Pneumatic management device and sewing apparatus
Patent Information
- Application Number
- CN202522142881.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-10-10
AI Technical Summary
但是,由于可能会出现加工设备有多个气缸的情况,此时多个气缸的气动件和气源的线路布局较为复杂,这样会导致人员在使用过程中出现误碰,而导致加工设备进行误操作,因此,影响设备的使用便捷性
[0011] The pneumatic management device of this application includes: a body with an internal cavity; a filter pressure regulator disposed on the body and communicating with the cavity; a pneumatic component disposed within the cavity and communicating with the filter pressure regulator; a quick-connect connector disposed through the body, one end of the quick-connect connector communicating with the pneumatic component and the other end communicating with a cylinder; and a control module electrically connected to the pneumatic component and the filter pressure regulator, the control module being used to control the filter pressure regulator to input air into the pneumatic component and to control the pneumatic component to output air to the cylinder through the quick-connect connector. Because the pneumatic management device has pneumatic components and quick-connect couplings inside its cavity, and these quick-connect couplings can connect to cylinders, and because the device also has a filter and pressure regulator, multiple quick-connect couplings can be used when the processing equipment has multiple cylinders. The control module can then control the filter and pressure regulator to input air into the pneumatic components and control the pneumatic components to output air to any cylinder through any quick-connect coupling, thus providing power to any cylinder. Furthermore, the wiring connecting the pneumatic components and the filter and pressure regulator is all located within the cavity of the device, protecting the wiring from accidental contact and preventing misoperation of the processing equipment. Therefore, while ensuring the cylinders function properly, the device also improves ease of use.
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Figure CN224663173U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of automated processing technology, specifically relating to pneumatic management devices and sewing equipment. Background Technology
[0002] Currently, in the field of pneumatic machining, the cylinders of machining equipment can be connected to pneumatic components and air sources. This allows air to be supplied to the cylinders via the pneumatic components during machining operations, providing power to the cylinders. However, since machining equipment may have multiple cylinders, the wiring layout of the pneumatic components and air sources for these multiple cylinders becomes complex. This can lead to accidental contact by operators, causing malfunctions and affecting the ease of use of the equipment. Utility Model Content
[0003] One object of this application is to solve at least the problems and / or defects described above, and to provide at least the advantages described below.
[0004] This application provides a pneumatic management device, comprising: a body having an internal cavity; a filter pressure regulator disposed on the body and communicating with the cavity; a pneumatic component disposed within the cavity and communicating with the filter pressure regulator; a quick-connect connector disposed through the body, one end of the quick-connect connector communicating with the pneumatic component and the other end communicating with a cylinder; and a control module electrically connected to the pneumatic component and the filter pressure regulator, the control module being used to control the filter pressure regulator to input air into the pneumatic component and to control the pneumatic component to output air to the cylinder through the quick-connect connector.
[0005] Optionally, in this embodiment of the application, the above-mentioned body includes: a component mounting plate, a filter pressure regulating component and a pneumatic component disposed on a first surface of the component mounting plate, a quick-connect connector disposed through a second surface of the component mounting plate, the first surface and the second surface being adjacent; and a cover plate connected to the component mounting plate, wherein the cover plate and the component mounting plate form a cavity.
[0006] Optionally, in this embodiment of the application, the pneumatic component includes: a solenoid valve disposed in the cavity, the solenoid valve being connected to the filter pressure regulating component; and a wiring terminal disposed in the cavity, one end of the wiring terminal being electrically connected to the solenoid valve, and the other end of the wiring terminal being electrically connected to the power supply via a power cord.
[0007] Optionally, in this embodiment of the application, a power inlet and outlet are further provided through the main body; wherein, the power cord passes through the power inlet and outlet and is electrically connected to the power supply.
[0008] This application provides a sewing device including the aforementioned pneumatic management device.
[0009] Optionally, in this embodiment of the application, the sewing equipment includes: a frame, on which a pneumatic management device is disposed; and a sewing head, on which a sewing head is disposed, the sewing head including at least one cylinder, each cylinder being connected to a quick-connect connector of the pneumatic management device.
[0010] Compared with the prior art, this application has the following beneficial effects:
[0011] The pneumatic management device of this application includes: a body with an internal cavity; a filter pressure regulator disposed on the body and communicating with the cavity; a pneumatic component disposed within the cavity and communicating with the filter pressure regulator; a quick-connect connector disposed through the body, one end of the quick-connect connector communicating with the pneumatic component and the other end communicating with a cylinder; and a control module electrically connected to the pneumatic component and the filter pressure regulator, the control module being used to control the filter pressure regulator to input air into the pneumatic component and to control the pneumatic component to output air to the cylinder through the quick-connect connector. Because the pneumatic management device has pneumatic components and quick-connect couplings inside its cavity, and these quick-connect couplings can connect to cylinders, and because the device also has a filter and pressure regulator, multiple quick-connect couplings can be used when the processing equipment has multiple cylinders. The control module can then control the filter and pressure regulator to input air into the pneumatic components and control the pneumatic components to output air to any cylinder through any quick-connect coupling, thus providing power to any cylinder. Furthermore, the wiring connecting the pneumatic components and the filter and pressure regulator is all located within the cavity of the device, protecting the wiring from accidental contact and preventing misoperation of the processing equipment. Therefore, while ensuring the cylinders function properly, the device also improves ease of use.
[0012] Other advantages, objectives and features of this application will be partly apparent from the description below, and partly understood by those skilled in the art through study and practice of this application. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is one of the structural schematic diagrams of the pneumatic management device provided in the embodiments of this application;
[0015] Figure 2 This is a second schematic diagram of the pneumatic management device provided in the embodiments of this application;
[0016] Figure 3One of the structural schematic diagrams of the sewing equipment provided in this application embodiment;
[0017] Figure 4 One of the structural schematic diagrams of the sewing equipment provided in this application embodiment. Detailed Implementation
[0018] The present application will now be described in further detail with reference to the accompanying drawings, so that those skilled in the art can implement it based on the description.
[0019] It should be understood that terms such as “having,” “comprising,” and “including” as used herein do not list the presence or addition of one or more other elements or combinations thereof.
[0020] The technical solution of this application will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] Currently, in the field of pneumatic machining, the cylinders of machining equipment can be connected to pneumatic components and air sources. This allows air to be supplied to the cylinders via the pneumatic components during machining operations, providing power to the cylinders. However, since machining equipment may have multiple cylinders, the wiring layout of the pneumatic components and air sources for these multiple cylinders becomes complex. This can lead to accidental contact by operators, causing malfunctions and affecting the ease of use of the equipment.
[0022] However, the pneumatic management device of this application includes: a body with an internal cavity; a filter pressure regulator disposed on the body and communicating with the cavity; a pneumatic component disposed in the cavity and communicating with the filter pressure regulator; a quick-connect connector disposed through the body, one end of the quick-connect connector communicating with the pneumatic component and the other end of the quick-connect connector communicating with a cylinder; and a control module electrically connected to the pneumatic component and the filter pressure regulator, the control module being used to control the filter pressure regulator to input air source into the pneumatic component and to control the pneumatic component to output air source to the cylinder through the quick-connect connector. Because the pneumatic management device has pneumatic components and quick-connect couplings inside its cavity, and these quick-connect couplings can connect to cylinders, and because the device also has a filter and pressure regulator, multiple quick-connect couplings can be used when the processing equipment has multiple cylinders. The control module can then control the filter and pressure regulator to input air into the pneumatic components and control the pneumatic components to output air to any cylinder through any quick-connect coupling, thus providing power to any cylinder. Furthermore, the wiring connecting the pneumatic components and the filter and pressure regulator is all located within the cavity of the device, protecting the wiring from accidental contact and preventing misoperation of the processing equipment. Therefore, while ensuring the cylinders function properly, the device also improves ease of use.
[0023] like Figures 1 to 2As shown, this application provides a pneumatic management device, including: a body 1 with an internal cavity 2; a filter pressure regulator 3 disposed on the body 1 and communicating with the cavity 2; a pneumatic component 4 disposed in the cavity 2 and communicating with the filter pressure regulator 3; a quick-connect connector 5 disposed through the body 1, one end of the quick-connect connector 5 communicating with the pneumatic component 4 and the other end of the quick-connect connector 5 communicating with a cylinder; and a control module electrically connected to the pneumatic component 4 and the filter pressure regulator 3. The control module is used to control the filter pressure regulator 3 to input air into the pneumatic component 4 and to control the pneumatic component 4 to output air to the cylinder through the quick-connect connector 5.
[0024] Optionally, the aforementioned body 1 can be a shell, which can be made of metal.
[0025] Optionally, in this embodiment of the application, the above-mentioned body 1 includes: a component mounting plate 11, a filter pressure regulating component 3 and a pneumatic component 4 disposed on the first surface of the component mounting plate 11, a quick connector 5 disposed through the second surface of the component mounting plate 11, the first surface and the second surface being adjacent; a cover plate 12 connected to the component mounting plate 11, and the cover plate 12 and the component mounting plate 11 forming a cavity 2.
[0026] Optionally, in this embodiment of the application, the pneumatic component 4 includes: a solenoid valve 41 disposed in the cavity 2, the solenoid valve 41 being connected to the filter pressure regulating component 3; and a terminal block 42 disposed in the cavity 2, one end of the terminal block 42 being electrically connected to the solenoid valve 41, and the other end of the terminal block 42 being electrically connected to a power source via a power cord.
[0027] Optionally, in this embodiment of the application, the number of the above-mentioned solenoid valves 11 can be at least one. The figure shows an example of two solenoid valves 11.
[0028] Optionally, in this embodiment of the application, a power inlet / outlet 13 is further provided through the main body 1; wherein, the power cord passes through the power inlet / outlet 13 and is electrically connected to the power supply.
[0029] Optionally, in the embodiments of this application, the control module can be a CPU, MCU, microcontroller, etc.
[0030] In this embodiment of the application, during use, the passage between the solenoid valve 41 and one or more quick-connect connectors 5 can be opened by the control module. In this way, the control module can control the air source to be introduced into the filter pressure regulating component 3 body 1. The air source enters the one or more quick-connect connectors 5 after passing through the solenoid valve 41, and then enters the connected cylinder through the one or more quick-connect connectors 5, so that the cylinder can provide a power source.
[0031] The pneumatic management device of this application includes: a body 1 with an internal cavity 2; a filter pressure regulator 3 disposed on the body 1 and communicating with the cavity 2; a pneumatic component 4 disposed in the cavity 2 and communicating with the filter pressure regulator 3; a quick-connect connector 5 disposed through the body 1, one end of the quick-connect connector 5 communicating with the pneumatic component 4 and the other end of the quick-connect connector 5 communicating with a cylinder; and a control module electrically connected to the pneumatic component 4 and the filter pressure regulator 3. The control module is used to control the filter pressure regulator 3 to input air into the pneumatic component 4 and to control the pneumatic component 4 to output air to the cylinder through the quick-connect connector 5. Because the pneumatic management device has a pneumatic component 4 and a quick-connect connector 5 inside its cavity, and the quick-connect connector 5 can communicate with the cylinder, and the body 1 is equipped with a filter and pressure regulating component 3, multiple quick-connect connectors 5 can be set when the processing equipment has multiple cylinders. In this way, the control module can control the filter and pressure regulating component 3 to input the air source into the pneumatic component 4, and control the pneumatic component 4 to output the air source to any cylinder through any quick-connect connector 5, so as to control any cylinder to provide a power source. Furthermore, the wiring connecting the pneumatic component 4 and the filter and pressure regulating component 3 is all located in the cavity 2 inside the body 1. This way, the body 1 can protect the wiring from accidental contact by personnel, thus avoiding misoperation of the processing equipment. Therefore, while ensuring that the cylinder can work normally, the ease of use of the equipment can be improved.
[0032] like Figures 3 to 4 As shown, the sewing equipment provided in this application includes the aforementioned pneumatic management device 20.
[0033] Optionally, in this embodiment of the application, the sewing equipment includes: a frame 21, with a pneumatic management device 20 disposed on the frame 21; and a sewing head 22 disposed on the frame 21, the sewing head 22 including at least one cylinder, each cylinder being connected to a quick-connect fitting of the pneumatic management device 20.
[0034] Optionally, in this embodiment of the application, the number of the at least one cylinder can be three, such as... Figure 4 As shown, for example, cylinders 1, 2 and 3, wherein cylinder 1 is used to drive the hot cutting blade to cut the sewing thread at the end of the sewing; cylinder 2 is used to assist cylinder 3 in pressing the sewing needle during the sewing operation; cylinder 3 is used to press the sewing needle during the sewing operation.
[0035] In this embodiment, during use, the operator places the fabric into the presser foot of the sewing machine and then presses the foot switch 23. A power switch is installed on the back of the foot switch 23 panel. When the switch is activated, the control solenoid valve inflates cylinders 2 and 3, causing them to extend and press the presser foot firmly against the fabric, while cylinder 1 retracts. The other end of the foot switch 23, via a linkage, activates the servo motor control switch. After the presser foot falls, the motor starts, initiating the sewing operation. Once the sewing operation is complete, the foot switch 23 is released, and the servo motor stops working. Then, cylinders 2 and 3 raise the presser foot, releasing the fabric; cylinder 1 lowers, causing the hot cutter mounted on cylinder 1 to cut the sewing thread. The entire production process uses a pneumatic management integrated kit to coordinate the presser foot movement, thread cutting, and sewing motor operation, eliminating the need for frequent manual pressing of the presser foot and thread cutting. This makes production more time-saving, labor-saving, and safer.
[0036] As an independent and complete air source management system, the pneumatic management device's internal pipes and wiring can be prefabricated in batches. During use, the on-site air source is connected to the filter and pressure regulating valve, and the other end is connected to cylinders 1, 2, and 3 as shown in the diagram above via quick-connect fittings. Then, the cylinders can be controlled by energizing the terminals using quick-connect connectors. The installation process is simple and convenient.
[0037] The sewing equipment of this application includes the pneumatic management device described in the above embodiments. Since the pneumatic management device has a pneumatic component 4 and a quick-connect fitting 5 housed within its body 1, and the quick-connect fitting 5 can communicate with a cylinder, and a filter pressure regulating component 3 is provided on the body 1, multiple quick-connect fittings 5 can be configured when the processing equipment has multiple cylinders. This allows the control module to control the filter pressure regulating component 3 to input air into the pneumatic component 4 and control the pneumatic component 4 to output air to any cylinder through any quick-connect fitting 5, thereby controlling any cylinder to provide a power source. Furthermore, the wiring connecting the pneumatic component 4 and the filter pressure regulating component 3 is all located within the cavity 2 of the body 1. This protects the wiring from accidental contact by personnel, preventing misoperation of the processing equipment. Therefore, while ensuring the cylinders can operate normally, the ease of use of the equipment is improved.
[0038] Although the embodiments of this application have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this application. Other modifications can be readily implemented by those skilled in the art. Therefore, without departing from the general concept defined by the claims and their equivalents, this application is not limited to the specific details and examples shown and described herein.
Claims
1. A pneumatic management device, characterized in that, include: The main body has an internal cavity; A filter pressure regulator is disposed on the main body, and the filter pressure regulator is in communication with the cavity; A pneumatic component is disposed within the cavity, and the pneumatic component is connected to the filter pressure regulating component; A quick-connect fitting is disposed through the body, one end of the quick-connect fitting is connected to the pneumatic component, and the other end of the quick-connect fitting is connected to the cylinder; The control module is electrically connected to the pneumatic component and the filter pressure regulator. The control module is used to control the filter pressure regulator to input the air source into the pneumatic component and to control the pneumatic component to output the air source to the cylinder through the quick-connect connector.
2. The pneumatic management device according to claim 1, characterized in that, The body includes: The component mounting plate has the filter pressure regulating component and the pneumatic component disposed on the first surface of the component mounting plate, and the quick-connect connector is disposed through the second surface of the component mounting plate, wherein the first surface and the second surface are adjacent to each other; A cover plate is connected to the component mounting plate, and the cover plate and the component mounting plate together form the cavity.
3. The pneumatic management device according to claim 1, characterized in that, The pneumatic component includes: A solenoid valve is disposed within the cavity, and the solenoid valve is connected to the filter pressure regulating component; A terminal block is disposed within the cavity. One end of the terminal block is electrically connected to the solenoid valve, and the other end of the terminal block is electrically connected to a power source via a power cord.
4. The pneumatic management device according to claim 3, characterized in that, A power inlet and outlet are also provided through the main body; The power cord passes through the power inlet / outlet and is electrically connected to the power source.
5. A sewing device, characterized in that, Includes the pneumatic management device as described in any one of claims 1 to 4.
6. The sewing equipment according to claim 5, characterized in that, The sewing equipment includes: The frame on which the pneumatic management device is mounted; A sewing machine head, mounted on the frame, includes at least one cylinder, each cylinder being connected to a quick-connect fitting of the pneumatic management device.