A high-precision, high-stability, softening leather conveying device
Patent Information
- Application Number
- CN202521703139.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-12
AI Technical Summary
[0003]在对地毯的发泡,需要将皮料覆盖在模具上,然后抽取皮料与模具之间的真空,对皮料进行定型,然后将模具与皮料放入发泡模架内进行发泡处理,在对皮料的输送时,通过传送设备的皮料的输送会导致在输送出大部分的皮料后,当只有小部分的皮料留在输送设备上会由于皮料的中心靠下,在输送的后期会导致皮料的下料速度越来越快,导致不能对模具进行完全覆盖,影响对后期的发泡
[0024]This invention utilizes a guide chain to drive the frame to move within the frame, facilitating the placement of leather onto a mesh belt. The mesh belt then drives the leather to move into a heating system for softening. After softening, the mesh belt transports the leather to the mold. A bending assembly drives the mesh belt to bend, slowing down the material feeding speed. During feeding, the angle of the bending assembly gradually decreases to overcome the feeding speed. Finally, a pressure bar applies pressure to the leather during the final feeding period, ensuring smooth material transport and uniform coverage of the mold.
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Figure CN224662196U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of leather conveying technology, specifically to a highly stable conveying device for softened leather. Background Technology
[0002] As a fundamental component of automotive carpets, carpet substrates must possess excellent wear resistance, water resistance, and flame retardancy. Common carpet substrates currently on the market include PVC, PP, and PET. Carpet foaming involves laying the leather material on the surface of a mold, then drawing a vacuum, and then moving it into a foaming module for foaming treatment, thus completing the carpet foaming process.
[0003] In carpet foaming, the leather material needs to be covered on the mold, and then the vacuum between the leather material and the mold is extracted to shape the leather material. Then, the mold and leather material are placed in the foaming mold frame for foaming treatment. During the conveying of the leather material, the conveying equipment causes a situation where, after most of the leather material is conveyed out, only a small portion of the leather material remains on the conveying equipment. Because the center of the leather material is lower, the material feeding speed will increase in the later stages of conveying, resulting in the inability to completely cover the mold and affecting the subsequent foaming. Utility Model Content
[0004] The purpose of this invention is to provide a highly stable conveying device for softened leather materials, so as to solve the above-mentioned shortcomings in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: it includes a frame, on which a frame is slidably mounted via a guide chain, and two guide rods are rotatably connected inside the frame, with a mesh strip rotatably mounted outside the two guide rods;
[0006] It also includes a heating system, which is disposed within the frame and located at the bottom of the mesh belt, for heating and softening the leather;
[0007] It also includes a bending assembly for bending the mesh belt to convey the softened leather out of the mesh belt. The bending assembly includes a bending rod rotatably disposed in the mesh belt and two first swing arms. The two ends of the bending rod pass through the two first swing arms and are rotatably connected to the frame. The front end of the first swing arm is rotatably connected to a guide rod.
[0008] It also includes pressure bars, which are used to press the material during the bending assembly's bending and conveying of the mesh belt, so as to ensure stable conveying of the material.
[0009] As a further description of the above technical solution:
[0010] The bending assembly also includes two cylinders fixed to the frame. The output ends of the two cylinders are fixedly connected to transition shafts. Connecting rods are sleeved inside the two transition shafts. The ends of the two connecting rods are rotatably connected to the two first swing arms, respectively.
[0011] As a further description of the above technical solution:
[0012] It also includes a pressure bar assembly, which is used to steer the pressure bar. During the conveying of the leather, the pressure bar assembly drives the pressure bar to rotate to press the material, so that the pressure bar presses the leather and stabilizes it on the mesh belt.
[0013] As a further description of the above technical solution:
[0014] The pressure bar assembly includes two hydraulic cylinders fixed to the frame. The output end of each hydraulic cylinder is fixedly connected to a connecting shaft, and the end of the connecting shaft is fixedly connected to a transition chain. The end of the transition chain is rotatably connected to a second swing arm, and both second swing arms are rotatably connected to both ends of the pressure bar.
[0015] As a further description of the above technical solution:
[0016] Positioning rods are fixedly connected to the opposite sides of the two second swing arms, and the positioning rods are rotatably connected to the frame.
[0017] As a further description of the above technical solution:
[0018] It also includes a drive assembly for driving the guide rod to rotate so that the mesh belt is circulated and conveyed within the frame to transport the leather.
[0019] As a further description of the above technical solution:
[0020] The drive assembly includes guide sprockets fixed to both ends of two guide rods, two guide chains on the same side externally meshing with the same first chain, and a driven sprocket rotatably connected to the guide rod on the side away from the cylinder.
[0021] As a further description of the above technical solution:
[0022] A protective plate is fixedly connected to the frame, and a drive sprocket is rotatably connected inside the protective plate. The drive sprocket and the driven sprocket are externally driven by the same second chain. A reduction motor is provided on the frame, and the output end of the reduction motor is connected to the drive sprocket.
[0023] In the above technical solution, the softening leather material high-stability conveying device provided by this utility model has the following beneficial effects:
[0024] This invention utilizes a guide chain to drive the frame to move within the frame, facilitating the placement of leather onto a mesh belt. The mesh belt then drives the leather to move into a heating system for softening. After softening, the mesh belt transports the leather to the mold. A bending assembly drives the mesh belt to bend, slowing down the material feeding speed. During feeding, the angle of the bending assembly gradually decreases to overcome the feeding speed. Finally, a pressure bar applies pressure to the leather during the final feeding period, ensuring smooth material transport and uniform coverage of the mold.
[0025] It should be understood that the foregoing general description and the following detailed description are exemplary and illustrative only, and are not intended to limit this disclosure.
[0026] This application provides an overview of various implementations or examples of the technology described in this disclosure, and is not a full disclosure of the entire scope or all features of the disclosed technology. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0028] Figure 1 A three-dimensional structural schematic diagram provided for an embodiment of this utility model;
[0029] Figure 2 Provided for the embodiments of this utility model Figure 1 The enlarged structural diagram at point A is shown below;
[0030] Figure 3 A partial structural schematic diagram of the leather conveying system provided in an embodiment of this utility model;
[0031] Figure 4 Provided for the embodiments of this utility model Figure 3 The enlarged structural diagram at point B is shown below;
[0032] Figure 5 This is a side longitudinal section diagram of the leather conveying structure provided in an embodiment of the present utility model;
[0033] Figure 6 Provided for the embodiments of this utility model Figure 5 The enlarged structural diagram at point C is shown below;
[0034] Figure 7 A three-dimensional structural diagram of the pressure bar and pressure bar assembly provided in an embodiment of this utility model;
[0035] Figure 8 This is a partial side longitudinal section diagram of the frame provided in an embodiment of the present utility model.
[0036] Explanation of reference numerals in the attached figures:
[0037] 1. Frame; 2. Heating system; 3. Frame; 31. Mesh belt; 32. Guide rod; 4. Guide chain; 51. Cylinder; 52. Transition shaft; 53. Connecting rod; 54. First swing arm; 55. Bending rod; 6. Pressure rod; 71. Hydraulic cylinder; 72. Connecting shaft; 73. Transition chain; 74. Second swing arm; 75. Positioning rod; 81. Gear motor; 82. Guide sprocket; 83. First chain; 84. Protective plate; 85. Drive sprocket; 86. Driven sprocket; 87. Second chain. Detailed Implementation
[0038] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.
[0039] Please see Figures 1-8 The softened leather material high-stability conveying device provided in this embodiment includes a frame 1, a frame 3 is slidably arranged on the frame 1 through a guide chain 4, two guide rods 32 are rotatably connected inside the frame 3, and a mesh belt 31 is rotatably arranged outside the two guide rods 32.
[0040] It also includes a heating system 2, which is disposed inside the frame 1 and located at the bottom of the mesh belt 31, for heating and softening the leather;
[0041] It also includes a bending assembly for bending the mesh belt 31 to convey the softened leather out of the mesh belt 31. The bending assembly includes a bending rod 55 rotatably disposed in the mesh belt 31 and two first swing arms 54. The two ends of the bending rod 55 pass through the two first swing arms 54 respectively and are rotatably connected to the frame 3. The front end of the first swing arm 54 is rotatably connected to the guide rod 32. The first swing arm 54 is V-shaped. By moving one end, the other end is rotated, thereby completing the bending of the mesh belt 31.
[0042] It also includes a pressure bar 6, which presses the material when the bending assembly bends and conveys the leather to the mesh belt 31, so as to ensure stable conveying of the leather.
[0043] In a further embodiment of this utility model, the bending assembly also includes two cylinders 51 fixed on the frame 3. The output ends of the two cylinders 51 are fixedly connected to transition shafts 52. Connecting rods 53 are sleeved inside the two transition shafts 52. The ends of the two connecting rods 53 are rotatably connected to the two first swing arms 54 respectively.
[0044] In a further embodiment of this utility model, the bending assembly also includes two cylinders 51 fixed on the frame 3. The output ends of the two cylinders 51 are fixedly connected to transition shafts 52. Connecting rods 53 are sleeved inside the two transition shafts 52. The ends of the two connecting rods 53 are rotatably connected to the two first swing arms 54 respectively.
[0045] Furthermore, the pressure rod 6 assembly includes two hydraulic cylinders 71 fixed on the frame 3. The output end of the hydraulic cylinder 71 is fixedly connected to a connecting shaft 72. The end of the connecting shaft 72 is fixedly connected to a transition chain 73. The end of the transition chain 73 is rotatably connected to a second swing arm 74. Both second swing arms 74 are rotatably connected to both ends of the pressure rod 6.
[0046] Furthermore, each of the two second swing arms 74 has a fixedly connected positioning rod 75 on its opposite side, and the positioning rod 75 is rotatably connected to the frame 3.
[0047] In the embodiment provided by this utility model, a positioning rod 75 is fixedly connected to one side of each of the two second swing arms 74 facing away from each other, and the positioning rod 75 is rotatably connected to the frame 3.
[0048] Specifically, the drive assembly includes guide sprockets 82 fixed at both ends of two guide rods 32, two guide chains on the same side externally meshing with the same first chain 83, and a driven sprocket 86 rotatably connected to the guide rod 32 on the side away from the cylinder 51.
[0049] In a further embodiment of this invention, a protective plate 84 is fixedly connected to the frame 3, and a drive sprocket 85 is rotatably connected inside the protective plate 84. The drive sprocket 85 and the driven sprocket 86 are externally meshed with the same second chain 87. A reduction motor 81 is provided on the frame 3, and the output end of the reduction motor 81 is connected to the drive sprocket 85. A reversing mechanism is provided at the output end of the reduction motor 81, and the reversing mechanism is connected to the drive sprocket 85 so that the reduction motor 81 and the drive sprocket 85 can be set perpendicularly.
[0050] Working principle: The frame 3 is moved backward by the guide chain 4, so that the mesh belt 31 on the rear side is removed from the frame 1. Then the leather is laid flat on the mesh belt 31. The leather on the mesh belt 31 is then moved above the heating system 2 by the guide chain 4. The heating system 2 then heats and softens the leather. After softening, a part of the front side of the frame 3 is removed from the frame 1 by the guide chain 4.
[0051] Then, the drive sprocket 85 is driven to rotate by the geared motor 81, and the driven sprocket 86 is driven to rotate by the second chain 87, thereby causing the guide rod 32 to rotate, and the guide sprocket 82 to rotate synchronously, thereby driving the first sprocket to rotate, and causing the two guide sprockets 82 to drive the two guide rods 32 to rotate, so that the mesh belt 31 can transport the heated leather to the removal frame 1.
[0052] Then the mesh belt 31 continues to convey material, removing a portion of the leather from the mesh belt 31 and covering the mold. The transition shaft 52 is then moved to the left by the cylinder 51 (as shown). Figure 5 , 6 As shown), the connecting rod 53 drives the first swing arm 54 to rotate around the bending rod 55 as the pivot, which in turn causes the rotating rod to rotate downward around the bending rod 55 as the pivot, thereby causing the mesh belt 31 to bend downward to facilitate the discharge of the leather material.
[0053] During the material feeding process, the guide chain 4 drives the frame 3 to move backward gradually. During the backward movement, the cylinder 51 drives the transition shaft 52 to move to the right, thereby driving the first swing arm 54 to rotate clockwise. This causes the first swing arm 54 to gradually rotate and reset, thus overcoming the speed at which the material falls due to gravity and ensuring uniform feeding of the material.
[0054] Just before the leather is completely discharged, the hydraulic cylinder 71 drives the connecting shaft 72 to move towards the transition chain 73, causing the transition chain 73 to relax. This allows the second swing arm 74 to rotate downwards around the positioning rod 75 under the gravity of the pressure rod 6, thus pressing down on the leather. As the leather is about to be discharged, the speed at which it falls due to gravity is further reduced, preventing the leather from falling completely in a short time and ensuring that the leather can evenly cover the mold.
[0055] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A high-stability conveying device for softened leather, comprising a frame (1), characterized in that: A frame (3) is slidably mounted on the frame (1) via a guide chain (4). Two guide rods (32) are rotatably connected inside the frame (3), and a mesh strip (31) is rotatably mounted outside the two guide rods (32). It also includes a heating system (2) which is disposed within the frame (1) and the heating system (2) is located at the bottom of the mesh belt (31) for heating and softening the leather; It also includes a bending assembly for bending the mesh belt (31) to convey the softened leather out of the mesh belt (31). The bending assembly includes a bending rod (55) rotatably disposed in the mesh belt (31) and two first swing arms (54). The two ends of the bending rod (55) pass through the two first swing arms (54) respectively and are rotatably connected to the frame (3). The front end of the first swing arm (54) is rotatably connected to the guide rod (32). It also includes a pressure bar (6), which presses the material when the bending assembly bends and conveys the leather to the mesh belt (31), so as to ensure stable conveying of the leather.
2. The high-stability conveying device for softened leather according to claim 1, characterized in that, The bending assembly also includes two cylinders (51) fixed on the frame (3). The output ends of the two cylinders (51) are fixedly connected to transition shafts (52). Each transition shaft (52) is fitted with a connecting rod (53). The ends of the two connecting rods (53) are rotatably connected to the two first swing arms (54).
3. The high-stability conveying device for softened leather according to claim 1, characterized in that, It also includes a pressure bar (6) assembly, which is used to turn the pressure bar (6). During the conveying of the leather, the pressure bar (6) is driven to rotate by the pressure bar (6) assembly to press the material so that the pressure bar (6) presses the leather material to be stably conveyed on the mesh belt (31).
4. The softened leather material high-stability conveying device according to claim 3, characterized in that, The pressure rod (6) assembly includes two hydraulic cylinders (71) fixed on the frame (3). The output end of the hydraulic cylinder (71) is fixedly connected to a connecting shaft (72). The end of the connecting shaft (72) is fixedly connected to a transition chain (73). The end of the transition chain (73) is rotatably connected to a second swing arm (74). Both second swing arms (74) are rotatably connected to both ends of the pressure rod (6).
5. The softened leather material high-stability conveying device according to claim 3, characterized in that, The two second swing arms (74) are fixedly connected to the opposite sides of each other by a positioning rod (75), which is rotatably connected to the frame (3).
6. The high-stability conveying device for softened leather according to claim 1, characterized in that, It also includes a drive assembly for driving the guide rod (32) to rotate so that the mesh belt (31) is circulated within the frame (3) to transport the leather.
7. The softened leather material high-stability conveying device according to claim 6, characterized in that, The drive assembly includes guide sprockets (82) fixed at both ends of two guide rods (32), two guide chains on the same side are externally driven and meshed with the same first chain (83), and a driven sprocket (86) is rotatably connected to the guide rod (32) on the side away from the cylinder (51).
8. The high-stability conveying device for softened leather according to claim 6, characterized in that, A protective plate (84) is fixedly connected to the frame (3). A drive sprocket (85) is rotatably connected inside the protective plate (84). The drive sprocket (85) and the driven sprocket (86) are externally driven by the same second chain (87). A reduction motor (81) is provided on the frame (3). The output end of the reduction motor (81) is connected to the drive sprocket (85).