A forming device for track shoe machining

Abstract

The utility model relates to a kind of forming devices for track shoe processing, belong to track shoe processing forming technical field.The forming device for track shoe processing, including: workbench, the top of the workbench is fixedly connected with processing box;Heating mechanism, the heating mechanism that can be uniformly heated to improve track shoe forming effect setting at the top of workbench is set to track shoe;Workbench and the heating coil in processing box can heat the upper and lower ends of track shoe by high-frequency heat engine, two heating coils are relatively installed and can improve the heat treatment effect of track shoe, fan and air duct cooperate and send wind flow to processing box by multiple grooves, wind flow can become hot air after heating coil, the curvature of the inner wall of air duct is circular arc structure, can guide wind flow, two heat spreaders in processing box are made of aluminium oxide, disperse heat, can uniformly heat track shoe, improve the heat treatment effect of forming device to track shoe.

Description

Technical Field

[0001] This utility model relates to the field of track plate processing and forming technology, and in particular to a forming device for processing track plates. Background Technology

[0002] Track shoes are chassis components of construction machinery and are considered wear parts. They are commonly used in excavators, bulldozers, crawler cranes, pavers, and other construction machinery. Common track shoes are classified by their ground contact shape into three types: single-ribbed, triple-ribbed, and flat-bottomed. Triangular track shoes are also used in some applications. Single-ribbed track shoes are mainly used in bulldozers and tractors because these machines require high traction. During production, the track shoes undergo heat treatment using a forming device.

[0003] As shown in the reference case "High-Efficiency Heat Treatment Device for Track Plates" (Announcement No. CN218580011U), a conveyor belt is driven by a drive roller and a driven roller, which in turn drives the track plate body. A heater body is installed there, and as the track plate body passes through the heater body, it undergoes high-efficiency heat treatment. This achieves efficient heat treatment of the track plate and improves the working efficiency of the heat treatment device itself. According to the above reference materials, in the above device, the driving roller and the driven roller drive the conveyor belt, which in turn drives the track plate body. At the same time, the heater body is activated. When the track plate body passes the heater body, the motor is turned off, and the track plate body stops on the heater body. The heater body performs efficient heat treatment on the track plate body. However, when the device heats the track plate, the heater prioritizes heating the bottom of the track plate, which can easily cause uneven heating of the track plate. This makes it inconvenient to heat the track plate evenly and reduces the heat treatment effect of the forming device on the track plate. Utility Model Content

[0004] Therefore, it is necessary to provide a forming device for processing track plates to address the issue of facilitating uniform heating of track plates.

[0005] The device includes a workbench with a processing box fixedly connected to its top; a heating mechanism, which is located at the top of the workbench to uniformly heat the track plates and improve their forming effect; wherein the heating mechanism includes heating coils installed on the inner walls of the workbench and the processing box, a high-frequency heat engine installed at one end of the inner wall of the workbench, one end of each of the two heating coils being fixedly connected to the high-frequency heat engine, fans installed at the bottom of the inner wall of the workbench and the top of the processing box, one end of each fan being connected to an air duct, the air duct being located at one end of the heating coil, and a cooling component being located at one end of the inner wall of the processing box.

[0006] In one embodiment, the heating mechanism further includes heat spreaders fixedly connected to both sides of the inner wall of the processing box, with the two heat spreaders disposed between the two heating coils.

[0007] In one embodiment, the top of the workbench and the bottom of the processing box are each provided with several evenly arranged grooves.

[0008] In one embodiment, a filter screen is fixedly connected to the other end of the fan.

[0009] In one embodiment, the two filters are respectively installed on the outer walls of the workbench and the processing box.

[0010] In one embodiment, the cooling assembly includes two water pipes installed on the top wall of the processing chamber, the bottom ends of which are connected to a number of evenly arranged nozzles.

[0011] In one embodiment, a water tank is fixedly connected to the top of the processing box, and a water pump is connected to one end of the water tank.

[0012] In one embodiment, one end of the water pump is connected to a water pipe. Beneficial effects

[0013] 1. The forming device for processing track plates described above uses a worktable and a heating coil inside the processing box to heat the upper and lower ends of the track plate via a high-frequency heat exchanger. The two heating coils installed opposite each other can improve the heat treatment effect of the track plate. The fan and air duct work together to deliver airflow to the processing box through multiple grooves. The airflow can be turned into hot air after passing through the heating coils, preventing the device from having heating dead zones. The curved part of the inner wall of the air duct has an arc structure, which can guide the airflow. The two heat dissipation plates inside the processing box are made of alumina, which can disperse the heat and heat the track plate evenly. The filter screen intercepts the outside air when the fan is running, preventing dust from entering the processing box. This can quickly and evenly heat the track plate and improve the heat treatment effect of the forming device on the track plate. 2. When the track plate is heated and moved to one end of the processing box, the water pump can deliver the water in the water tank to the water guide pipe. The water in the water guide pipe is sprayed out through the nozzles to cool the heated track plate. Multiple nozzles at the bottom of the water guide pipe can quickly cool the track plate and perform water quenching on the heat-treated track plate. The nozzles are tilted to one end, so the sprayed water will not affect the use of the heating coil. The wastewater sprayed from the nozzles flows along the surface of the worktable to one end, which can collect the wastewater, improve the heat treatment effect of the track plate, and improve the processing quality of the forming device. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the external structure of this utility model; Figure 2 This is a schematic diagram of the heating mechanism structure of this utility model; Figure 3 This utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is a partial structural diagram of the heating mechanism of this utility model; Figure 5 This is a partial structural diagram of the cooling component of this utility model.

[0016] Figure label: 100. Workbench; 200. Processing box; 300. Heating mechanism; 310. Heating coil; 320. High-frequency heat engine; 330. Fan; 340. Air duct; 350. Heat spreader; 360. Groove; 370. Filter screen; 380. Cooling assembly; 381. Water pipe; 382. Nozzle; 383. Water tank; 384. Water pump. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0018] The following is combined with Figure 1 - Figure 5 This invention describes a forming device for processing track plates.

[0019] In one embodiment, a forming device for processing track plates includes a worktable 100, with a processing box 200 fixedly connected to the top of the worktable 100; a heating mechanism 300, which is disposed at the top of the worktable 100 to uniformly heat the track plates and improve the forming effect of the track plates; wherein, the heating mechanism 300 includes heating coils 310 installed on the inner walls of the worktable 100 and the processing box 200, a high-frequency heat engine 320 installed at one end of the inner wall of the worktable 100, one end of each of the two heating coils 310 being fixedly connected to the high-frequency heat engine 320, a fan 330 installed at the bottom end of the inner wall of the worktable 100 and the top end of the processing box 200, one end of the fan 330 being connected to an air duct 340, the air duct 340 being disposed at one end of the heating coils 310, and a cooling component 380 being disposed at one end of the inner wall of the processing box 200.

[0020] It should be noted that the track plate heat treatment forming device of model "ST1042" consists of a heating device, a temperature control component, and a power transmission assembly; Heating device: Ni-chromium alloy resistance wire is used as the heating source.

[0021] Temperature control components: Combined with a PID intelligent temperature control chip and a platinum resistance thermometer, it achieves precise temperature control.

[0022] Power transmission components: including a servo motor-driven roller mechanism and an automatic locking bearing.

[0023] When heat-treating the track plates, the heating mechanism 300 uses a high-frequency heat engine 320 and heating coils 310 in the worktable 100 and processing box 200 to uniformly heat the track plates. The heat can be evenly distributed by the fan 330 and the heat spreader 350, which improves the heating effect of the track plates. The cooling component 380 can quickly cool the track plates with water through the nozzle 382. The combination of the heating mechanism 300 and the cooling component 380 can improve the heat treatment effect of the track plates without affecting the normal use of the forming device.

[0024] like Figure 2 , Figure 3 and Figure 4 As shown, the heating mechanism 300 also includes heat spreaders 350 fixedly connected to both sides of the inner wall of the processing box 200. The two heat spreaders 350 are arranged between the two heating coils 310. The top of the worktable 100 and the bottom of the processing box 200 are provided with several evenly arranged grooves 360. The other end of the fan 330 is fixedly connected to a filter screen 370. The two filters screens 370 are respectively installed on the outer walls of the worktable 100 and the processing box 200.

[0025] In this embodiment, the two heating coils 310 can heat the upper and lower ends of the track plate through the high-frequency heat engine 320, improving the heating uniformity of the track plate. When the fan 330 rotates and blows out airflow, the airflow is blown towards the track plate through the air guide duct 340. When the airflow passes through the heating coils 310, it becomes hot air, reducing the generation of heating at the four corners of the track plate. In conjunction with the heat spreader 350, the track plate can be heated evenly. When the fan 330 is running, the filter screen 370 can intercept dust in the outside air, which can quickly and evenly heat the track plate and improve the heat treatment effect of the forming device on the track plate.

[0026] like Figure 5 As shown, the cooling assembly 380 includes two water pipes 381 installed on the top wall inside the processing box 200. The bottom end of the water pipes 381 is connected to several evenly arranged nozzles 382. The top of the processing box 200 is fixedly connected to a water tank 383. One end of the water tank 383 is connected to a water pump 384. One end of the water pump 384 is connected to the water pipes 381.

[0027] In this embodiment, when the heated track plate is conveyed to the area below the nozzle 382, ​​the water pump 384 can transport the water in the water tank 383 to the water guide pipe 381. The water guide pipe 381 can spray water through multiple nozzles 382 to uniformly cool the track plate, improve the forming effect of the track plate, and improve the performance of the forming device.

[0028] Working principle: When the conveyor rollers on the workbench 100 convey the track plate, the control component drives the high-frequency heat engine 320 to energize and heat the two heating coils 310. The two heating coils 310 can evenly heat the upper and lower ends of the track plate. The control component drives the fan 330 to rotate and blow out airflow. The airflow blows into the heating coils 310 through the air guide pipe 340 and becomes hot air. The hot air blows onto the track plate through multiple grooves 360. The heat dissipation plates 350 on both sides of the processing box 200 can evenly distribute the heat and perform uniform quenching and tempering on the track plate. After the track plate is heated, it moves to the bottom of the water guide pipe 381. The control component drives the water pump 384 to transport the water in the water tank 383 to the water guide pipe 381. The water guide pipe 381 sprays water through the nozzle 382 to cool the track plate.

[0029] It should be noted that the high-frequency heat engine 320, fan 330, and water pump 384 mentioned above are all devices with relatively mature existing technology. The specific model can be selected according to actual needs. At the same time, the high-frequency heat engine 320, fan 330, and water pump 384 can be powered by the built-in power supply or by the mains power. The specific power supply method should be selected according to the situation, which will not be elaborated here.

[0030] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A forming device for processing track plates, characterized in that, include: A workbench (100) with a processing box (200) fixedly connected to its top. The heating mechanism (300) is located at the top of the workbench (100) and can uniformly heat the track plate to improve the track plate forming effect. The heating mechanism (300) includes heating coils (310) installed on the inner walls of the workbench (100) and the processing box (200). A high-frequency heat engine (320) is installed at one end of the inner wall of the workbench (100). One end of each of the two heating coils (310) is fixedly connected to the high-frequency heat engine (320). Fans (330) are installed at the bottom of the inner wall of the workbench (100) and the top of the processing box (200). One end of the fan (330) is connected to a duct (340). The duct (340) is located at one end of the heating coil (310). A cooling assembly (380) is located at one end of the inner wall of the processing box (200).

2. The forming apparatus for processing track plates according to claim 1, characterized in that, The heating mechanism (300) also includes heat spreaders (350) fixedly connected to both sides of the inner wall of the processing box (200), and the two heat spreaders (350) are disposed between the two heating coils (310).

3. The forming apparatus for processing track plates according to claim 1, characterized in that, The top of the workbench (100) and the bottom of the processing box (200) are each provided with several evenly arranged grooves (360).

4. The forming apparatus for processing track plates according to claim 1, characterized in that, A filter (370) is fixedly connected to the other end of the fan (330).

5. The forming apparatus for processing track plates according to claim 4, characterized in that, The two filters (370) are respectively installed on the outer walls of the workbench (100) and the processing box (200).

6. The forming apparatus for processing track plates according to claim 1, characterized in that, The cooling assembly (380) includes two water pipes (381) installed on the top wall inside the processing box (200), and the bottom end of the water pipes (381) is connected to several uniformly arranged nozzles (382).

7. The forming apparatus for processing track plates according to claim 1, characterized in that, A water tank (383) is fixedly connected to the top of the processing box (200), and a water pump (384) is connected to one end of the water tank (383).

8. The forming apparatus for processing track plates according to claim 7, characterized in that, One end of the water pump (384) is connected to the water pipe (381).

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