A numerical control stamping production line uncoiler lifting trolley track structure

CN224662437UActive Publication Date: 2026-08-21NINGXIA DONGQING RESOURCES COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Application Number
CN202521825217.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-08-21
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0005]为了克服现有技术的上述缺陷,本实用新型提供一种数控冲压生产线开卷机升降小车轨道结构,以解决高负荷致轨道磨损变形,危及安全并增加成本的问题

Benefits of technology

[0015]本实用新型通过升降小车连同主滑动块压在两条移动轨道上端,滚珠一在上滚珠滑动组件内滚动,滚珠二在下滚珠滑动组件内同步托举,滑动块组件与轨道之间由传统的滑动摩擦变为多点滚动摩擦,摩擦系数大幅下降;同时辅助滑动块底部的聚四氟乙烯块与轨道侧向接触,提供自润滑导向并分担侧向载荷,多组加强筋与连接筋形成的箱形结构进一步抑制变形;油管通过支管持续向滚珠区注脂,保持低磨损状态。整个运行过程中,小车移动平稳、定位准确,显著减少了因高负荷反复冲击导致的轨道磨损和形变,从根本上抑制了脱轨风险,同时各组件模块化快拆,维修时间由数小时缩短至十几分钟,故障率和停机成本同步降低,生产线得以连续高效运行。

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Abstract

The utility model discloses numerical control stamping production line uncoiler lifting trolley track structure, include: moving track, the sliding block subassembly of assembly on moving track, sliding block subassembly is used for driving trolley movement, the device is through lifting trolley together with main sliding block and press on two moving tracks upper end, ball one rolls in the upper ball sliding assembly, ball two in the lower ball sliding assembly synchronous lifting, the sliding block subassembly and the track between by traditional sliding friction changes into multipoint rolling friction, and friction coefficient drops substantially, while the polytetrafluoroethylene block of auxiliary sliding block bottom and the lateral contact of track, provide self -lubricating guide and share lateral load, and the box -shaped structure of a plurality of reinforcing bars and connecting rib forms further inhibits deformation, and the oil pipe is through the branch pipe and keeps low wear state to the ball area injection, in the whole operation process, trolley moves steadily, and the positioning is accurate, and the track abrasion and deformation caused by high load repeated impact are reduced significantly.
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Description

Technical Field

[0001] This utility model relates to the field of track structure technology, and more specifically, to a track structure for a lifting trolley of an uncoiler in a CNC stamping production line. Background Technology

[0002] A track structure is a rigid structure used to support and guide moving parts (such as vehicles, machine sliders, lifting equipment, etc.) along a predetermined path. It is typically made of metal and can be straight, curved, or a combination of straight and curved segments to accommodate different motion trajectory requirements. The design of a track structure needs to consider factors such as load capacity, wear resistance, stability, precision, and ease of maintenance to ensure smooth and accurate operation of the moving parts, while also having a long service life and low maintenance costs. In industrial applications, track structures are commonly found in railway systems, cranes, machine tools, and conveying equipment.

[0003] A search revealed an existing patent (publication number: CN217376084U) that discloses a KNS block sliding track structure with good wear resistance, including a feeding mechanism and a discharging mechanism; a block track is provided between the feeding mechanism and the discharging mechanism; the block track is provided with a U-shaped groove for the passage of KNS blocks; and the U-shaped groove is provided with an embedding groove for fixing hard alloy inserts. The beneficial effect of this technology is that by improving the internal structure of the track, the local wear resistance of the track is improved while controlling the manufacturing cost, thereby further extending the service life of the track.

[0004] However, the aforementioned device has been subjected to frequent operation and heavy load pressure from the uncoiler's lifting trolley over a long period of time, resulting in severe wear and tear. Furthermore, over time, the track has gradually deformed, which not only affects the accuracy and stability of the lifting trolley's operation but also brings serious safety hazards such as trolley derailment. It also leads to an increase in equipment failure rate, a significant increase in maintenance costs, and great disruption to normal production. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, this utility model provides a track structure for the lifting trolley of the uncoiler in a CNC stamping production line, so as to solve the problem of track wear and deformation caused by high load, which endangers safety and increases costs.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a lifting trolley track structure for an uncoiler in a CNC stamping production line, comprising: a moving track; a sliding block assembly mounted on the moving track, the sliding block assembly being used to drive the trolley to move; an auxiliary sliding assembly mounted at the bottom of the sliding block assembly, the auxiliary sliding assembly being used to assist in supporting and assisting in sliding; an upper ball bearing sliding assembly mounted on the moving track, the upper ball bearing sliding assembly being used to help reduce friction generated during sliding; and a lower ball bearing sliding assembly mounted on the moving track, the lower ball bearing sliding assembly being used to assist the sliding block assembly in sliding.

[0007] Preferably, the sliding block assembly includes: a main sliding block movably mounted on the moving track, an auxiliary sliding block body fixedly mounted on one side of the main sliding block, and a ball bearing sliding groove formed on the top of the auxiliary sliding block body.

[0008] Preferably, the auxiliary sliding assembly includes: a reinforcing rib fixedly installed at the bottom of the auxiliary sliding block body, a polytetrafluoroethylene block fixedly installed at the bottom of the reinforcing rib, multiple sets of the reinforcing ribs being provided, the multiple sets of the reinforcing ribs being equidistantly arranged on the polytetrafluoroethylene block, and connecting ribs fixedly installed on the multiple sets of the polytetrafluoroethylene block.

[0009] Preferably, the upper ball bearing sliding assembly includes: a mounting groove 1 formed inside the moving track, a ball bearing 1 movably mounted inside the mounting groove 1, an oil pipe formed inside the moving track, and a branch pipe formed on one side of the oil pipe.

[0010] Preferably, multiple sets of the mounting groove, ball bearing, and branch pipe are provided, and the multiple sets of the mounting groove, ball bearing, and branch pipe are equidistantly arranged on the moving track.

[0011] Preferably, the lower ball bearing sliding assembly includes: a second mounting groove formed on the moving track, wherein a second ball bearing is movably mounted inside the second mounting groove.

[0012] Preferably, multiple sets of the second mounting groove and the second ball bearing are provided, and the multiple sets of the second mounting groove and the second ball bearing are equidistantly arranged on the moving track.

[0013] Preferably, there are two sets of the moving track, auxiliary sliding component, upper ball sliding component, and lower ball sliding component, and the two sets of the moving track, auxiliary sliding component, upper ball sliding component, and lower ball sliding component are symmetrically arranged on the sliding block component.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes a lifting trolley along with a main sliding block, which presses against the upper ends of two moving tracks. One ball bearing rolls within the upper ball bearing sliding assembly, while another ball bearing is simultaneously lifted within the lower ball bearing sliding assembly. The friction between the sliding block assembly and the tracks changes from traditional sliding friction to multi-point rolling friction, significantly reducing the coefficient of friction. Simultaneously, the PTFE block at the bottom of the auxiliary sliding block makes lateral contact with the tracks, providing self-lubricating guidance and sharing lateral loads. Multiple sets of reinforcing ribs and connecting ribs form a box-shaped structure that further suppresses deformation. Oil pipes continuously inject grease into the ball bearing area through branch pipes, maintaining a low-wear state. Throughout operation, the trolley moves smoothly and positions accurately, significantly reducing track wear and deformation caused by repeated high-load impacts, fundamentally suppressing the risk of derailment. Furthermore, the modular and quick-disassembly design of each component reduces maintenance time from several hours to just a few minutes, simultaneously lowering the failure rate and downtime costs, allowing the production line to operate continuously and efficiently. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the sliding block assembly structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the auxiliary sliding component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the upper ball bearing sliding assembly of this utility model;

[0020] Figure 5 This is a schematic diagram of the lower ball bearing sliding assembly of this utility model.

[0021] [Figure Labels]

[0022] 1. Moving track; 2. Sliding block assembly; 3. Auxiliary sliding assembly; 4. Upper ball sliding assembly; 5. Lower ball sliding assembly; 201. Main sliding block; 202. Auxiliary sliding block body; 203. Ball sliding groove; 301. Reinforcing rib; 302. Connecting rib; 303. PTFE block; 401. Mounting groove one; 402. Ball one; 403. Oil pipe; 404. Branch pipe; 501. Mounting groove two; 502. Ball two. Detailed Implementation

[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0024] Example 1

[0025] A preferred embodiment of the uncoiler lifting trolley track structure of the CNC stamping production line provided by this utility model is, for example... Figures 1 to 5 As shown, it includes: a moving track 1; a sliding block assembly 2 mounted on the moving track 1, the sliding block assembly 2 being used to drive the trolley to move; an auxiliary sliding assembly 3 mounted on the bottom of the sliding block assembly 2, the auxiliary sliding assembly 3 being used to assist in supporting and assisting in sliding; an upper ball bearing sliding assembly 4 mounted on the moving track 1, the upper ball bearing sliding assembly 4 being used to help reduce friction generated during sliding; and a lower ball bearing sliding assembly 5 mounted on the moving track 1, the lower ball bearing sliding assembly 5 being used to assist the sliding block assembly 2 in sliding.

[0026] In this embodiment, the sliding block assembly 2 includes: a main sliding block 201 movably mounted on the moving track 1, an auxiliary sliding block body 202 fixedly mounted on one side of the main sliding block 201, and a ball sliding groove 203 opened on the top of the auxiliary sliding block body 202.

[0027] In this embodiment, the auxiliary sliding component 3 includes: a reinforcing rib 301 fixedly installed at the bottom of the auxiliary sliding block body 202, a polytetrafluoroethylene block 303 fixedly installed at the bottom of the reinforcing rib 301, multiple sets of reinforcing ribs 301 being provided, multiple sets of reinforcing ribs 301 being equidistantly arranged on the polytetrafluoroethylene block 303, and connecting ribs 302 being fixedly installed on the multiple sets of polytetrafluoroethylene blocks 303.

[0028] Example 2

[0029] Based on Embodiment 1, a preferred embodiment of the CNC stamping production line uncoiler lifting trolley track structure provided by this utility model is, for example... Figures 1 to 5 As shown: The upper ball sliding assembly 4 includes: a mounting groove 401 opened inside the moving track 1, a ball 402 movably installed inside the mounting groove 401, an oil pipe 403 opened inside the moving track 1, and a branch pipe 404 opened on one side of the oil pipe 403.

[0030] In this embodiment, multiple sets of mounting slots 401, ball bearings 402, and branch pipes 404 are provided, and these multiple sets of mounting slots 401, ball bearings 402, and branch pipes 404 are equidistantly arranged on the moving track 1.

[0031] In this embodiment, the lower ball sliding assembly 5 includes: a second mounting groove 501 formed on the moving track 1, and a second ball 502 is movably mounted inside the second mounting groove 501.

[0032] In this embodiment, multiple sets of mounting slots 501 and ball bearings 502 are provided, and these multiple sets of mounting slots 501 and ball bearings 502 are equidistantly arranged on the moving track 1.

[0033] In this embodiment, there are two sets of moving track 1, auxiliary sliding component 3, upper ball sliding component 4, and lower ball sliding component 5. The two sets of moving track 1, auxiliary sliding component 3, upper ball sliding component 4, and lower ball sliding component 5 are symmetrically arranged on the sliding block component 2.

[0034] In operation, the lifting trolley, along with the main sliding block 201, presses against the upper ends of the two moving tracks 1. Ball bearing 402 rolls within the upper ball bearing sliding assembly 4, while ball bearing 502 is simultaneously supported within the lower ball bearing sliding assembly 5. The friction between the sliding block assembly 2 and the tracks changes from traditional sliding friction to multi-point rolling friction, significantly reducing the coefficient of friction. Simultaneously, the PTFE block 303 at the bottom of the auxiliary sliding block 202 makes lateral contact with the tracks, providing self-lubricating guidance and sharing lateral loads. The box-shaped structure formed by multiple reinforcing ribs 301 and connecting ribs 302 further suppresses deformation. The oil pipe 403 continuously injects grease into the ball bearing area through the branch pipe 404, maintaining a low-wear condition. Throughout operation, the trolley moves smoothly and is accurately positioned, significantly reducing track wear and deformation caused by repeated impacts under high loads, fundamentally suppressing the risk of derailment. Furthermore, the modular quick-disassembly of each component reduces maintenance time from several hours to just over ten minutes, simultaneously lowering the failure rate and downtime costs, allowing the production line to operate continuously and efficiently.

[0035] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0036] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0037] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A track structure for a lifting trolley of an uncoiler in a CNC stamping production line, characterized in that, include: Moving track (1); A sliding block assembly (2) is mounted on the moving track (1), the sliding block assembly (2) being used to drive the trolley to move; An auxiliary sliding component (3) is assembled at the bottom of the sliding block assembly (2), the auxiliary sliding component (3) is used to assist in supporting the sliding; An upper ball bearing sliding assembly (4) is mounted on the moving track (1), the upper ball bearing sliding assembly (4) is used to help reduce friction generated during sliding; The lower ball bearing sliding assembly (5) is mounted on the moving track (1) and is used to assist the sliding block assembly (2) in sliding.

2. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 1, characterized in that, The sliding block assembly (2) includes: A main sliding block (201) is movably installed on the moving track (1). An auxiliary sliding block body (202) is fixedly installed on one side of the main sliding block (201). A ball sliding groove (203) is provided on the top of the auxiliary sliding block body (202).

3. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 2, characterized in that, The auxiliary sliding component (3) includes: A reinforcing rib (301) is fixedly installed at the bottom of the auxiliary sliding block body (202). A polytetrafluoroethylene block (303) is fixedly installed at the bottom of the reinforcing rib (301). Multiple sets of reinforcing ribs (301) are provided. Multiple sets of reinforcing ribs (301) are equidistantly arranged on the polytetrafluoroethylene block (303). Connecting ribs (302) are fixedly installed on multiple sets of polytetrafluoroethylene blocks (303).

4. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 3, characterized in that, The upper ball bearing sliding assembly (4) includes: An installation groove (401) is provided inside the moving track (1), and a ball bearing (402) is movably installed inside the installation groove (401). An oil pipe (403) is provided inside the moving track (1), and a branch pipe (404) is provided on one side of the oil pipe (403).

5. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 4, characterized in that, Multiple sets of mounting groove 1 (401), ball bearing 1 (402), and branch pipe (404) are provided, and the multiple sets of mounting groove 1 (401), ball bearing 1 (402), and branch pipe (404) are equidistantly arranged on the moving track (1).

6. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 5, characterized in that, The lower ball bearing sliding assembly (5) includes: A second mounting groove (501) is provided on the moving track (1), and a second ball bearing (502) is movably mounted inside the second mounting groove (501).

7. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 6, characterized in that, Multiple sets of mounting groove 2 (501) and ball bearing 2 (502) are provided, and the multiple sets of mounting groove 2 (501) and ball bearing 2 (502) are equidistantly arranged on the moving track (1).

8. The track structure for the lifting trolley of the uncoiler in a CNC stamping production line according to claim 1, characterized in that, The moving track (1), auxiliary sliding component (3), upper ball sliding component (4), and lower ball sliding component (5) are provided in two sets, and the two sets of the moving track (1), auxiliary sliding component (3), upper ball sliding component (4), and lower ball sliding component (5) are symmetrically arranged on the sliding block component (2).

Citation Information

Patent Citations

  • KNS material block sliding track structure with good wear resistance

    CN217376084U