is rotatably connected to the elastic actuating rod 316; the motor 2 is driven by the rotating shaft 5 through the coupling, the support frame 1 is threadedly fixed to the sealing plate 4, the rotating shaft 5 is rotatably connected to the take-up roller 6, and the take-up roller 6 is rotatably connected to the sealing flange 7; The motor 2 starts, driving the rotating shaft 5 and the take-up roller 6 to rotate. The outer wall of the take-up roller 6 periodically contacts the outer wall of the elastic actuating rod 316 and pushes it to rotate. The rotation of the elastic actuating rod 316 is transmitted to the positioning rod 313 through the movable sleeve 315, causing the movable sleeve 315 to rotate on the positioning rod 313. The rotation of the locking rod 305 overcomes the resistance of the limiting spring 304, causing the dust collection screen 306 to produce slight displacement and vibration. At the same time, the elastic restoring force of the limiting spring 304 causes the dust collection screen 306 to quickly return to its original position after the locking rod 305 finishes rotating, forming a continuous vibration effect. While the dust collection screen 306 vibrates, the fan 309 in the dust collection chamber 308 works, generating negative pressure airflow. The airflow passes through... The flexible suction pipe 307 reaches the suction screen 306. The vibration of the suction screen 306 shakes the dust generated during the winding process off the surface of the insulating material. This dust is adsorbed by the negative pressure airflow and sucked into the dust collection chamber 308 through the suction screen 306 and the flexible suction pipe 307 for centralized collection. The arc-shaped limiting ring 312 maintains slight contact with or near the outer wall of the winding roller 6 as it rotates, serving to guide and stabilize the rotation trajectory of the winding roller 6, ensuring the neatness of the winding. The entire winding and cleaning process continues until the insulating material is completely wound up. At this point, the motor 2 is stopped. The operator can open the cleaning port of the dust collection chamber 308 to clean the collected dust and prepare for the next winding operation.

[0018] It should be noted that this utility model is a rapid winding device for insulating materials. In use, firstly, the operator guides one end of the insulating material to be wound, such as insulating tape or film, onto the winding roller 6 and starts the motor 2. The motor 2 drives the rotating shaft 5 to rotate via a coupling, which in turn drives the winding roller 6 to rotate. As the winding roller 6 rotates, the insulating material is evenly and tightly wound onto it. The sealing plate 4 connected to one end of the rotating shaft 5 near the support frame 1 and the sealing flange 7 at the other end ensure the sealing of the internal structure of the support frame 1, preventing dust leakage or external impurities from affecting the mechanism's operation. After the winding roller 6 starts rotating, its outer circumferential surface contacts the outer wall of the elastic actuating rod 316 fixed on the auxiliary dust collection assembly 3. The elastic actuating rod 316 is pushed by the rotation of the winding roller 6 and begins to rotate. Secondly... The rotation of the elastic actuating lever 316, through its connection with the movable sleeve 315 via its outer wall, causes the movable sleeve 315 to rotate on the outer wall of the positioning rod 313. The positioning rod 313 is fixedly supported by the support rod 310, which in turn is connected to the arc-shaped limiting ring 312 via the connecting rod 311. During this process, the top of the arc-shaped limiting ring 312 remains in a non-contact state with the outer wall of the take-up roller 6, playing a role in limiting and guiding, ensuring the stability of the trajectory of the take-up roller 6 during rotation, and also ensuring that the elastic actuating lever 316 can continuously and stably contact the take-up roller 6, preventing slippage or detachment. The rotational movement of the movable sleeve 315 on the positioning rod 313 is ultimately transmitted to the dust collection mesh 306, which is fixed within the protective block 302 by the limiting spring 304 and the locking rod 305. The elasticity of the limiting spring 304 allows the dust collection mesh 306 to generate a slight but effective vibration when subjected to the force transmitted from the movable sleeve 315. Then, the slight vibration of the dust collection mesh 306 acts on the surface of the insulating material between it and or near the take-up roller 6, shaking off dust, debris, and other impurities attached to the material. At the same time, the dust collection mesh 306... 6 is connected to the dust collection chamber 308 via the elastic suction pipe 307. The fan 309 connected inside the dust collection chamber 308 is started or uses the local airflow generated by vibration to generate negative pressure or airflow, which sucks the shaken dust into the dust collection chamber 308 through the suction screen 306 and the elastic suction pipe 307 for centralized collection. Finally, as the winding roller 6 continues to rotate, the elastic actuating rod 316 continuously drives the suction screen 306 to vibrate, realizing continuous and automatic cleaning of the insulation material being wound up, effectively preventing dust from being rolled into the material or compacted. When the insulation material is wound up, the motor 2 and the fan 309 are stopped.

[0019] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rapid winding device for insulating material, comprising a support frame (1), characterized in that: An auxiliary dust collection component (3) is provided at one end of the support frame (1); The auxiliary dust collection component (3) includes a fixing plate (301) disposed at the bottom of the inner side of the support frame (1). A protective block (302) is connected to the top of the fixing plate (301). A limiting cavity (303) is formed inside the protective block (302). Limiting springs (304) are connected to both ends of the inner side of the limiting cavity (303). A locking rod (305) is connected to the top of the limiting spring (304). A dust collection mesh plate (306) is connected to the top of the locking rod (305). 06) An elastic suction pipe (307) is connected to one end away from the protective block (302). The end of the elastic suction pipe (307) away from the suction mesh plate (306) is connected to a dust collection chamber (308). A fan (309) is connected to one end of the dust collection chamber (308). Support rods (310) are connected to both ends of the top of the arc-shaped limiting ring (312). A connecting rod (311) is connected to the top of the support rod (310). Arc-shaped limiting rings (312) are connected to the tops of two adjacent connecting rods (311).

2. The rapid winding device for insulating material according to claim 1, characterized in that: One end of the support rod (310) is connected to a positioning rod (313). The outer walls of the two positioning rods (313) are fitted with movable seats (314). The outer walls of the movable seats (314) are connected to movable sleeves (315). The outer walls of the movable sleeves (315) are connected to elastic actuating rods (316). The end of the support frame (1) near the dust collection chamber (308) is connected to a motor (2). The output end of the motor (2) is connected to a rotating shaft (5) via a coupling. The output end of the rotating shaft (5) is connected to a take-up roller (6). The end of the rotating shaft (5) near the support frame (1) is connected to a sealing plate (4). The end of the take-up roller (6) away from the rotating shaft (5) passes through and drives the end of the support frame (1) to be connected to a sealing flange (7).

3. The rapid winding device for insulating material according to claim 1, characterized in that: The support frame (1) is threadedly fixed to the three fixing plates (301), the fixing plates (301) are fixedly connected to the protective block (302), and the protective block (302) is fixedly connected to the multiple limiting springs (304).

4. The rapid winding device for insulating material according to claim 1, characterized in that: Multiple limiting springs (304) are fixedly connected to the locking rod (305), the locking rod (305) is rotatably connected to the dust collection mesh (306), and the dust collection mesh (306) is rotatably connected to the elastic dust collection tube (307).

5. The rapid winding device for insulating material according to claim 1, characterized in that: The elastic suction tube (307) is rotatably connected to the dust collection chamber (308), the protective block (302) is rotatably connected to the plurality of support rods (310), and the support rods (310) are rotatably connected to the connecting rods (311).

6. The rapid winding device for insulating material according to claim 2, characterized in that: The connecting rod (311) is rotatably connected to the arc-shaped limiting ring (312). The top of the arc-shaped limiting ring (312) cannot contact the outer wall of the take-up roller (6). The movable seat (314) is sleeved on the outer wall of the positioning rod (313). The movable sleeve (315) is sleeved on the outer wall of the movable seat (314). The movable sleeve (315) is rotatably connected to the elastic actuating rod (316).

7. The rapid winding device for insulating material according to claim 2, characterized in that: The motor (2) is connected to the rotating shaft (5) via a coupling. The support frame (1) is threadedly fixed to the sealing plate (4). The rotating shaft (5) is rotatably connected to the winding roller (6). The winding roller (6) is rotatably connected to the sealing flange (7).