A cooling device with a circulating function for galvanized steel wire processing
Patent Information
- Application Number
- CN202521659579.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-06
AI Technical Summary
[0017]1、该镀锌钢丝加工用具有循环功能的冷却装置,通过设置的冷却组件,半齿环往复转动,实现钢丝的定量扭转,让钢丝各个表面均匀暴露于喷淋水中,提升水与钢丝表面的换热效率,避免镀锌层冷却不均造成晶粒不一致或脱锌现象,传动带通过弧形包覆,与钢丝形成柔性贴合,在钢丝纵向运动时自身随之被动运动,从而实现低阻力导向和辅助牵引,保证钢丝顺畅通过夹持块。
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Figure CN224662979U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of galvanized steel wire cooling devices, specifically a cooling device with a circulating function for processing galvanized steel wire. Background Technology
[0002] Due to its good toughness and small size, steel wire is widely used in various fields. To prevent steel wire from rusting, it needs to be hot-dip galvanized. After the steel wire comes out of the zinc bath, it needs to be cooled in time to prevent the continued growth of the iron-zinc alloy, which would cause the galvanized layer to turn grayish-white. At the same time, it also makes the surface of the steel wire smooth and improves the winding performance of the steel wire. A galvanized steel wire cooling device is used to achieve the purpose of cooling the hot-dip galvanized steel wire.
[0003] According to a public announcement (Announcement No.: CN214022633U) of a cooling device with circulation function for processing galvanized steel wire, the above application includes a bracket and a mounting box. The bracket is provided with a mounting plate, the mounting plate is provided with a support rod, the support rod is provided with a No. 1 motor, the No. 1 motor is provided with a connecting shaft, the connecting shaft is provided with a winding reel, the mounting box is provided with a working box, the working box is provided with a feed port, and the working box is provided with a discharge port.
[0004] However, in actual use, the cross-section of the steel wire is a circle. When cooling water is sprayed from above the steel wire, most of the water will fall directly due to gravity and will not fully cover the surface of the steel wire. This results in less water contact on both sides and the bottom, uneven cooling, and large residual thermal stress. In view of this, we propose a cooling device with circulation function for galvanized steel wire processing. Utility Model Content
[0005] The purpose of this invention is to provide a cooling device with a circulating function for processing galvanized steel wire, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a cooling device with a circulating function for processing galvanized steel wire, comprising a frame, a tin-plating component fixedly connected to the top end face of the frame, and a cooling component fixedly connected to the top end face of the frame, the cooling component comprising:
[0007] A water tank is fixedly connected to the inner top surface of the frame. A crossbar is fixedly connected to the side wall of the frame. A spray frame is fixedly connected to the side wall of the crossbar. Spray holes are opened on the inner top surface of the spray frame. A water pipe is fixedly connected to the bottom end face of the spray frame. A water pump is fixedly connected to the bottom end of the water pipe.
[0008] A drive motor, wherein a rotating rod is fixedly connected to the output end of the drive motor, and a half gear is fixedly connected to the end face of the rotating rod;
[0009] The mounting bracket is slidably connected to the movable frame. The movable frame has a semi-toothed ring inside, and a magnetic ring is threadedly connected to the inner wall of the semi-toothed ring. A clamping block is magnetically connected to the inner wall of the magnetic ring, and a transmission belt is movably connected to the inner wall of the clamping block.
[0010] Preferably, a filter plate is fixedly connected to the inner wall of the water tank, the water pump is located inside the water tank and below the filter plate, and the water pipe is connected to the spray hole.
[0011] Preferably, the drive motor is fixedly connected to the side wall of the frame, and the inner wall of the movable frame is fixedly connected with teeth, which mesh with half gears.
[0012] Preferably, the mounting bracket is fixedly connected to the side wall of the crossbar, the semi-toothed ring engages with the teeth, and the clamping block is slidably connected to the inner wall of the semi-toothed ring.
[0013] Preferably, the magnetic ring has a right-angled trapezoidal cross-section, and the inclined surface of the magnetic ring is movably connected to the outer wall of the clamping block. The magnetic ring pushes the clamping block to move away from the semi-toothed ring, so that the clamping block can clamp the steel wire.
[0014] Preferably, the cross-section of the transmission belt is arc-shaped, and the transmission belt is movably connected to the steel wire, which facilitates the longitudinal movement of the steel wire.
[0015] Preferably, the outer wall of the transmission belt is fixedly connected with vertical bars, and the number of vertical bars is set in several groups, with the several groups of vertical bars arranged at equal intervals on the outer wall of the transmission belt.
[0016] Compared with the prior art, this utility model provides a cooling device with circulation function for processing galvanized steel wire, which has the following beneficial effects:
[0017] 1. This cooling device for galvanized steel wire processing has a circulating function. Through the set cooling components, the semi-toothed ring reciprocates to achieve quantitative torsion of the steel wire, so that all surfaces of the steel wire are evenly exposed to the sprayed water, improving the heat exchange efficiency between the water and the steel wire surface, and avoiding uneven cooling of the galvanized layer, which may cause inconsistent grains or dezincification. The transmission belt is covered by an arc shape and forms a flexible fit with the steel wire. When the steel wire moves longitudinally, the belt moves passively with it, thereby achieving low-resistance guidance and auxiliary traction, ensuring that the steel wire passes smoothly through the clamping block.
[0018] 2. The cooling device with circulation function used for processing galvanized steel wire enhances circumferential friction by setting vertical bars that abut against the steel wire, thereby improving anti-slip ability, preventing the steel wire from rotating and shifting, and improving clamping stability. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the main structure of the present utility model;
[0020] Figure 2 This is a schematic diagram of the spray frame structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the frame structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the half-gear structure of this utility model;
[0023] Figure 5 This is an exploded view of the semi-toothed ring of this utility model;
[0024] Figure 6 This is an exploded view of the clamping block of this utility model.
[0025] In the diagram: 1. Frame; 2. Tin-plated components; 3. Cooling components; 301. Water tank; 302. Crossbar; 303. Spray rack; 304. Spray hole; 305. Water pipe; 306. Water pump; 307. Drive motor; 308. Rotating rod; 309. Half gear; 310. Mounting bracket; 311. Movable frame; 312. Half gear ring; 313. Magnetic ring; 314. Clamping block; 315. Transmission belt; 4. Filter plate; 5. Vertical bar. Detailed Implementation
[0026] like Figures 1-6 As shown, this utility model provides a technical solution: a cooling device with circulation function for processing galvanized steel wire, including a frame 1, a tin-plating component 2 fixedly connected to the top end face of the frame 1, and a cooling component 3 fixedly connected to the top end face of the frame 1. The cooling component 3 includes a water tank 301, a crossbar 302, a spray frame 303, a spray hole 304, a water pipe 305, a water pump 306, a drive motor 307, a rotating rod 308, a half gear 309, a mounting frame 310, a movable frame 311, a half gear ring 312, a magnetic ring 313, a clamping block 314, and a transmission belt 315.
[0027] In one embodiment of this utility model, a water tank 301 is fixedly connected to the inner top surface of a frame 1. A crossbar 302 is fixedly connected to the side wall of the frame 1. A spray frame 303 is fixedly connected to the side wall of the crossbar 302. A spray hole 304 is opened on the inner top surface of the spray frame 303. A water pipe 305 is fixedly connected to the bottom end face of the spray frame 303. A water pump 306 is fixedly connected to the bottom end of the water pipe 305. A filter plate 4 is fixedly connected to the inner wall of the water tank 301. The water pump 306 is located inside the water tank 301 and below the filter plate 4. The water pipe 305 is connected to the spray hole 304.
[0028] The drive motor 307 is fixedly connected to the side wall of the frame 1. The output end of the drive motor 307 is fixedly connected to the rotating rod 308, and the end face of the rotating rod 308 is fixedly connected to the half gear 309.
[0029] Mounting bracket 310 is fixedly connected to the side wall of crossbar 302. Mounting bracket 310 is slidably connected to movable bracket 311. The inner wall of movable bracket 311 is fixedly connected with teeth, which mesh with half gear 309. A half gear ring 312 is provided inside movable bracket 311, which meshes with the teeth. Clamping block 314 is slidably connected to the inner wall of half gear ring 312. The teeth on one side of movable bracket 311 located on half gear ring 312 are only provided on the inner bottom surface of movable bracket 311, and half gear ring 312 meshes with the teeth. The inner wall of half gear ring 312 is threaded. There is a magnetic ring 313, and a clamping block 314 is magnetically connected to the inner wall of the magnetic ring 313. The cross-section of the magnetic ring 313 is set in a right trapezoid. The inclined surface of the magnetic ring 313 is movably connected to the outer wall of the clamping block 314. The magnetic ring 313 pushes the clamping block 314 to move away from the semi-tooth ring 312, so that the clamping block 314 can clamp the steel wire. The inner wall of the clamping block 314 is movably connected to a transmission belt 315. The cross-section of the transmission belt 315 is set in an arc shape. The transmission belt 315 is movably connected to the steel wire, and the transmission belt 315 facilitates the longitudinal movement of the steel wire.
[0030] The galvanized steel wire is passed through the spray frame 303 and the clamping block 314. The water pump 306 draws water from the water tank 301 into the water pipe 305, and then sprays it onto the steel wire through the spray hole 304 to cool the galvanized layer. Then the cooling water falls and dissipates heat during the falling process, promoting the cooling of the cooling water itself.
[0031] The magnetic ring 313 pushes the clamping block 314 to move away from the semi-toothed ring 312, so that the clamping block 314 can clamp the steel wire. The drive motor 307 drives the rotating rod 308 and the semi-gear 309 to rotate, which further drives the movable frame 311 to slide laterally back and forth along the mounting frame 310. The semi-toothed ring 312 meshes with the teeth. Since the teeth are only set on the inner bottom surface of the movable frame 311, the lateral back and forth sliding of the movable frame 311 drives the semi-toothed ring 312 to rotate back and forth, realizing the quantitative torsion of the steel wire. This allows all surfaces of the steel wire to be evenly exposed to the spray water, improving the heat exchange efficiency between the water and the surface of the steel wire, and avoiding uneven cooling of the galvanized layer that causes inconsistent grains or dezincification.
[0032] The transmission belt 315 is movably connected to the steel wire. The transmission belt 315 facilitates the longitudinal pulling of the steel wire. The arc-shaped structure fits the round steel wire better and has a larger contact area. The transmission belt 315 forms a flexible fit with the steel wire through the arc-shaped wrapping. When the steel wire moves longitudinally, it moves passively along with it, thereby achieving low-resistance guidance and auxiliary traction, ensuring that the steel wire passes smoothly through the clamping block 314.
[0033] In addition, vertical strips 5 are fixedly connected to the outer wall of the transmission belt 315. Several sets of vertical strips 5 are arranged at equal intervals on the outer wall of the transmission belt 315 to enhance circumferential friction, thereby improving anti-slip ability, preventing the steel wire from rotating and deviating, and improving clamping stability.
[0034] In this invention, during use, the water pump 306 draws water from the water tank 301 into the water pipe 305, and then sprays it onto the steel wire through the spray hole 304 to cool the galvanized layer. The cooling water then falls, dissipating heat during its descent, thus promoting its own cooling. The magnetic ring 313 pushes the clamping block 314 to move away from the semi-toothed ring 312, allowing the clamping block 314 to clamp the steel wire. The drive motor 307 drives the rotating rod 308 and the semi-gear 309 to rotate, further driving the movable frame 311 to slide laterally back and forth along the mounting frame 310. The semi-toothed ring 312 meshes with the teeth. Since the teeth are only located on the inner bottom surface of the movable frame 311, the lateral back and forth sliding of the movable frame 311 drives the semi-toothed ring 312 to rotate back and forth, achieving a quantitative twisting of the steel wire and ensuring that all surfaces of the steel wire are evenly exposed to the sprayed water.
[0035] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A cooling device with circulating function for processing galvanized steel wire, comprising a frame (1), wherein a tin-plating assembly (2) is fixedly connected to the top end face of the frame (1), characterized in that: A cooling assembly (3) is fixedly connected to the top end face of the frame (1), and the cooling assembly (3) includes: A water tank (301) is fixedly connected to the inner top surface of the frame (1). A crossbar (302) is fixedly connected to the side wall of the frame (1). A spray frame (303) is fixedly connected to the side wall of the crossbar (302). A spray hole (304) is opened on the inner top surface of the spray frame (303). A water pipe (305) is fixedly connected to the bottom end face of the spray frame (303). A water pump (306) is fixedly connected to the bottom end of the water pipe (305). A drive motor (307) is provided, and a rotating rod (308) is fixedly connected to the output end of the drive motor (307). A half gear (309) is fixedly connected to the end face of the rotating rod (308). Mounting bracket (310) is slidably connected to movable bracket (311). The movable bracket (311) is provided with a semi-toothed ring (312) inside. A magnetic ring (313) is threadedly connected to the inner wall of the semi-toothed ring (312). A clamping block (314) is magnetically connected to the inner wall of the magnetic ring (313). A transmission belt (315) is movably connected to the inner wall of the clamping block (314).
2. A cooling device with circulating function for processing galvanized steel wire according to claim 1, characterized in that: A filter plate (4) is fixedly connected to the inner wall of the water tank (301). The water pump (306) is located inside the water tank (301) and below the filter plate (4). The water pipe (305) is connected to the spray hole (304).
3. A cooling device with circulating function for processing galvanized steel wire according to claim 1, characterized in that: The drive motor (307) is fixedly connected to the side wall of the frame (1), and the inner wall of the movable frame (311) is fixedly connected with teeth, which mesh with the half gear (309).
4. A cooling device with circulating function for processing galvanized steel wire according to claim 3, characterized in that: The mounting bracket (310) is fixedly connected to the side wall of the crossbar (302), the semi-toothed ring (312) meshes with the teeth, and the clamping block (314) is slidably connected to the inner wall of the semi-toothed ring (312).
5. A cooling device with circulating function for processing galvanized steel wire according to claim 1, characterized in that: The magnetic ring (313) has a right-angled trapezoidal cross-section, and the inclined surface of the magnetic ring (313) is movably connected to the outer wall of the clamping block (314).
6. A cooling device with circulating function for processing galvanized steel wire according to claim 1, characterized in that: The cross-section of the transmission belt (315) is arc-shaped, and the transmission belt (315) is movably connected to the steel wire.
7. A cooling device with circulating function for processing galvanized steel wire according to claim 1, characterized in that: The outer wall of the transmission belt (315) is fixedly connected with vertical strips (5), and the number of vertical strips (5) is set in several groups, with the several groups of vertical strips (5) arranged at equal intervals on the outer wall of the transmission belt (315).
Citation Information
Patent Citations
Cooling device with circulating function for galvanized steel wire processing
CN214022633U