A yarn braiding machine
Patent Information
- Application Number
- CN202522134646.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]纱线编织机是用于将纱线编织成织物的机械设备,主要包括经编机、缝编机、织编机等类型,在使用纱线编织机对纱线进行编织时,会在编织机构的上方设有收卷机构以对编织好的纱线进行收卷,而为了方便收卷的纱线易取下,用作收卷的收卷辊多以多根支撑轴绕圆周排列设置,以便留有充足的空隙进行取料,可由于多根支撑轴为固定安装导致纱线在收卷时难免需要松弛,影响收卷效果,进而造成编制好的纱线之间出现相互的缠绕,而且固定的支撑轴也导致所收卷的纱线卷绕半径固定,使用适应性偏低,即纱线收卷的整体厚度有限且局限性过高
1、本实用新型通过丝杆传动机构带动移动座及支撑轴进行径向移动,可根据实际编织需求调节纱线收卷半径,避免纱线松弛或过紧,有效防止纱线在收卷过程中出现缠绕、断线等问题,提升收卷质量。
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Figure CN224663138U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yarn processing technology, and in particular to a yarn braiding machine. Background Technology
[0002] Yarn is a continuous, slender body made by twisting textile fibers. As an intermediate material connecting fibers and fabrics, it is widely used in the textile and apparel industry. Its definition covers traditional staple fiber yarn and filament yarn. According to raw materials, it can be divided into natural fiber yarn (cotton / linen), chemical fiber yarn (polyester / nylon), and blended yarn, etc.
[0003] A yarn braiding machine is a mechanical device used to weave yarn into fabric. It mainly includes warp knitting machines, sewing machines, and weaving machines. When using a yarn braiding machine, a winding mechanism is installed above the braiding mechanism to wind up the woven yarn. To facilitate easy removal of the wound yarn, the winding rollers are often arranged with multiple support shafts around the circumference to allow sufficient clearance for material handling. However, because the multiple support shafts are fixedly installed, the yarn inevitably needs to loosen during winding, affecting the winding effect and causing the woven yarns to become entangled. Furthermore, the fixed support shafts result in a fixed winding radius for the wound yarn, leading to low adaptability; that is, the overall thickness of the wound yarn is limited and its limitations are too high. Therefore, we propose a yarn braiding machine. Utility Model Content
[0004] The purpose of this utility model is to address the aforementioned shortcomings in the existing technology by proposing a yarn braiding machine.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a yarn braiding machine, including an operating table, with support legs installed at the bottom corners of the operating table, a braiding mechanism provided at the top of the operating table, and a winding mechanism provided above the braiding mechanism, the winding mechanism being fixed to the operating table by a support frame; The winding mechanism includes a rotating base, a second rotating shaft connected to the middle of one side of the rotating base, a second drive motor installed at the other end of the second rotating shaft, and the second drive motor fixed on the support frame; The rotating seat is a hollow cylindrical shell. Multiple spaced strip grooves are provided on the side of the rotating seat away from the second drive motor. The strip grooves are arranged along the axis of the rotating seat. Multiple lead screws are provided inside the rotating seat. The lead screws correspond one-to-one with the strip grooves. One end of the lead screw is rotatably connected to the inner wall of the rotating seat, and the other end of the lead screw is rotatably mounted on the connecting seat. The connecting seat is fixed to the inner wall of the rotating seat. A transmission mechanism is provided between the lead screws to drive their rotation. A drive mechanism is provided on one of the lead screws. A movable seat is connected to the lead screw via a nut thread. One end of the movable seat is set through a strip groove and a support shaft is vertically installed on its end face.
[0006] Preferably, the transmission mechanism includes a first bevel gear coaxially mounted on one end of the lead screw near the connecting seat, a second bevel gear meshing on one side of the first bevel gear, and a connecting shaft coaxially mounted on the second bevel gear, the connecting shaft being rotatably mounted on the connecting seat.
[0007] Preferably, the drive mechanism includes a worm gear, which is located outside the rotating seat and is coaxially fixed with one of the lead screws. A worm is engaged on one side of the worm gear, and a fixed seat is rotatably mounted on each end of the worm. The fixed seat is fixed to the outer wall of the rotating seat, and a handle is mounted on one end of the worm.
[0008] Preferably, both sides of the movable seat and the inner wall of the strip groove are smooth surfaces, and the side of the movable seat and the inner wall of the strip groove are fitted with a clearance.
[0009] Preferably, one end of the support shaft is threaded to the movable seat, and a limit plate is threaded to the other end of the support shaft.
[0010] Preferably, a ring-shaped second slide rail is provided on the side of the rotating seat near the second drive motor. The second slide rail is mounted on the support frame, and a number of second sliders arranged at intervals are slidably mounted on the second slide rail. The other end of the second slider is fixed to the rotating seat.
[0011] Preferably, a control box is installed on the top of the side of the operating table away from the support frame, and a controller is installed inside the control box. The controller is connected to the second drive motor through wires.
[0012] Preferably, the weaving mechanism includes a turntable, a first rotating shaft coaxially mounted on the bottom of the turntable, the first rotating shaft passing through the operating table and connected to a first drive motor, the first drive motor being fixed to the bottom of the operating table and the first rotating shaft being rotatably connected to the operating table, and the first drive motor being connected to a controller via a wire, a support base coaxially mounted on the top of the turntable, the support base being a cylindrical structure, multiple wire feeding frames being provided along the top edge of the turntable, and a wire guide frame being provided on the top of the wire feeding frames; A first annular slide rail is coaxially provided at the bottom of the turntable. The first slide rail is fixed to the operating table. Several first sliders arranged at intervals are slidably installed on the first slide rail. The first sliders are fixed to the turntable.
[0013] The design scheme proposed in this utility model has the following beneficial effects in application: 1. This utility model uses a screw drive mechanism to drive the moving seat and support shaft to move radially, which can adjust the yarn winding radius according to the actual weaving needs, avoid the yarn being too loose or too tight, effectively prevent the yarn from tangling or breaking during the winding process, and improve the winding quality.
[0014] 2. This utility model drives the lead screw to rotate through a worm gear transmission mechanism. The operator can easily adjust the position of the support shaft through the handle. The worm gear has a self-locking function, which can keep the position fixed after adjustment and prevent accidental movement. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is the front view of the present invention; Figure 3 This is a side view of the present invention; Figure 4 This is a schematic diagram of the internal structure of the rotating seat of this utility model.
[0016] In the diagram: 1. Operating table; 2. Support leg; 3. Turntable; 4. First rotating shaft; 5. First drive motor; 6. First slide rail; 7. First slider; 8. Wire feeding frame; 9. Wire guide frame; 10. Support base; 11. Support frame; 12. Rotating seat; 13. Second rotating shaft; 14. Second drive motor; 15. Second slide rail; 16. Second slider; 17. Strip groove; 18. Lead screw; 19. First bevel gear; 20. Second bevel gear; 21. Connecting shaft; 22. Worm gear; 23. Worm; 24. Fixed seat; 25. Handle; 26. Moving seat; 27. Support shaft; 28. Limit plate; 29. Connecting seat; 30. Control box. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0018] Example Reference Figures 1-4 A yarn braiding machine includes an operating table 1, with support legs 2 installed at the bottom corners of the operating table 1, a braiding mechanism on the top of the operating table 1, and a winding mechanism above the braiding mechanism. The winding mechanism is fixed to the operating table 1 by a support frame 11.
[0019] like Figure 1 and Figure 2As shown, the weaving mechanism includes a turntable 3. A first rotating shaft 4 is coaxially mounted on the bottom of the turntable 3. The first rotating shaft 4 passes through the operating table 1 and is connected to a first drive motor 5. The first drive motor 5 is fixed to the bottom of the operating table 1, and the first rotating shaft 4 is rotatably connected to the operating table 1. A support base 10 is coaxially mounted on the top of the turntable 3. The support base 10 has a cylindrical structure. Multiple feed racks 8 are provided along the top edge of the turntable 3, and a guide rack 9 is provided on the top of the feed racks 8. In use, the yarn to be woven can be placed on the feed racks 8, and one end of the yarn can be passed through the guide rack 9 and fixed on the winding mechanism. As the turntable 3 rotates, the yarn twisted into a strand on the winding mechanism can complete the weaving operation of multiple yarns under winding.
[0020] In order to improve the stability of the turntable 3 when it rotates, a ring-shaped first slide rail 6 is provided coaxially at the bottom of the turntable 3. The first slide rail 6 is fixed on the operating table 1. Several first sliders 7 are slidably installed on the first slide rail 6 at intervals. The first sliders 7 are fixed to the turntable 3, and support the turntable 3 without affecting its rotation, thereby improving the rotational stability of the turntable 3.
[0021] like Figure 3 and Figure 4 The winding mechanism includes a rotating seat 12, a second rotating shaft 13 connected to the middle of one side of the rotating seat 12, and a second drive motor 14 installed at the other end of the second rotating shaft 13. The second drive motor 14 is fixed on the support frame 11 and provides power for the rotation of the rotating seat 12.
[0022] Furthermore, a ring-shaped second slide rail 15 is provided on the side of the rotating seat 12 near the second drive motor 14. The second slide rail 15 is mounted on the support frame 11. Several second sliders 16 are slidably mounted on the second slide rail 15 at intervals. The other end of the second sliders 16 is fixed to the rotating seat 12. While not affecting the rotation of the rotating seat 12, a connection is established between the rotating seat 12 and the support frame 11, so as to provide additional support for the rotating seat 12 and the support frame 11 except for the second rotating shaft 13, thereby improving the rotational stability of the rotating seat 12.
[0023] The rotating seat 12 is a hollow cylindrical shell. Multiple spaced strip grooves 17 are provided on the side of the rotating seat 12 away from the second drive motor 14. The strip grooves 17 are arranged along the axial direction of the rotating seat 12. Multiple lead screws 18 are provided inside the rotating seat 12. The lead screws 18 correspond one-to-one with the strip grooves 17. One end of the lead screw 18 is rotatably connected to the inner wall of the rotating seat 12, and the other end of the lead screw 18 is rotatably mounted on the connecting seat 29. The connecting seat 29 is fixed to the inner wall of the rotating seat 12. A transmission mechanism is provided between the lead screws 18 to drive their rotation. A drive mechanism is provided on one of the lead screws 18.
[0024] The drive mechanism includes a worm gear 22, which is located outside the rotating seat 12 and coaxially fixed with one of the lead screws 18. A worm 23 is meshed on one side of the worm gear 22, and a fixed seat 24 is rotatably mounted on the end of the worm 23. The fixed seat 24 is fixed to the outer wall of the rotating seat 12. A handle 25 is installed on one end of the worm 23. In use, the operator can hold the handle 25 to rotate the worm 23, thereby driving the lead screw 18 coaxially connected to the worm gear 22 to rotate. With the help of the transmission mechanism, the rotation of the lead screw 18 can drive the lead screw 18 to rotate synchronously. In actual use, the transmission between the worm gear 22 and the worm 23 can also lock the lead screw 18, that is, the worm gear 22 cannot rotate the worm 23.
[0025] Furthermore, the transmission mechanism includes a first bevel gear 19 coaxially mounted on one end of the lead screw 18 near the connecting seat 29, a second bevel gear 20 meshing on one side of the first bevel gear 19, and a connecting shaft 21 coaxially mounted on the second bevel gear 20. The connecting shaft 21 is rotatably mounted on the connecting seat 29 to achieve synchronous rotation of all lead screws 18.
[0026] As all the lead screws 18 rotate synchronously, a movable seat 26 is connected to the lead screw 18 via a threaded nut. One end of the movable seat 26 passes through the strip groove 17 and a support shaft 27 is vertically mounted on its end face. The movable seat 26 can reciprocate linearly along the length of the strip groove 17, thereby adjusting the size of the circumference enclosed by all the support shafts 27. This allows for adjustment of the winding radius of the yarn during weaving according to actual usage, and also enables the support shafts 27 to be moved outward at the start of winding to achieve yarn tensioning, ensuring that the yarn winding effect does not result in tangling between yarns.
[0027] Furthermore, both sides of the movable seat 26 and the inner wall of the strip groove 17 are smooth surfaces, and the side of the movable seat 26 and the inner wall of the strip groove 17 are fitted with a clearance, which limits the linear movement of the movable seat 26 and ensures the stability of the movable seat 26 when it moves under the rotation of the lead screw 18.
[0028] Furthermore, one end of the support shaft 27 is threaded to the movable seat 26, and a limiting plate 28 is threaded to the other end of the support shaft 27 to limit the yarn wound on the support shaft 27 and prevent the yarn from falling off the support shaft 27. In addition, since the support shaft 27 is threaded to the movable seat 26, it is convenient to add or reduce the number of support shafts 27 according to the winding radius to ensure that there is sufficient distance between adjacent support shafts 27 so as to pick up the yarn after winding.
[0029] Specifically, a control box 30 is installed on the top of the side of the operating table 1 away from the support frame 11. The control box 30 contains a controller, which is connected to the second drive motor 14 and the first drive motor 5 via wires. In actual use, the controller is one of a PLC logic controller, a control motherboard, or a control host, and controls the operation of the knitting machine. In addition, a touch screen is installed on the outer wall of the control box 30. The touch screen is connected to the controller via wires to operate the knitting machine.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A yarn braiding machine, characterized in that: The system includes an operating table (1), with support legs (2) installed at the bottom corners of the operating table (1), a weaving mechanism on the top of the operating table (1), and a winding mechanism above the weaving mechanism. The winding mechanism is fixed to the operating table (1) by a support frame (11). The winding mechanism includes a rotating seat (12), a second rotating shaft (13) is connected to the middle of one side of the rotating seat (12), and a second drive motor (14) is installed at the other end of the second rotating shaft (13). The second drive motor (14) is fixed on the support frame (11). The rotating seat (12) is a hollow cylindrical shell. Multiple spaced strip grooves (17) are provided on the side of the rotating seat (12) away from the second drive motor (14). The strip grooves (17) are arranged along the axial direction of the rotating seat (12). Multiple lead screws (18) are provided inside the rotating seat (12). The lead screws (18) correspond one-to-one with the strip grooves (17). One end of the lead screw (18) is rotatably connected to the inner wall of the rotating seat (12), and the other end of the lead screw (18) is rotatably mounted on the connecting seat (29). The connecting seat (29) is fixed to the inner wall of the rotating seat (12). A transmission mechanism is provided between the lead screws (18) to drive them to rotate. A drive mechanism is provided on one of the lead screws (18). A movable seat (26) is connected to the lead screw (18) by a nut thread. One end of the movable seat (26) is set through the strip groove (17) and a support shaft (27) is vertically installed on its end face.
2. The yarn braiding machine according to claim 1, characterized in that: The transmission mechanism includes a first bevel gear (19) coaxially mounted on the end of the lead screw (18) near the connecting seat (29), a second bevel gear (20) meshing on one side of the first bevel gear (19), a connecting shaft (21) coaxially mounted on the second bevel gear (20), and the connecting shaft (21) rotatably mounted on the connecting seat (29).
3. A yarn braiding machine according to claim 1, characterized in that: The drive mechanism includes a worm gear (22), which is located on the outside of the rotating seat (12) and is coaxially fixed with one of the lead screws (18). A worm (23) is meshed on one side of the worm gear (22). A fixed seat (24) is rotatably installed at the end of the worm (23). The fixed seat (24) is fixed to the outer wall of the rotating seat (12). A handle (25) is installed on one end of the worm (23).
4. A yarn braiding machine according to claim 1, characterized in that: Both sides of the movable seat (26) and the inner wall of the strip groove (17) are smooth surfaces, and the side of the movable seat (26) and the inner wall of the strip groove (17) are fitted with a clearance.
5. A yarn braiding machine according to claim 1, characterized in that: One end of the support shaft (27) is threaded to the movable seat (26), and a limit plate (28) is threaded to the other end of the support shaft (27).
6. A yarn braiding machine according to claim 1, characterized in that: A ring-shaped second slide rail (15) is provided on the side of the rotating seat (12) near the second drive motor (14). The second slide rail (15) is mounted on the support frame (11). Several second sliders (16) are slidably mounted on the second slide rail (15) at intervals. The other end of the second sliders (16) is fixed to the rotating seat (12).
7. A yarn braiding machine according to claim 1, characterized in that: A control box (30) is provided on the top of the side of the control panel (1) away from the support frame (11). A controller is provided inside the control box (30), and the controller is connected to the second drive motor (14) through a wire.
8. A yarn braiding machine according to claim 7, characterized in that: The braiding mechanism includes a turntable (3), a first rotating shaft (4) is coaxially mounted on the bottom of the turntable (3), the first rotating shaft (4) passes through the operating table (1) and is connected to a first drive motor (5), the first drive motor (5) is fixed on the bottom of the operating table (1), and the first rotating shaft (4) is rotatably connected to the operating table (1), while the first drive motor (5) is connected to the controller through a wire, a support base (10) is coaxially mounted on the top of the turntable (3), the support base (10) is a cylindrical structure, multiple wire feeding frames (8) are provided along the top edge of the turntable (3), and a wire guide frame (9) is provided on the top of the wire feeding frame (8); A first annular slide rail (6) is provided coaxially at the bottom of the turntable (3). The first slide rail (6) is fixed on the operating table (1). Several first sliders (7) are slidably installed on the first slide rail (6) at intervals. The first sliders (7) are fixed to the turntable (3).