Spray quenching rapid cooling device for spring quenching

Abstract

The utility model relates to spring processing equipment technical field, concretely relates to a kind of quick cooling device of spray quenching for spring quenching, including pedestal and atomization type quick cooling component, atomization type quick cooling component includes arc column, atomization nozzle, water distribution pipe, water suction pipe and water tank, arc column is detachably connected with pedestal, and located the upper side of pedestal, atomization nozzle is fixedly connected with arc column, and located the inner wall of arc column, water distribution pipe is detachably connected with arc column, and located the lower side of arc column, water suction pipe is fixedly connected with water distribution pipe, and located the side of water distribution pipe away from arc column, water tank is detachably connected with water suction pipe, and located the end of water suction pipe away from water distribution pipe, by the original structure modification replacement atomization type quick cooling component, thus it will effectively solve the problem that the cooling speed of spray cooling is relatively slow, it is difficult to meet the demand of some spring material with higher quenching cooling speed requirement.

Description

Technical Field

[0001] This utility model relates to the field of spring processing equipment technology, and in particular to a spray quenching rapid cooling device for spring quenching. Background Technology

[0002] Springs, as important mechanical parts, are widely used in many fields such as automobiles, machinery manufacturing, and electronic equipment. In the spring production process, quenching is one of the key processes to improve spring performance. Quenching can enable springs to obtain good comprehensive mechanical properties, such as high strength, high toughness, and high fatigue life. However, the nozzles of existing rapid cooling devices are fixed, resulting in a limited cooling range. In addition, the fixed position of the blower head results in a limited blowing range, which affects the cooling effect.

[0003] In the prior art, patent application number (CN202221926741.9) discloses a rapid cooling quenching device, including a device body, a conveying mechanism and a fan inside the device body, a spraying mechanism on the device body, and an air guiding mechanism inside the device body. The spraying mechanism includes a hinge seat, which is fixedly installed on the device body. A receiving plate is rotatably connected to the hinge seat, and a liquid delivery pipe is provided on the receiving plate. A vertical pipe is provided at the bottom end of the liquid delivery pipe, and the bottom end of the vertical pipe passes through the receiving plate and is provided with a nozzle. By setting up a spraying mechanism, the purpose of water cooling of aluminum profiles is achieved. This utility model, by setting up an air guiding mechanism in conjunction with a fan, aims to expand the air blowing range, which is beneficial for air cooling of aluminum profiles.

[0004] The existing technology adds a conveying mechanism and a hinge seat, which effectively solves the problems of the fixed nozzle of the existing rapid cooling device, which results in a limited cooling range, and the fixed position of the blower head, which results in a limited blowing range, thus affecting the cooling effect. However, the cooling speed of spray cooling is relatively slow, which is difficult to meet the needs of some spring materials that have high requirements for quenching cooling speed. Utility Model Content

[0005] The purpose of this invention is to provide a spray quenching rapid cooling device for spring quenching, which solves the problem that the cooling speed of spray cooling is relatively slow and cannot meet the needs of some spring materials that require high quenching cooling speed.

[0006] To achieve the above objectives, this utility model employs a spray quenching rapid cooling device for spring quenching, comprising a base and an atomizing rapid cooling assembly. The atomizing rapid cooling assembly includes an arc-shaped column, an atomizing nozzle, a water distribution pipe, a water extraction pipe, and a water tank. The arc-shaped column is detachably connected to the base and located on the upper side of the base. The atomizing nozzle is fixedly connected to the arc-shaped column and located on the inner wall of the arc-shaped column. The water distribution pipe is detachably connected to the arc-shaped column and located on the lower side of the arc-shaped column, and the water distribution pipe is perpendicular to the arc-shaped column. The water extraction pipe is fixedly connected to the water distribution pipe and located on the side of the water distribution pipe away from the arc-shaped column. The water tank is detachably connected to the water extraction pipe and located at the end of the water extraction pipe away from the water distribution pipe, and the water tank is disposed on one side of the base.

[0007] The atomizing rapid cooling component further includes a sliding groove, which is fixedly connected to the base and located at the inner center of the base, and the sliding groove is disposed on one side of the arc-shaped column.

[0008] The atomizing rapid cooling assembly further includes a sliding table and a rotating disk. The sliding table is slidably connected to the base and located inside the base. The sliding table is disposed inside the sliding groove. The rotating disk is rotatably connected to the sliding table and located above the center of the sliding table.

[0009] The atomizing rapid cooling component also includes a drain trough, which is fixedly connected to the sliding table and located inside and above the sliding table, and is disposed on one side of the rotating disk.

[0010] The atomizing rapid cooling component further includes an elastic column and a limiting plate. The elastic column is detachably connected to the rotating disk and is located above the rotating disk, and the elastic column is perpendicular to the rotating disk. The limiting plate is detachably connected to the elastic column and is located above the elastic column, and the limiting plate is perpendicular to the elastic column. The limiting plate is also parallel to the rotating disk.

[0011] The atomizing rapid cooling assembly also includes a push handle, which is detachably connected to the sliding table and located on the side of the sliding table away from the arc-shaped column. The push handle is also located on the inner side of the sliding groove away from the sliding table.

[0012] This utility model discloses a spray quenching rapid cooling device for spring quenching, comprising a base and an atomizing rapid cooling assembly. The atomizing rapid cooling assembly includes an arc-shaped column, an atomizing nozzle, a water distribution pipe, a water extraction pipe, and a water tank. The arc-shaped column is detachably connected to the base and located on the upper side of the base. The atomizing nozzle is fixedly connected to the arc-shaped column and located on the inner wall of the arc-shaped column. The water distribution pipe is detachably connected to the arc-shaped column and located on the lower side of the arc-shaped column, and the water distribution pipe is perpendicular to the arc-shaped column. The water extraction pipe is fixedly connected to the water distribution pipe and located on the side of the water distribution pipe away from the arc-shaped column. The water tank is detachably connected to the water extraction pipe and located at the end of the water extraction pipe away from the water distribution pipe, and the water tank is located on one side of the base. By modifying and replacing the original structure with an atomizing rapid cooling assembly, the problem of relatively slow cooling speed of spray cooling, which is difficult to meet the needs of some spring materials with high requirements for quenching cooling speed, is effectively solved. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a top view of the entire utility model.

[0016] Figure 3 This is a front view of the entire utility model.

[0017] 101-Base, 102-Sliding groove, 103-Sliding table, 104-Rotating disc, 105-Drainage trough, 106-Elastic column, 107-Limiting plate, 108-Push handle, 109-Water tank, 110-Water suction pipe, 111-Water distribution pipe, 112-Arc-shaped column, 113-Atomizing nozzle. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0019] Please see Figures 1-3, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a top view of the entire utility model. Figure 3 This is a front view of the entire utility model.

[0020] This utility model provides a spray quenching rapid cooling device for spring quenching, including a base 101 and an atomizing rapid cooling assembly 102. The atomizing rapid cooling assembly 102 includes an arc-shaped column 112, an atomizing nozzle 113, a water distribution pipe 114, a water extraction pipe 115, a water tank 116, a sliding groove 117, a sliding table 118, a rotating disk 119, a drain trough 120, an elastic column 106, a limiting plate 107, and a push handle 108. This solution solves the problem that spray cooling has a relatively slow cooling rate, making it difficult to meet the requirements of some spring materials with high quenching cooling speeds. It is understood that, in use, the spring can be positioned on the outer surface of the elastic column 106 and the limiting plate 107. Next, push the push handle 108. Because the push handle 108 is detached from the sliding table 118, and the sliding table 118 is slidably connected to the base 101 and located in the sliding groove 117, pushing the push handle 108 can drive the sliding table 118 to slide smoothly in the sliding groove 117. Move the sliding table 118 to a suitable position, place the spring that needs to be quenched and cooled on the rotating disk 119, and fix the spring by the elastic column 106 and the limiting plate 107. Since the elastic column 106 is detached from the rotating disk 119, and the limiting plate 107 is detached from the elastic column 106, the elastic column 106 and the limiting plate 107 can be adjusted according to the height of the spring. The position of the limiting plate 107 ensures the spring is stably fixed, and the limiting plate 107 is parallel to the rotating disk 119, which effectively prevents the spring from shaking or shifting during quenching. Next, the equipment is started, and the water pumping pipe 115 draws coolant from the water tank 116 and delivers it to the water distribution pipe 114. The water distribution pipe 114 is detachably connected to the arc-shaped column 112 and is arranged vertically. The coolant is evenly distributed into the arc-shaped column 112 through the water distribution pipe 114, and then atomized and sprayed out through the atomizing nozzle 113 fixed to the inner wall of the arc-shaped column 112. The atomized coolant makes full contact with the spring, greatly increasing the contact area, thereby achieving rapid cooling and solving the problem of slow spray cooling speed. During the cooling process, the spring rotates with the rotating disk 119, which is rotatably connected to the sliding table 118. This ensures that all parts of the spring are evenly cooled by the coolant sprayed from the atomizing nozzle 113, guaranteeing uniform cooling. Waste liquid is collected through the drain trough 120, which is fixedly connected to the sliding table 118 and located above and inside the sliding table 118 for convenient subsequent centralized treatment. After cooling is complete, the equipment is stopped, and the push handle 108 is pushed again to move the sliding table 118 out. The elastic column 106 and the limiting plate 107 are then released, and the cooled spring is removed. If it is necessary to replace the coolant or perform cleaning and maintenance, the water tank 116 can be disassembled.The interior of the water tank 116 is cleaned and the coolant is replaced. Since the arc-shaped column 112, the water distribution pipe 114, and other components are detachably connected to the base 101 or other components, they can be easily cleaned and inspected individually, ensuring the equipment remains in good working order and is ready for the next spring quenching and cooling operation.

[0021] In this specific embodiment, the arc-shaped column 112 is detachably connected to the base 101 and is located on the upper side of the base 101. The atomizing nozzle 113 is fixedly connected to the arc-shaped column 112 and is located on the inner wall of the arc-shaped column 112. The water distribution pipe 114 is detachably connected to the arc-shaped column 112 and is located on the lower side of the arc-shaped column 112. The water distribution pipe 114 is perpendicular to the arc-shaped column 112. The water suction pipe 115 is fixedly connected to the water distribution pipe 114 and is located on the side of the water distribution pipe 114 away from the arc-shaped column 112. The water tank 116 is detachably connected to the water suction pipe 115 and is located at the end of the water suction pipe 115 away from the water distribution pipe 114. The water tank 116 is located on one side of the base 101.

[0022] The sliding groove 117 is fixedly connected to the base 101 and is located at the inner center of the base 101, and the sliding groove 117 is disposed on one side of the arc-shaped column 112.

[0023] The sliding platform 118 is slidably connected to the base 101 and located inside the base 101. The sliding platform 118 is disposed inside the sliding groove 117. The rotating disk 119 is rotatably connected to the sliding platform 118 and located at the upper center of the sliding platform 118.

[0024] The drain trough 120 is fixedly connected to the sliding table 118 and is located inside the upper part of the sliding table 118, and the drain trough 120 is disposed on one side of the rotating disk 119.

[0025] The elastic column 106 is detachably connected to the rotating disk 119 and is located above the rotating disk 119. The elastic column 106 is perpendicular to the rotating disk 119. The limiting plate 107 is detachably connected to the elastic column 106 and is located above the elastic column 106. The limiting plate 107 is perpendicular to the elastic column 106 and is also parallel to the rotating disk 119.

[0026] The push handle 108 is detachably connected to the sliding table 118 and is located on the side of the sliding table 118 away from the arc-shaped column 112. The push handle 108 is located on the inner side of the sliding groove 117 away from the sliding table 118.

[0027] When using this utility model, the spring is placed on the outer surface of the elastic column 106 and below the limiting plate 107. Then, the push handle 108 is pushed. Because the push handle 108 is detachably connected to the sliding table 118, and the sliding table 118 is slidably connected to the base 101 and located in the sliding groove 117, pushing the push handle 108 can drive the sliding table 118 to slide smoothly in the sliding groove 117. The sliding table 118 is moved to a suitable position, and the spring that needs to be quenched and cooled is placed on the rotating disk 119. The spring is fixed by the elastic column 106 and the limiting plate 107. The elastic column 106 is detachably connected to the rotating disk 119, and the limiting plate 107 is detachably connected to the elastic column 106. The positions of the elastic column 106 and the limiting plate 107 can be adjusted according to the height of the spring to ensure that the spring is stably fixed. The limiting plate 107 is arranged parallel to the rotating disk 119, which can effectively prevent the spring from shaking or shifting during the quenching process. Next, the equipment is started, and the water pumping pipe 115 draws the coolant from the water tank 116 and delivers it to the water distribution pipe 114. The water distribution pipe 114 is detachably connected to the arc-shaped column 112 and is arranged vertically. The coolant is evenly distributed into the arc-shaped column 112 through the water distribution pipe 114. The coolant is then atomized and sprayed out through the atomizing nozzle 113 fixed to the inner wall of the arc-shaped column 112. The atomized coolant comes into full contact with the spring, greatly increasing the contact area and thus achieving rapid cooling. This solves the problem of slow spray cooling speed. During the cooling process, the spring rotates with the rotating disk 119, which is rotatably connected to the sliding table 118. This ensures that all parts of the spring are evenly cooled by the coolant sprayed from the atomizing nozzle 113, guaranteeing uniform cooling. Waste liquid is collected through the drain trough 120, which is fixedly connected to the sliding table 118 and located inside and above the sliding table 118. To facilitate subsequent centralized processing, after the cooling process is completed, stop the equipment operation, push the push handle 108 again to move the sliding table 118 out, release the elastic column 106 and the limiting plate 107, and remove the cooled spring. If it is necessary to replace the coolant or clean and maintain the equipment, the water tank 116 can be disassembled, the inside of the water tank 116 can be cleaned, and new coolant can be replaced. At the same time, since the arc-shaped column 112, the water distribution pipe 114 and other components are detachably connected to the base 101 or other components, it is convenient to clean and inspect them separately to ensure that the equipment always maintains a good working condition and is ready for the next spring quenching and cooling process.

[0028] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A spray quenching rapid cooling device for spring quenching, comprising a base, characterized in that, It also includes an atomizing rapid cooling component, which comprises an arc-shaped column, an atomizing nozzle, a water distribution pipe, a water suction pipe, and a water tank. The arc-shaped column is detachably connected to the base and is located on the upper side of the base. The atomizing nozzle is fixedly connected to the arc-shaped column and is located on the inner wall of the arc-shaped column. The water distribution pipe is detachably connected to the arc-shaped column and is located on the lower side of the arc-shaped column, and the water distribution pipe is perpendicular to the arc-shaped column. The water suction pipe is fixedly connected to the water distribution pipe and is located on the side of the water distribution pipe away from the arc-shaped column. The water tank is detachably connected to the water suction pipe and is located at the end of the water suction pipe away from the water distribution pipe, and the water tank is located on one side of the base.

2. The spray quenching rapid cooling device for spring quenching as described in claim 1, characterized in that, The atomizing rapid cooling component also includes a sliding groove, which is fixedly connected to the base and located at the inner center of the base, and the sliding groove is disposed on one side of the arc-shaped column.

3. The spray quenching rapid cooling device for spring quenching as described in claim 2, characterized in that, The atomizing rapid cooling assembly further includes a sliding platform and a rotating disk. The sliding platform is slidably connected to the base and located inside the base. The sliding platform is disposed inside the sliding groove. The rotating disk is rotatably connected to the sliding platform and located above the center of the sliding platform.

4. The spray quenching rapid cooling device for spring quenching as described in claim 3, characterized in that, The atomizing rapid cooling assembly also includes a drain trough, which is fixedly connected to the sliding table and located inside and above the sliding table, and is disposed on one side of the rotating disk.

5. The spray quenching rapid cooling device for spring quenching as described in claim 4, characterized in that, The atomizing rapid cooling assembly further includes an elastic column and a limiting plate. The elastic column is detachably connected to the rotating disk and is located above the rotating disk, and the elastic column is perpendicular to the rotating disk. The limiting plate is detachably connected to the elastic column and is located above the elastic column, and the limiting plate is perpendicular to the elastic column. The limiting plate is also parallel to the rotating disk.

6. The spray quenching rapid cooling device for spring quenching as described in claim 5, characterized in that, The atomizing rapid cooling assembly also includes a push handle, which is detachably connected to the sliding table and located on the side of the sliding table away from the arc-shaped column. The push handle is also located on the inner side of the sliding groove away from the sliding table.

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