Efficient fabric padding device
Patent Information
- Application Number
- CN202521809238.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-22
AI Technical Summary
[0005]本实用新型的目的在于提供一种面料高效浸轧装置,以解决上述背景技术中提出的该浸轧装置在进行浸轧时,只是将面料从池内穿过,液体难以完全浸入面料内的纤维中,极易造成分布不均的情况出现,进而影响了浸轧效果的问题
[0015]本实用新型中,通过顶推组件推压面料,滑移组件调节顶推组件部分部件的位置,结构简单、操作方便,可在面料输送至液体中后,对面料的表面进行刮移推压,加快附近液体进入的速度和效率,进一步保证了浸轧效果。
Smart Images

Figure CN224663188U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric impregnation technology, specifically to a high-efficiency fabric impregnation device. Background Technology
[0002] Padding is a process for treating textiles. The fabric is immersed in a padding tank filled with enzymes. After the enzymes soften the fabric, it is quickly squeezed through two rollers and then steam-dried to complete the treatment. In jacquard fabric production, padding treatment gives the fabric a certain hand feel. Existing padding devices can effectively pad the fabric using the squeezing of upper and lower rollers. However, residual treatment liquid remains on the surfaces of the upper and lower rollers, and the device cannot remove this residual liquid. Consequently, the liquid carried on the upper and lower rollers is splashed onto the padded fabric, causing interference and increasing the workload of subsequent drying.
[0003] To solve the above-mentioned technical problems, the prior art Chinese patent with publication number CN222476987U discloses a jacquard fabric padding device, which includes an padding tank with an open top design, two vertical plates symmetrically installed on one side of the top of the padding tank, a padding mechanism installed between the two vertical plates, and a fabric body threaded through the padding mechanism.
[0004] Although the aforementioned existing technical solution can actively scrape the padding mechanism while it is working, thus removing the liquid residue on the surface of the first and second rollers, it only passes the fabric through the pool during padding. The liquid cannot fully penetrate the fibers in the fabric, which can easily lead to uneven distribution and thus affect the padding effect. Utility Model Content
[0005] The purpose of this invention is to provide a high-efficiency fabric impregnation device to solve the problem mentioned in the background art that when the impregnation device is used, the fabric is only passed through the pool, and the liquid is difficult to fully penetrate into the fibers of the fabric, which easily leads to uneven distribution and thus affects the impregnation effect.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A high-efficiency fabric impregnation device includes a tank body. Both ends of the outer wall of the tank body have conveying ports. Conveying rollers are rotatably connected to both ends of the inner wall of the tank body near the conveying ports. Multiple sets of first motors are arranged and installed on one side of the outer wall of the tank body. The driving ends of the first motors extend into the tank body and are fixedly connected to one end of the conveying rollers. A pushing mechanism is installed on the tank body. The pushing mechanism includes a pressing component and a sliding component. The pressing component is used to press the fabric, and the sliding component is used to adjust the position of some parts of the pressing component.
[0008] As a preferred embodiment of this utility model, the top pressure assembly includes a rotating roller rotatably connected to the bottom of the inner wall of the pool. Multiple sets of scraping plates are arranged and installed at both ends of the outer wall of the rotating roller. A second motor is installed on the outer wall of the pool below one of the conveying ports. The drive end of the second motor extends into the pool and is fixedly connected to one end of the rotating roller.
[0009] As a preferred embodiment of this utility model, a connecting frame is installed on the sliding assembly, a pressing frame is installed at the bottom of the connecting frame, a limiting plate is slidably connected to the inner side of the pressing frame, and a first spring is installed between one side of the outer wall of the limiting plate and the inner wall of the pressing frame.
[0010] As a preferred embodiment of this utility model, a synchronization groove is provided on both sides of the inner wall of the extrusion frame, a synchronization block is slidably connected to the inner side of the synchronization groove, one end of the synchronization block is fixedly connected to one side of the limiting plate, and a rubber seat is installed at the bottom end of the limiting plate.
[0011] As a preferred embodiment of this utility model, the sliding assembly includes a placement seat installed on the outer wall of the pool near the top. An adjusting rod is slidably connected inside the placement seat. Multiple sets of grooves are arranged on one side of the outer wall of the adjusting rod. A first inclined surface is formed on the inner wall of the groove. A spring pressure groove is formed inside the placement seat on one side of the adjusting rod. A spring pressure plate is slidably connected inside the spring pressure groove. A second inclined surface corresponding to the first inclined surface is formed on one side of the spring pressure plate.
[0012] As a preferred embodiment of this utility model, a second spring is installed between the outer wall of the spring plate and the inner wall of the spring groove. A movable rod is installed on the outer wall of the spring plate on the other side of the second spring. The movable rod is slidably connected to the placement seat. A hanging rod is installed on the outer wall of the placement seat on one side of the movable rod. A buckle is rotatably connected to one end of the movable rod extending to the outside of the placement seat. The buckle is made of rubber.
[0013] As a preferred embodiment of this utility model, a first scraper is installed at the bottom end of the inner wall of one of the conveying ports. An adjustment groove is provided inside the placement seat above the first scraper. A second scraper is slidably connected to the inner side of the adjustment groove. A translation groove is provided on one side of the outer wall of the placement seat located at the adjustment groove. A translation block is slidably connected to the inner side of the translation groove. A threaded rod is rotatably connected to the inner side of the translation groove. The threaded rod and the translation block are threadedly connected. A handle is rotatably connected to the top of the pool near the translation groove. One end of the handle extends into the inner side of the translation groove and is fixedly connected to one end of the threaded rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In this invention, the pusher component presses the fabric, and the sliding component adjusts the position of some parts of the pusher component. The structure is simple and easy to operate. After the fabric is transported into the liquid, the surface of the fabric can be scraped and pushed to accelerate the speed and efficiency of the nearby liquid entering, thus further ensuring the impregnation effect. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the placement base and connecting frame of this utility model;
[0018] Figure 3 This is a partial three-dimensional structural diagram of the threaded rod of this utility model;
[0019] Figure 4 This is a partial cross-sectional view of the placement base of this utility model.
[0020] In the diagram: 1. Pool body; 2. First motor; 3. Scraper; 4. Second motor; 5. Connecting frame; 6. Extrusion frame; 7. Limiting plate; 8. First spring; 9. Synchronizing block; 10. Rubber seat; 11. Placement seat; 12. Adjusting rod; 13. Spring pressure plate; 14. Second spring; 15. Movable rod; 16. Hanging rod; 17. Buckle; 18. Second scraper; 19. Translation block; 20. Threaded rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Example: Please refer to Figures 1-4This utility model provides a technical solution:
[0023] A high-efficiency fabric impregnation device includes a tank body 1. Both ends of the outer wall of the tank body 1 have conveying ports. Conveying rollers are rotatably connected to both ends of the inner wall of the tank body 1 near the conveying ports. Multiple sets of first motors 2 are arranged and installed on one side of the outer wall of the tank body 1. The driving ends of the first motors 2 extend into the tank body 1 and are fixedly connected to one end of the conveying rollers. A pushing mechanism is installed on the tank body 1. The pushing mechanism includes a pressing component and a sliding component. The pressing component is used to push the fabric, and the sliding component is used to adjust the position of some parts of the pressing component. In use, the device can push the fabric using the pressing component and adjust the position of some parts of the pressing component using the sliding component. It has a simple structure and is easy to operate. After the fabric is conveyed into the liquid, it can scrape and push the surface of the fabric, accelerating the speed and efficiency of the nearby liquid entering, further ensuring the impregnation effect.
[0024] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the top pressing assembly includes a rotating roller rotatably connected to the bottom of the inner wall of the pool body 1. Multiple sets of scraping plates 3 are arranged and installed at both ends of the outer wall of the rotating roller. A second motor 4 is installed below one of the conveying ports on the outer wall of the pool body 1. The drive end of the second motor 4 extends into the interior of the pool body 1 and is fixedly connected to one end of the rotating roller. A connecting frame 5 is installed on the sliding assembly. An extrusion frame 6 is installed at the bottom of the connecting frame 5. A limit plate 7 is slidably connected to the inner side of the extrusion frame 6. A first spring 8 is installed between one side of the outer wall of the limit plate 7 and the inner wall of the extrusion frame 6. First, the first motor 2 on one side of the outer wall of the pool body 1 is turned on. The drive end of the first motor 2 drives the conveying roller to rotate. The fabric enters and exits through the conveying ports at both ends of the outer wall of the pool body 1. Under the action of the rotating conveying roller, the fabric is smoothly conveyed. The rotation of the conveying roller allows the fabric to pass smoothly through the pool body 1 and enter the padding area.
[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, synchronous grooves are provided on both sides of the inner wall of the extrusion frame 6. Synchronous blocks 9 are slidably connected to the inner side of the synchronous grooves. One end of the synchronous block 9 is fixedly connected to one side of the limiting plate 7. A rubber seat 10 is installed at the bottom of the limiting plate 7. Then, the second motor 4 is turned on, and its drive end drives the rotating roller at the bottom of the inner wall of the pool 1 to rotate. When the rotating roller rotates, it drives the scraping plates 3 arranged at both ends of the outer wall to rotate. During the rotation, the scraping plates 3 scrape and press the fabric passing through the inside of the pool 1. The scraped and pressed fabric is supported, so that the rubber seat 10 above contacts and presses the fabric. At the same time, the limiting plate 7 can slide in the extrusion frame 6 to compress the first spring 8, which plays a role in buffering and adaptive adjustment, avoiding damage to the fabric. The cooperation of the above components allows the fabric to fully contact the impregnation liquid in the pool 1, promoting the impregnation effect.
[0026] In this embodiment, as Figure 2 , Figure 3 and Figure 4 As shown, the sliding assembly includes a placement seat 11 installed on the outer wall of the pool body 1 near the top. An adjusting rod 12 is slidably connected inside the placement seat 11. Multiple sets of grooves are arranged on one side of the outer wall of the adjusting rod 12. A first inclined surface is formed on the inner wall of the groove. A spring pressure groove is formed inside the placement seat 11 on one side of the adjusting rod 12. A spring pressure plate 13 is slidably connected inside the spring pressure groove. A second inclined surface corresponding to the first inclined surface is formed on one side of the spring pressure plate 13. Further, pulling the buckle 17 outward causes the movable rod 15 to slide in the placement seat 11, thereby compressing the second spring 14. When the movable rod 15 slides, it causes the spring pressure plate 13 to slide in the spring pressure groove. The second inclined surface of the spring pressure plate 13 separates from the first inclined surface in the groove of the adjusting rod 12. At this time, the adjusting rod 12 can be moved up and down. The adjusting rod 12 slides in the placement seat 11. The connecting frame 5 is fixed to the bottom end of the adjusting rod 12. As the adjusting rod 12 moves, the overall height of the connecting frame 5 and the compression frame 6, limiting plate 7 and other components installed at the bottom end changes.
[0027] In this embodiment, as Figure 2 , Figure 3 and Figure 4As shown, a second spring 14 is installed between the outer wall of the spring pressure plate 13 and the inner wall of the spring pressure groove. A movable rod 15 is installed on the outer wall of the spring pressure plate 13 on the other side of the second spring 14. The movable rod 15 is slidably connected to the placement seat 11. A hanging rod 16 is installed on the outer wall of the placement seat 11 on one side of the movable rod 15. A buckle 17 is rotatably connected to one end of the movable rod 15 extending to the outside of the placement seat 11. The buckle 17 is made of rubber. A first scraper is installed at the bottom of the inner wall of one set of conveying ports. An adjustment groove is opened inside the placement seat 11 above the first scraper. A second scraper 18 is slidably connected to the inner side of the adjustment groove. A translation groove is opened on one side of the outer wall of the placement seat 11 on one side of the adjustment groove. A translation block 19 is slidably connected to the inner side of the translation groove. A threaded rod 20 is rotatably connected to the inner side of the translation groove. The threaded rod 20 and the translation block 19 are threadedly connected. A handle is rotatably connected to the top of the pool body 1 near the translation groove. One end of the handle extends to the inner side of the translation groove and is connected to the... One end of the threaded rod 20 is fixedly connected. Furthermore, after adjusting to a suitable height, the buckle 17 is released. Under the elastic force of the second spring 14, the spring pressure plate 13 returns to its original position, and its second inclined surface engages again with the first inclined surface in the groove of the adjusting rod 12. The inner wall of the groove abuts against the outer wall of the spring pressure plate 13, thereby fixing the position of the adjusting rod 12. The buckle 17 body is pulled by the rubber material. Then, the buckle 17 is deflected and hung on the recess of the hanging rod 16 to achieve the purpose of adjusting the height position of some parts of the top pressure assembly according to the material and elasticity of different fabrics. The handle is rotated, and the handle drives the threaded rod 20 to rotate in the translation groove. The threaded rod 20 is threadedly connected to the translation block 19, so the translation block 19 slides in the translation groove. The translation block 19 is connected to the second scraper 18, so the second scraper 18 slides in the adjustment groove, so that when the fabric is discharged from the conveying port at this point, the liquid is scraped off by the first scraper and the second scraper 18.
[0028] The implementation principle of the high-efficiency fabric impregnation device in this application embodiment is as follows: The first motor 2 on one side of the outer wall of the tank 1 is turned on. The drive end of the first motor 2 drives the conveyor roller to rotate. The fabric enters and exits through the conveyor ports at both ends of the outer wall of the tank 1. Under the action of the rotating conveyor roller, it is smoothly conveyed. The rotation of the conveyor roller allows the fabric to pass smoothly through the tank 1 and enter the impregnation area. The second motor 4 is turned on, and its drive end drives the rotating roller at the bottom of the inner wall of the tank 1 to rotate. When the rotating roller rotates, it drives the scraper plates 3 arranged at both ends of the outer wall to rotate. During the rotation, the scraper plates 3 scrape the fabric passing through the inside of the tank 1. The scraping action lifts the fabric, allowing the upper rubber seat 10 to contact and press it. Simultaneously, the limiting plate 7 slides within the compression frame 6, compressing the first spring 8. This provides cushioning and adaptive adjustment, preventing damage to the fabric. The cooperation of these components ensures full contact between the fabric and the impregnation liquid in the pool 1, promoting the impregnation effect. Pulling the buckle 17 outward causes the movable rod 15 to slide within the placement seat 11, compressing the second spring 14. As the movable rod 15 slides, it causes the spring pressure plate 13 to slide within the spring pressure groove. The second inclined surface of the spring pressure plate 13 interacts with the adjusting rod... The first inclined surface within the groove 12 separates; at this point, the adjusting rod 12 can be moved up and down, sliding within the placement seat 11. The connecting frame 5 is fixed to the bottom end of the adjusting rod 12. As the adjusting rod 12 moves, the overall height of the connecting frame 5 and the components such as the compression frame 6 and the limiting plate 7 installed at the bottom end changes; after adjusting to a suitable height, the buckle 17 is released. Under the elastic force of the second spring 14, the spring pressure plate 13 returns to its original position, and its second inclined surface engages again with the first inclined surface within the groove of the adjusting rod 12. The inner wall of the groove abuts against the outer wall of the spring pressure plate 13, thereby fixing the position of the adjusting rod 12. The rubber buckle 17 is stretched, and then deflected and hooked onto the recess of the hanging rod 16. This allows for adjustment of the height of the top pressure assembly components according to the material and elasticity of different fabrics. The handle is rotated, causing the threaded rod 20 to rotate within the translation groove. The threaded rod 20 is threadedly connected to the translation block 19, so the translation block 19 slides within the translation groove. The translation block 19 is also connected to the second scraper 18, allowing the second scraper 18 to slide within the adjustment groove. This allows the first and second scrapers 18 to scrape the liquid off the fabric as it exits from the conveyor.
[0029] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is used to protect mechanical devices, the control method and circuit connection will not be explained in detail.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency fabric impregnation apparatus, comprising a tank (1), characterized in that: The outer wall of the pool body (1) is provided with conveying ports at both ends. The inner wall of the pool body (1) is rotatably connected to the conveying ports at both ends. Multiple sets of first motors (2) are arranged and installed on one side of the outer wall of the pool body (1). The driving end of the first motor (2) extends into the pool body (1) and is fixedly connected to one end of the conveying roller. A pushing mechanism is installed on the pool body (1). The pushing mechanism includes a pressing component and a sliding component. The pressing component is used to press the fabric, and the sliding component is used to adjust the position of some parts of the pressing component.
2. The high-efficiency fabric impregnation device according to claim 1, characterized in that: The top pressure assembly includes a rotating roller rotatably connected to the bottom of the inner wall of the pool body (1). Multiple sets of scraping plates (3) are arranged and installed at both ends of the outer wall of the rotating roller. A second motor (4) is installed below one of the conveying ports on the outer wall of the pool body (1). The driving end of the second motor (4) extends into the pool body (1) and is fixedly connected to one end of the rotating roller.
3. The high-efficiency fabric impregnation device according to claim 2, characterized in that: A connecting frame (5) is installed on the sliding assembly. A pressing frame (6) is installed at the bottom of the connecting frame (5). A limiting plate (7) is slidably connected to the inner side of the pressing frame (6). A first spring (8) is installed between one side of the outer wall of the limiting plate (7) and the inner wall of the pressing frame (6).
4. The high-efficiency fabric impregnation device according to claim 3, characterized in that: Synchronous grooves are provided on both sides of the inner wall of the extrusion frame (6). A synchronous block (9) is slidably connected to the inner side of the synchronous groove. One end of the synchronous block (9) is fixedly connected to one side of the limiting plate (7). A rubber seat (10) is installed at the bottom of the limiting plate (7).
5. The high-efficiency fabric impregnation apparatus according to claim 4, characterized in that: The sliding assembly includes a placement seat (11) installed on the outer wall of the pool body (1) near the top. An adjusting rod (12) is slidably connected inside the placement seat (11). Multiple sets of grooves are arranged on one side of the outer wall of the adjusting rod (12). A first inclined surface is provided on the inner wall of the groove. A spring pressure groove is provided inside the placement seat (11) on one side of the adjusting rod (12). A spring pressure plate (13) is slidably connected inside the spring pressure groove. A second inclined surface corresponding to the first inclined surface is provided on one side of the spring pressure plate (13).
6. The high-efficiency fabric impregnation apparatus according to claim 5, characterized in that: A second spring (14) is installed between the outer wall of the spring pressure plate (13) and the inner wall of the spring pressure groove. A movable rod (15) is installed on the outer wall of the spring pressure plate (13) on the other side of the second spring (14). The movable rod (15) is slidably connected to the placement seat (11). A hanging rod (16) is installed on the outer wall of the placement seat (11) on one side of the movable rod (15). A buckle (17) is rotatably connected to one end of the movable rod (15) extending to the outside of the placement seat (11). The buckle (17) is made of rubber.
7. The high-efficiency fabric impregnation apparatus according to claim 6, characterized in that: A first scraper is installed at the bottom of the inner wall of one of the conveying ports. An adjustment groove is provided inside the placement seat (11) above the first scraper. A second scraper (18) is slidably connected to the inner side of the adjustment groove. A translation groove is provided on the outer wall of the placement seat (11) on one side of the adjustment groove. A translation block (19) is slidably connected to the inner side of the translation groove. A threaded rod (20) is rotatably connected to the inner side of the translation groove. The threaded rod (20) and the translation block (19) are threadedly connected. A handle is rotatably connected to the top of the pool body (1) near the translation groove. One end of the handle extends to the inner side of the translation groove and is fixedly connected to one end of the threaded rod (20).
Citation Information
Patent Citations
Jacquard fabric padding device
CN222476987U