A template machine integrating template engraving and sewing
Patent Information
- Application Number
- CN202521998272.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]上述带有模板雕刻功能的模板缝纫机集成了模板雕刻系统,进一步扩展了其使用范围,但其需要在工作平台上开孔供平台下方的雕刻系统使用,这种结构破坏了工作平台的完整性和刚性,不利于大面积模板的稳定加工和定位
[0015]本实用新型提供了一种集成模板雕刻与缝纫的模板机,通过将铣刀组件集成于机头前端,并利用同一套横梁驱动系统来控制可切换的夹具,实现了模板雕刻与缝纫功能的一体化集成。该结构不仅避免了在台面上开孔,保证了工作平台的完整性与刚性,有利于大面积模板的稳定加工与精准定位,还显著节省设备占用空间和成本。同时,一体化的设计也有助于提高模板雕刻与缝纫的加工精度以及整体生产效率。
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Figure CN224663178U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of template machines, and relates to a template machine that integrates template carving and sewing. Background Technology
[0002] Template sewing machines are designed based on the sewing templates used in the fabrication of various garment parts. These templates are then placed on the sewing machine, and the sewing is completed automatically and efficiently according to the specified process standards. To save costs, integrated template sewing machines are a growing trend.
[0003] A Chinese invention patent discloses a template sewing machine with template engraving function, including a work platform, a machine head, a clamping device, a longitudinal groove, a moving crossbeam, and a sliding block. The machine head is mounted on the work platform, the clamping device is set on the sliding block, the sliding block can slide left and right along the moving crossbeam, and the moving crossbeam can move back and forth along the longitudinal groove on the work platform. A template engraving device is set below the work platform, including a bracket, a slider, an engraving motor, a sliding motor, and an engraving cutter. A vertical slide rail is set on the bracket, and the slider is set on the bracket and can slide up and down along the vertical slide rail. A screw hole is set in the middle of the slider. The sliding motor is mounted at the bottom of the bracket, and the motor shaft of the sliding motor is connected to a screw rod, which passes through the screw hole. The forward and reverse rotation of the sliding motor can drive the slider to move up and down along the vertical slide rail. The engraving cutter is mounted on the motor shaft of the engraving motor, and the engraving motor is fixedly connected to the slider. An engraving hole is set on the work platform above the engraving cutter for extending the engraving cutter above the work platform.
[0004] The aforementioned template sewing machine with template engraving function integrates a template engraving system, further expanding its application range. However, it requires openings in the work platform for the engraving system below the platform to use. This structure compromises the integrity and rigidity of the work platform, making it unsuitable for the stable processing and positioning of large-area templates. Utility Model Content
[0005] This utility model addresses the shortcomings of existing technologies by providing a template machine that integrates template carving and sewing, thus realizing the integration of template carving and template sewing functions.
[0006] To solve the above-mentioned technical problems, the objective of this utility model is achieved through the following technical solution:
[0007] A template machine integrating template carving and sewing includes a frame, a table and a head on the frame, a sewing assembly on the head, a milling cutter assembly at the front end of the head, a longitudinally sliding crossbeam on the table, and a transversely sliding slider on the crossbeam. The slider selectively connects a template sewing fixture and a template carving fixture. The sewing assembly and the template sewing fixture constitute the template sewing system of the template machine, and the milling cutter assembly and the template carving fixture constitute the template carving system of the template machine.
[0008] In the aforementioned template machine integrating template carving and sewing, the milling cutter assembly includes a milling cutter mounting plate that closes the inner cavity of the machine head. The milling cutter mounting plate covers the front end of the machine head and extends to one side of the milling cutter assembly. A milling cutter vertical slide rail is provided on the front side of the milling cutter mounting plate, and the pneumatic milling cutter is driven by a milling cutter displacement cylinder to slide on the milling cutter vertical slide rail.
[0009] In the aforementioned template machine integrating template carving and sewing, the bottom of the pneumatic milling cutter is covered with a milling cutter cover, and a dust collection connector for connecting a dust collection device is provided on one side of the milling cutter cover.
[0010] In the aforementioned template machine integrating template carving and sewing, the drive structure for the longitudinal sliding of the crossbeam is located below the table and includes a guide rail, a motor, and a synchronous belt arranged longitudinally. The base of the crossbeam is fixedly connected to the synchronous belt driven by the motor and moves synchronously therewith.
[0011] In the above-mentioned template machine integrating template carving and sewing, the sliding component includes a slider and a connecting plate. The slider is fixedly connected to a synchronous belt driven by a motor and moves synchronously therewith. The front side of the crossbeam is provided with a transverse through groove corresponding to the slider. The mounting hole on the front side of the slider is detachably connected to a template sewing fixture or a template carving fixture.
[0012] In the aforementioned template machine integrating template carving and sewing, the template sewing fixture and the template carving fixture are respectively fixedly connected to the sliding component through their respective mounting side plates. The mounting side plates are provided with mounting grooves corresponding to the connecting plate and strip holes corresponding to the mounting holes.
[0013] In the aforementioned template machine integrating template carving and sewing, the mounting side plate is provided with a sensor mounting bracket and a drag chain mounting bracket bent to the top of the crossbeam, and the sensor mounting bracket and the end of the crossbeam are provided with proximity switches that sense each other.
[0014] Compared with the prior art, this utility model has the following advantages:
[0015] This invention provides a template engraving and sewing integrated template machine. By integrating the milling cutter assembly at the front end of the machine head and utilizing the same crossbeam drive system to control switchable fixtures, the template engraving and sewing functions are integrated into one. This structure not only avoids drilling holes in the table, ensuring the integrity and rigidity of the work platform and facilitating stable processing and precise positioning of large-area templates, but also significantly saves equipment space and cost. Simultaneously, the integrated design also helps improve the processing accuracy of template engraving and sewing, as well as overall production efficiency. Attached Figure Description
[0016] Figure 1 This is the front view of this utility model;
[0017] Figure 2 This is an exploded view of the machine head assembly of this utility model;
[0018] Figure 3 This is a three-dimensional view of the assembly of the crossbeam and the fixture of this utility model;
[0019] Figure 4 yes Figure 3 Exploded view;
[0020] Figure 5 yes Figure 4 Enlarged view of point A;
[0021] Figure 6 It is a 3D view of the milling cutter assembly;
[0022] Reference numerals: 1. Frame; 2. Table; 3. Machine head; 4. Sewing assembly; 5. Milling cutter assembly; 51. Milling cutter mounting plate; 52. Milling cutter vertical slide rail; 53. Pneumatic milling cutter; 54. Milling cutter displacement cylinder; 55. Milling cutter cover; 56. Dust collection connector; 57. Clearance groove; 6. Crossbeam; 61. Sliding component; 62. Slider; 63. Connecting plate; 64. Horizontal through groove; 65. Mounting hole; 66. Proximity switch; 7. Template engraving fixture; 71. Mounting side plate; 72. Mounting groove; 73. Strip hole; 74. Sensor mounting bracket; 75. Cable chain mounting bracket. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. See also: Figure 1-6 :
[0024] A template machine integrating template carving and sewing includes a frame 1, a table 2 and a head 3 on the frame 1, a sewing assembly 4 on the head 3, a milling cutter assembly 5 at the front end of the head 3, a longitudinally sliding crossbeam 6 on the table 2, a transversely sliding sliding member 61 inside the crossbeam 6, and the sliding member 61 selectively connecting a template sewing fixture and a template carving fixture 7. The sewing assembly 4 and the template sewing fixture constitute the template sewing system of the template machine, and the milling cutter assembly 5 and the template carving fixture 7 constitute the template carving system of the template machine.
[0025] The working principle of this embodiment is as follows:
[0026] 1. Template Engraving: First, the template engraving fixture 7 is fixed onto the sliding member 61. Then, the template material to be processed is fixedly installed on the template engraving fixture 7, and the template engraving fixture 7 is moved to the initial processing origin via the sliding member 61. According to the preset engraving pattern program, the system controls the pneumatic milling cutter 53 of the milling cutter assembly 5 to rotate at high speed, and drives it to move downward by the milling cutter displacement cylinder 54. At the same time, the control system drives the crossbeam 6 to move precisely in linkage along the longitudinal direction and the sliding member 61 to move the fixed template material under the milling cutter along a predetermined path to complete the engraving operations such as hollowing and grooving.
[0027] 2. Template Sewing: Remove the template carving fixture 7 from the sliding component 61, then replace it with the template sewing fixture. Clamp the carved template and the fabric to be sewn onto the sewing fixture. The system controls the sewing component 4 on the machine head 3 to work, while simultaneously driving the crossbeam 6 and the sliding component 61 to move the template along the sewing trajectory, completing the automatic sewing.
[0028] Comparison Appendix Figure 6 The milling cutter assembly 5 includes a milling cutter mounting plate 51 that encloses the inner cavity of the machine head 3. The milling cutter mounting plate 51 covers the front end of the machine head 3 and extends to one side of the milling cutter assembly 5. A milling cutter vertical slide rail 52 is provided on the front side of the milling cutter mounting plate 51. The pneumatic milling cutter 53 is driven by the milling cutter displacement cylinder 54 to slide on the milling cutter vertical slide rail 52. In this embodiment, the milling cutter mounting plate 51 replaces the cover plate of the machine head 3. The integrated model of this embodiment can be obtained by simply modifying the traditional template machine.
[0029] The bottom of the pneumatic milling cutter 53 is covered with a milling cutter cover 55, and a dust collection connector 56 for connecting a dust collection device is provided on one side of the milling cutter cover 55. The debris and dust generated during the engraving process are captured by the milling cutter cover 55 and sucked away in real time through the dust collection device connected to the dust collection connector 56, so as to keep the working environment clean and ensure the engraving quality.
[0030] In this embodiment, the driving structure of the crossbeam 6 is as follows: the driving structure for the longitudinal sliding of the crossbeam 6 is set below the platform 2, including a guide rail, a motor and a synchronous belt arranged in the longitudinal direction, and the base of the crossbeam 6 is fixedly connected to the synchronous belt driven by the motor and moves synchronously therewith.
[0031] Furthermore, the sliding member 61 includes a slider 62 and a connecting plate 63. The slider 62 is fixedly connected to the synchronous belt driven by the motor and moves synchronously therewith. The front side of the crossbeam 6 is provided with a transverse through groove 64 corresponding to the sliding member 61. The mounting hole 65 on the front side of the slider 62 is detachably connected to the template sewing fixture or template carving fixture 7.
[0032] Comparison Appendix Figure 3 To be continued Figure 5 The fixture replacement structure in this embodiment is as follows: the template sewing fixture and the template carving fixture 7 are respectively fixedly connected to the sliding member 61 through their respective mounting side plates 71. The mounting side plate 71 is provided with a mounting groove 72 corresponding to the connecting plate 63, a strip hole 73 corresponding to the mounting hole 65, and a sensor mounting bracket 74 and a drag chain mounting bracket 75 bent to the top of the crossbeam 6. The sensor mounting bracket 74 and the end of the crossbeam 6 are provided with proximity switches 66 that sense each other. Further, the mounting groove 72 can be a strip through groove or a notch groove.
[0033] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.
Claims
1. A template machine integrating template carving and sewing, comprising a frame (1), wherein a table (2) and a sewing head (3) are provided on the frame (1), and a sewing assembly (4) is provided on the sewing head (3), characterized in that, The front end of the machine head (3) is provided with a milling cutter assembly (5), the table (2) is provided with a longitudinally sliding crossbeam (6), the crossbeam (6) is provided with a transversely sliding sliding member (61), the sliding member (61) is selectively connected to a template sewing fixture and a template carving fixture (7), the sewing assembly (4) and the template sewing fixture form the template sewing system of the template machine, and the milling cutter assembly (5) and the template carving fixture (7) form the template carving system of the template machine.
2. The template machine integrating template carving and sewing according to claim 1, characterized in that, The milling cutter assembly (5) includes a milling cutter mounting plate (51) that encloses the inner cavity of the head (3). The milling cutter mounting plate (51) covers the front end of the head (3) and extends to one side of the milling cutter assembly (5). A milling cutter vertical slide rail (52) is provided on the front side of the milling cutter mounting plate (51). The pneumatic milling cutter (53) is driven by the milling cutter displacement cylinder (54) to slide on the milling cutter vertical slide rail (52).
3. The template machine integrating template carving and sewing according to claim 2, characterized in that, The bottom of the pneumatic milling cutter (53) is covered with a milling cutter cover (55), and a dust collection connector (56) for connecting a dust collection device is provided on one side of the milling cutter cover (55).
4. The template machine integrating template carving and sewing according to claim 1, characterized in that, The sliding member (61) includes a slider (62) and a connecting plate (63). The slider (62) is fixedly connected to the synchronous belt driven by the motor and moves synchronously therewith. The front side of the crossbeam (6) is provided with a transverse through groove (64) corresponding to the sliding member (61). The mounting hole (65) on the front side of the slider (62) is detachably connected to the template sewing fixture or template carving fixture (7).
5. A template machine integrating template carving and sewing according to claim 4, characterized in that, The template sewing fixture and the template carving fixture (7) are fixedly connected to the sliding member (61) through their respective mounting side plates (71). The mounting side plates (71) are provided with mounting grooves (72) corresponding to the connecting plate (63) and strip holes (73) corresponding to the mounting holes (65).
6. A template machine integrating template carving and sewing according to claim 5, characterized in that, The mounting side plate (71) is provided with a sensor mounting bracket (74) and a drag chain mounting bracket (75) that bend to the top of the crossbeam (6). The sensor mounting bracket (74) and the end of the crossbeam (6) are provided with proximity switches (66) that sense each other.