A segment horizontal assembling hoist
Patent Information
- Application Number
- CN202521788046.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-21
AI Technical Summary
[0004]本实用新型的目的在于提供一种管片水平拼装吊具,旨在解决现有技术下管片吊装、拼装过程中不易保证管片拼装位置的精细调整,容易造成管片的棱角破损的问题
[0010]本实用新型的一种管片水平拼装吊具,管片主体吊装时首先通过吊钩装置将吊架吊运移动至管片主体顶部,然后进行对位,并安装上第一弧形螺杆和第二弧形螺杆,进一步分别安装上第一螺母和第二螺母并拧紧,最后可吊起管片主体进行拼装,本申请的吊具在管片三环水平拼装过程中,可进行细微的调整管片位置,保证管片拼装精度,可快速拼装完成,提高施工效率,可以减少管片破损现象,保证施工安全,进而能够解决现有技术下管片吊装、拼装过程中不易保证管片拼装位置的精细调整,容易造成管片的棱角破损的问题。
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Figure CN224662403U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of three-ring assembly technology for tunnel segments, and in particular to a horizontal assembly lifting device for tunnel segments. Background Technology
[0002] Tunnel segments are primarily made of reinforced concrete, characterized by high strength and good density. They also offer robust connections and easy installation, making them suitable for structural applications in environments such as subways and tunnels. Furthermore, building structures using tunnel segments exhibit excellent disaster and earthquake resistance.
[0003] Currently, precast tunnel segments are widely used in subway tunnel shield construction. During the precast production of tunnel segments, processes such as demolding, hoisting, stacking, and three-ring horizontal assembly tests are required. Various lifting tools are needed to assist in these processes. However, during the horizontal assembly test of tunnel segments, it is not easy to ensure the precise adjustment of the segment assembly position during hoisting and assembly, which can easily cause damage to the edges and corners of the segments. Utility Model Content
[0004] The purpose of this utility model is to provide a horizontal assembly lifting tool for tunnel segments, which aims to solve the problem that it is not easy to ensure the precise adjustment of the assembly position of tunnel segments during the existing technology, which easily causes damage to the edges and corners of the tunnel segments.
[0005] To achieve the above objectives, this utility model provides a horizontal assembly lifting device for tunnel segments, including a tunnel segment body, a plurality of operating cavities provided on the tunnel segment body, a platform part provided in each operating cavity, and a lifting mechanism; The hoisting mechanism includes a hanger, a first arc-shaped screw, a first nut, a second arc-shaped screw, a second nut, a connecting plate, a reinforcing boss, a hook device, and a reinforcing device. The hanger is located on the top side of the segment body. The first arc-shaped screw is detachably connected to both the hanger and the segment body. The first nut is threadedly connected to the first arc-shaped screw and abuts against the platform portion of the operating cavity on both sides of the segment body. The second arc-shaped screw is detachably connected to both the hanger and the segment body and is located at the center point between the first arc-shaped screws. The second nut is threadedly connected to the second arc-shaped screw and abuts against the platform portion of the operating cavity in the middle of the segment body. The connecting plate is symmetrically arranged on the top of the hanger. The hook device is rotatably mounted on the connecting plate. The reinforcing device is located on the hanger. The reinforcing boss is detachably connected to the hanger and abuts against the connecting plate. The first arc-shaped screw and the second arc-shaped screw are respectively provided with cotter pin holes at their ends away from the hanger.
[0006] The hook device includes an auxiliary hook and a connector. The auxiliary hook is rotatably mounted on the connecting plate via the connector. The connector is symmetrically arranged on the connecting plate.
[0007] The hook device includes an auxiliary hook and a connector. The auxiliary hook is rotatably mounted on the connecting plate via the connector. The connector is symmetrically arranged on the connecting plate.
[0008] The reinforcing device also includes straight ribs, which are integrally formed with the hanger and the main reinforcing ribs and are arranged symmetrically.
[0009] The operating cavities are also symmetrically distributed in the vertical direction of the main body of the tube segment.
[0010] This utility model discloses a horizontal segment assembly lifting device. During the segment body hoisting process, the lifting frame is first moved to the top of the segment body using a hook device. Then, alignment is performed, and a first arc-shaped screw and a second arc-shaped screw are installed. A first nut and a second nut are then installed and tightened. Finally, the segment body can be lifted for assembly. This lifting device allows for fine adjustments to the segment position during the three-ring horizontal assembly process, ensuring assembly accuracy and enabling rapid assembly, improving construction efficiency, reducing segment damage, and ensuring construction safety. It also solves the problem in existing technologies where precise adjustment of the segment assembly position is difficult to guarantee during hoisting and assembly, easily leading to damage to the segment's edges. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0012] Figure 1 This is a schematic diagram of the overall structure of the segment horizontal assembly lifting device of this utility model.
[0013] Figure 2 This is a structural schematic diagram of the reinforcing boss of this utility model.
[0014] Figure 3 This is a schematic diagram of the structure of the second arc-shaped screw of this utility model.
[0015] In the diagram: 101-Segment body, 102-Operating chamber, 103-Platform section, 104-Hanger, 105-First arc-shaped screw, 106-First nut, 107-Second arc-shaped screw, 108-Second nut, 109-Connecting plate, 110-Reinforcing boss, 111-Auxiliary hook, 112-Connector, 113-Main reinforcing rib, 114-Auxiliary reinforcing rib, 115-Straight rib. Detailed Implementation
[0016] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0017] like Figures 1 to 3 As shown, where Figure 1 This is a schematic diagram of the overall structure of the horizontal assembly and lifting equipment for tunnel segments. Figure 2 This is a structural diagram of the reinforcing boss 110. Figure 3 This is a structural schematic diagram of the second arc-shaped screw 107. This utility model provides a horizontal segment assembly lifting device: it includes a segment body 101 and a lifting mechanism. The lifting mechanism includes a hanger 104, a first arc-shaped screw 105, a first nut 106, a second arc-shaped screw 107, a second nut 108, a connecting plate 109, a reinforcing boss 110, a hook device, and a reinforcing device. The hook device includes an auxiliary hook 111 and a connector 112. The reinforcing device includes a main reinforcing rib 113, an auxiliary reinforcing rib 114, and a straight rib 115. The aforementioned solution solves the problem in the prior art where it is difficult to ensure precise adjustment of the segment assembly position during segment lifting and assembly, easily causing damage to the edges and corners of the segments. It is understood that the aforementioned solution allows for precise adjustment of the segment assembly position during segment lifting and assembly.
[0018] In this embodiment, the main body 101 of the tube segment is provided with a plurality of operating cavities 102, and a platform portion 103 is provided in the operating cavity 102. The operating cavity 102 and the platform portion 103 facilitate the installation or removal of the first nut 106 and the second nut 108.
[0019] The hanger 104 is disposed on the top side of the segment body 101. The first arc-shaped screw 105 is detachably connected to both the hanger 104 and the segment body 101. The first nut 106 is threadedly connected to the first arc-shaped screw 105 and abuts against the platform portion 103 of the operating cavity 102 on both sides of the segment body 101. The second arc-shaped screw 107 is detachably connected to both the hanger 104 and the segment body 101 and is located at the center point between the first arc-shaped screw 105. The second nut 108 is threadedly connected to the second arc-shaped screw 107 and abuts against the platform portion 103 of the operating cavity 102 in the middle of the segment body 101. The connecting plate 109 is symmetrically disposed on the top of the hanger 104. The hook device is rotatably mounted on the connecting plate 109. The reinforcing device is disposed on the hanger 104. The reinforcing boss 110 is detachably connected to the hanger 104 and is connected to the connecting plate 109. Plate 109 abuts against; the hanger 104 is provided with corresponding mating through holes, and the segment body 101 is provided with mating holes. After the two mating holes are engaged, they are used for the installation of the first arc-shaped screw 105 and the second arc-shaped screw 107. The first nut 106 is used to cooperate with the first arc-shaped screw 105 to connect and fix the segment body 101 to the hanger 104. The second nut 108 is used to cooperate with the second arc-shaped screw 107 to connect and fix the segment body 101 to the hanger 104. The reinforcing boss 110 is provided with a clearance cavity for the head of the connecting bolt of the connecting plate 109 to be cleared. The reinforcing boss 110 is fixed to the hanger 104 by bolts. After installation, it can cooperate with the main reinforcing rib 113 to provide a two-sided limiting structure for the connecting plate 109, thereby improving the stability of the connecting plate 109 after installation. The hook device cooperates with the external hoisting wire rope. The reinforcing device is used to improve the stability of the hanger 104.
[0020] Cotter pin holes are respectively provided on the ends of the first arc-shaped screw 105 and the second arc-shaped screw 107 away from the hanger 104. Since cotter pin holes are provided on the threaded ends of the first arc-shaped screw 105 and the second arc-shaped screw 107, after the first nut 106 and the second nut 108 are installed, cotter pins can be installed in the cotter pin holes on the first arc-shaped screw 105 and the second arc-shaped screw 107 respectively, facilitating the prevention of loosening of the first nut 106 and the second nut 108 during hoisting.
[0021] Secondly, the auxiliary hook 111 is rotatably mounted on the connecting plate 109 via the connecting member 112; the connecting member 112 is symmetrically arranged on the connecting plate 109. The connecting member 112 adopts a T-shaped pin and a limiting nut. The optical shaft end of the T-shaped pin is used for rotation of the auxiliary hook 111 during installation and operation, and the limiting nut is used for tensioning and limiting.
[0022] Then, the main reinforcing rib 113 is disposed on the top of the hanger 104 and detachably connected to the connecting plate 109; the auxiliary reinforcing ribs 114 are disposed on both sides of the main reinforcing rib 113. The main reinforcing rib 113 and the auxiliary reinforcing ribs 114 cooperate to improve the stress stability of the hanger 104. The second arc-shaped screw 107 is disposed on the rear side of the main reinforcing rib 113. The connecting plate 109 is installed on the main reinforcing rib 113 by a T-shaped screw and a nut.
[0023] Furthermore, the straight rib 115 is integrally formed with the hanger 104 and the main reinforcing rib 113, and is symmetrically arranged. The straight rib 115 further cooperates with the main reinforcing rib 113 to improve the stress stability of the hanger 104.
[0024] Finally, the operating cavities 102 are also symmetrically distributed in the vertical direction of the segment body 101. This structure will facilitate hoisting from both sides of the segment body 101.
[0025] When using this utility model to solve the problem of difficulty in ensuring precise adjustment of the segment assembly position during the existing segment hoisting and assembly process, which easily leads to damage to the edges and corners of the segments, the segment body 101 is hoisted by first using the hook device and wire rope to move the lifting frame 104 to the top of the segment body 101. Then, the mating holes are aligned, and the first arc-shaped screw 105 and the second arc-shaped screw 107 are installed. The first nut 106 and the second nut 108 are then installed and tightened. After tightening, cotter pins are installed as needed. Finally, the segment body 101 can be hoisted for assembly. The hoisting tool of this application can make fine adjustments to the segment position during the three-ring horizontal assembly of the segments, ensuring the accuracy of the segment assembly, enabling rapid assembly, improving construction efficiency, reducing segment damage, and ensuring construction safety. Thus, it can solve the problem of difficulty in ensuring precise adjustment of the segment assembly position during the existing segment hoisting and assembly process, which easily leads to damage to the edges and corners of the segments.
[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A horizontal assembly lifting device for tunnel segments, comprising a tunnel segment body, wherein the tunnel segment body is provided with a plurality of operating cavities, and a platform portion is provided within each operating cavity, characterized in that: It also includes hoisting mechanisms; The hoisting mechanism includes a hanger, a first arc-shaped screw, a first nut, a second arc-shaped screw, a second nut, a connecting plate, a reinforcing boss, a hook device, and a reinforcing device. The hanger is located on the top side of the segment body. The first arc-shaped screw is detachably connected to both the hanger and the segment body. The first nut is threadedly connected to the first arc-shaped screw and abuts against the platform portion of the operating cavity on both sides of the segment body. The second arc-shaped screw is detachably connected to both the hanger and the segment body and is located at the center point between the first arc-shaped screws. The second nut is threadedly connected to the second arc-shaped screw and abuts against the platform portion of the operating cavity in the middle of the segment body. The connecting plate is symmetrically arranged on the top of the hanger. The hook device is rotatably mounted on the connecting plate. The reinforcing device is located on the hanger. The reinforcing boss is detachably connected to the hanger and abuts against the connecting plate. The first arc-shaped screw and the second arc-shaped screw are respectively provided with cotter pin holes at their ends away from the hanger.
2. The segment horizontal assembly lifting device as described in claim 1, characterized in that: The hook device includes an auxiliary hook and a connector. The auxiliary hook is rotatably mounted on the connecting plate via the connector. The connectors are symmetrically arranged on the connecting plate.
3. The segment horizontal assembly lifting device as described in claim 1, characterized in that: The reinforcing device includes a main reinforcing rib and an auxiliary reinforcing rib. The main reinforcing rib is located at the top of the hanger and is detachably connected to the connecting plate. The auxiliary reinforcing ribs are located on both sides of the main reinforcing rib.
4. The segment horizontal assembly lifting device as described in claim 3, characterized in that: The reinforcing device also includes straight ribs, which are integrally formed with the hanger and the main reinforcing ribs and are arranged symmetrically.
5. The segment horizontal assembly lifting device as described in claim 1, characterized in that... : The operating cavities will also be symmetrically distributed in the vertical direction of the main body of the tube segment.