Water circulation type yarn high efficiency spray dyeing device
Patent Information
- Application Number
- CN202521970941.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0004]其上述专利中,通过在喷染时将纱线引入挤压板内,其将纱线从挤压板之间穿过,松开挤压板后两个挤压板在弹簧的弹力作用下相向对纱线进行挤压将染液挤干,但是在使用时,挤压板硬式摩擦挤压纱线,其纱线在牵引时摩擦力大,易于拉断,且挤压板在喷染机构下端,挤干后又被喷淋,无法挤干,且循环泵设置在内部浸泡在染料内,易于损坏,维护不便
[0014] (1) The yarn is guided by a guide wheel mechanism and sprayed with dye through a dye spray nozzle. It is led out by an upward guide. The rotating shaft and the squeezing shaft can squeeze and pull the yarn. After the water is squeezed out, it will not be sprayed again. Its friction is small and it will not break the yarn. The circulation pump is located on the outside, which is not easy to damage and is easy to maintain.
Smart Images

Figure CN224663183U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water-circulating yarn high-efficiency spray dyeing device, and more specifically, to a water-circulating yarn high-efficiency spray dyeing device. Background Technology
[0002] Yarn is a type of textile product made from various textile fibers processed into a certain fineness. It is used for weaving, rope making, thread making, knitting, and embroidery. It is divided into short fiber yarn and continuous filament yarn. Traditionally, after dyeing, yarn is usually squeezed by rollers to remove the residual dye liquor. When the rollers rotate, some of the squeezed dye liquor will be thrown back onto the squeezed yarn, which not only wastes the dye liquor but also makes it inconvenient to dry the yarn afterwards.
[0003] In existing technologies, such as the patent application CN217078011U, a water-circulating high-efficiency yarn dyeing device is disclosed, relating to the field of yarn dyeing technology. This device includes a dyeing box, a dye liquor box fixedly connected inside the dyeing box, a circulating pump fixedly connected inside the dye liquor box, and a water pipe fixedly connected to the output end of the circulating pump. This application utilizes a combination of structures such as extrusion plates, rotating rings, connecting rods, springs, and sliding rods. During use, the two extrusion plates are first separated, and then the yarn passes between the extrusion plates. After the extrusion plates are released, the two extrusion plates, under the elastic force of the springs, squeeze the yarn towards each other to dry the dye liquor. This avoids the problem of existing methods where residual dye liquor is removed from the yarn by roller extrusion. When the roller rotates, some of the squeezed dye liquor is thrown back onto the already squeezed yarn, resulting in waste of dye liquor and inconvenience for subsequent yarn drying.
[0004] In the aforementioned patent, the yarn is introduced into the extrusion plate during the spray dyeing process. The yarn passes between the extrusion plates, and after the extrusion plates are released, the two extrusion plates squeeze the yarn in opposite directions under the elastic force of the spring to squeeze out the dye liquor. However, in use, the extrusion plates rub against the yarn with hard friction, and the yarn has high friction when pulled, making it easy to break. In addition, the extrusion plates are located at the lower end of the spray dyeing mechanism, and after being squeezed dry, they are sprayed again, making it impossible to squeeze dry completely. Furthermore, the circulating pump is located inside and immersed in the dye, making it easy to be damaged and inconvenient to maintain. Utility Model Content
[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a water-circulating high-efficiency yarn dyeing device. The yarn is guided by a guide wheel mechanism, sprayed with dye through dye nozzles, and guided upwards. A rotating shaft and a squeezing shaft can squeeze and pull the yarn, preventing it from being sprayed again after the water is squeezed out. This design minimizes friction and prevents yarn breakage. The circulation pump is externally located, making it less prone to damage and easy to maintain. To solve the above problems, this utility model adopts the following technical solution.
[0006] A water-circulating high-efficiency yarn spray dyeing device includes a spray dyeing box. An inlet guide wheel is provided on the inner surface of the upper end of one side of the spray dyeing box, and an outlet guide wheel is provided on the inner surface of the upper end of the other side of the spray dyeing box. Support rods are fixedly connected to the inner surface of the spray dyeing box, with four sets of support rods distributed on the inner surface of the spray dyeing box. Guide wheels are connected to the outer surfaces of the support rods via bearings. An angled spray pipe is fixedly connected to the inner surface of the spray dyeing box. The angled spray pipe adopts an angled tube structure, and a first dye spray nozzle and a second dye spray nozzle are provided on the inner angled surface of the angled spray pipe. The nozzle, the outer end of the angled spray pipe is fixedly connected to the outer surface of the outlet pipe of the circulating pump, the lower suction port of the circulating pump is fixedly connected to a suction pipe, the outer surface of the dyeing box is fixedly connected to a motor, the drive shaft of the motor is fixedly connected to a rotating shaft, the upper inner surface of the dyeing box is provided with a squeezing shaft, the yarn is guided by a guide wheel mechanism, sprayed and dyed through the dye spray nozzle, and led upward by a guide wheel, the rotating shaft and the squeezing shaft can squeeze and pull the yarn, and after squeezing out the water, it will not be sprayed again, its friction is small, and it will not break the yarn. The circulating pump is located on the outside, which is not easy to damage and is easy to maintain.
[0007] Furthermore, the extrusion shaft and the rotation shaft are pressed together and adhered to each other, and the outer surfaces of the extrusion shaft and the rotation shaft are covered with a rubber layer.
[0008] Furthermore, a feed pipe is provided on the outer surface of the dyeing box.
[0009] Furthermore, the suction tube extends to the inner surface of the lower end of the dyeing box.
[0010] Furthermore, a convex cover plate is provided on the lower inner surface of the dyeing box.
[0011] Furthermore, the inner surface of the lower end of the dyeing box is provided with a strip-shaped opening, and the outer surface of the convex cover plate is covered with a rubber layer, the protrusion of which is tightly fixed to the inner surface of the strip-shaped opening of the dyeing box.
[0012] Furthermore, the convex cover plate is fixedly connected to the lower outer surface of the dyeing box by screws.
[0013] Compared with existing technologies, the advantages of this utility model are:
[0014] (1) The yarn is guided by a guide wheel mechanism and sprayed with dye through a dye spray nozzle. It is led out by an upward guide. The rotating shaft and the squeezing shaft can squeeze and pull the yarn. After the water is squeezed out, it will not be sprayed again. Its friction is small and it will not break the yarn. The circulation pump is located on the outside, which is not easy to damage and is easy to maintain. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a first cross-sectional view of the overall structure of this utility model;
[0017] Figure 3 This is a second cross-sectional view of the overall structure of this utility model;
[0018] Figure 4 This is a third cross-sectional view of the overall structure of this utility model;
[0019] Figure 5 This is an enlarged schematic diagram of point A of this utility model.
[0020] Explanation of the labels in the diagram:
[0021] 1. Spraying box, 2. Inlet guide roller, 3. Outlet guide roller, 4. Support rod, 5. Guide roller, 6. Folded spray pipe, 7. First dye spray nozzle, 8. Second dye spray nozzle, 9. Circulating pump, 10. Suction pipe, 11. Motor, 12. Rotary shaft, 13. Extrusion shaft, 14. Feed pipe, 15. Convex cover plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] Please see Figure 1-5A water-circulating high-efficiency yarn spraying and dyeing device includes a spraying box 1. An inlet guide wheel 2 is provided on the inner surface of the upper end of one side of the spraying box 1, and an outlet guide wheel 3 is provided on the inner surface of the upper end of the other side of the spraying box 1. Support rods 4 are fixedly connected to the inner surface of the spraying box 1, with four sets of support rods 4 distributed on the inner surface of the spraying box 1. Guide wheels 5 are connected to the outer surface of the support rods 4 via bearings. An angled spray pipe 6 is fixedly connected to the inner surface of the spraying box 1. The angled spray pipe 6 adopts an angled tube structure, and a first dye spray nozzle 7 and a second dye spray nozzle are provided on the inner angled end surface of the angled spray pipe 6. 8. The outer end of the angled spray pipe 6 is fixedly connected to the outer surface of the outlet pipe of the circulating pump 9. The suction pipe 10 is fixedly connected to the lower suction port of the circulating pump 9. The outer surface of the dyeing box 1 is fixedly connected to the motor 11. The drive shaft of the motor 11 is fixedly connected to the rotating shaft 12. The inner surface of the upper end of the dyeing box 1 is provided with the extrusion shaft 13. The yarn is guided by the guide wheel mechanism, sprayed and dyed through the dye spray nozzle, and led upward by the guide wheel. The rotating shaft and the extrusion shaft can squeeze and pull the yarn. After squeezing out the water, it will not be sprayed again. Its friction is small and it will not break the yarn. The circulating pump is located on the outside, which is not easy to damage and is easy to maintain.
[0025] The extrusion shaft 13 and the rotating shaft 12 are pressed and bonded together, and the outer surfaces of the extrusion shaft 13 and the rotating shaft 12 are covered with a rubber layer. The extrusion shaft 13 presses the rotating shaft 12 to rotate, and the rotating shaft 12 is driven to rotate by the motor 11, which can drive the extrusion shaft 13 to rotate. The friction is increased by the rubber layer, and the yarn can be pulled when it is extruded. At the same time, the yarn can squeeze out the dye moisture through the extrusion and rotation.
[0026] The outer surface of the dyeing box 1 is provided with a feed pipe 14; when in use, the dye liquid is introduced into the feed through the feed pipe 14; feeding is convenient; the dye is stored at the bottom of the dyeing box 1; the suction pipe 10 extends to the inner surface of the lower end of the dyeing box 1; it is convenient to suck up the dye at the bottom.
[0027] A convex cover plate 15 is provided on the inner surface of the lower end of the dyeing box 1; a strip-shaped opening is provided on the inner surface of the lower end of the dyeing box 1, and the outer surface of the convex cover plate 15 is covered with a rubber layer, with its protrusion tightly fixed to the inner surface of the strip-shaped opening of the dyeing box 1; the convex cover plate 15 is fixedly connected to the outer surface of the lower end of the dyeing box 1 by screws; the convex cover plate 15 is easy to install and fix, and when it is disassembled, the convex cover plate 15 can be pulled out after the screws are removed. After the convex cover plate 15 is opened, the strip-shaped opening can be exposed, which can be used for rinsing and cleaning when cleaning the bottom of the dyeing box, and the wastewater after cleaning can be discharged through the strip-shaped opening; cleaning is convenient.
[0028] In use, an inlet guide wheel 2 is provided on the inner surface of the upper end of one side of the dyeing box 1, and an outlet guide wheel 3 is provided on the inner surface of the upper end of the other side of the dyeing box 1. A support rod 4 is fixedly connected to the inner surface of the dyeing box 1, and four sets of support rods 4 are distributed on the inner surface of the dyeing box 1. The outer surface of the support rod 4 is connected to a guide wheel 5 through a bearing. The yarn is positioned and guided by the inlet guide wheel 2 and guided around the guide wheel 5. A bend spray pipe 6 is fixedly connected to the inner surface of the dyeing box 1. The bend spray pipe 6 adopts a bend. The tube structure has a first dye spray nozzle 7 and a second dye spray nozzle 8 on the inner corner of the bend of the angled spray tube 6. After the yarn is guided, it can be placed between the first dye spray nozzle 7 and the second dye spray nozzle 8. The outer end of the angled spray tube 6 is fixedly connected to the outer surface of the outlet pipe of the circulation pump 9. The lower end of the circulation pump 9 is fixedly connected to the suction port of the suction tube 10. The bottom dye is sucked by the circulation pump 9 and the dye can be sprayed out through the first dye spray nozzle 7 and the second dye spray nozzle 8. It can spray on the surface of the yarn, spraying from left and right, and spraying all over the yarn.
[0029] Furthermore, the first dye spray nozzle 7 and the second dye spray nozzle 8 are pressed together by the extrusion shaft 13 and the rotating shaft 12, and the outer surfaces of the extrusion shaft 13 and the rotating shaft 12 are covered with a rubber layer. The extrusion shaft 13 presses the rotating shaft 12 to rotate, and the rotating shaft 12 is driven to rotate by the motor 11, which can drive the extrusion shaft 13 to rotate. The rubber layer increases the friction, and the yarn can be pulled when it is extruded. At the same time, the yarn can squeeze out the dye moisture through the extrusion and rotation. It will not be sprayed onto the yarn again. The extruded dye drips to the bottom and flows back. Then, the yarn is guided out by the yarn guide wheel 3 for subsequent processing. It is convenient to use.
Claims
1. A water-circulating high-efficiency yarn spray dyeing device, comprising a spray dyeing box (1), characterized in that: An inlet guide wheel (2) is provided on the inner surface of the upper end of one side of the dyeing box (1), and an outlet guide wheel (3) is provided on the inner surface of the upper end of the other side of the dyeing box (1). A support rod (4) is fixedly connected to the inner surface of the dyeing box (1), and four sets of the support rod (4) are distributed on the inner surface of the dyeing box (1). A guide wheel (5) is connected to the outer surface of the support rod (4) through a bearing. A bend spray pipe (6) is fixedly connected to the inner surface of the dyeing box (1), and the bend spray pipe (6) adopts a bend tube. The structure includes a first dye spray nozzle (7) and a second dye spray nozzle (8) on the inner corner of the angled spray pipe (6). The outer end of the angled spray pipe (6) is fixedly connected to the outer surface of the outlet pipe of the circulating pump (9). A suction pipe (10) is fixedly connected to the lower suction port of the circulating pump (9). A motor (11) is fixedly connected to the outer surface of the dyeing box (1). A rotating shaft (12) is fixed to the drive shaft of the motor (11). An extrusion shaft (13) is provided on the upper inner surface of the dyeing box (1).
2. The water-circulating high-efficiency yarn spray dyeing device according to claim 1, characterized in that: The extrusion shaft (13) and the rotation shaft (12) are pressed together and adhered to each other, and the outer surfaces of the extrusion shaft (13) and the rotation shaft (12) are covered with a rubber layer.
3. The water-circulating high-efficiency yarn spray dyeing device according to claim 1, characterized in that: The outer surface of the dyeing box (1) is provided with a feed pipe (14).
4. The water-circulating high-efficiency yarn spray dyeing device according to claim 1, characterized in that: The suction tube (10) extends on the inner surface of the lower end of the spraying box (1).
5. The water-circulating high-efficiency yarn spray dyeing device according to claim 1, characterized in that: The inner surface of the lower end of the dyeing box (1) is provided with a convex cover plate (15).
6. The water-circulating high-efficiency yarn spray dyeing device according to claim 5, characterized in that: The inner surface of the lower end of the dyeing box (1) is provided with a strip opening, and the outer surface of the convex cover plate (15) is covered with a rubber layer, and its protrusion is tightly fixed to the inner surface of the strip opening of the dyeing box (1).
7. The water-circulating high-efficiency yarn spray dyeing device according to claim 5, characterized in that: The convex cover plate (15) is fixedly connected to the lower outer surface of the dyeing box (1) by screws.
Citation Information
Patent Citations
Water circulation type high-efficiency yarn spray dyeing device
CN217078011U