Full-automatic shaping device for shirt production

Abstract

The utility model discloses a full -automatic setting device for shirt production, including setting mechanism, support base and drive assembly, and setting mechanism includes the front mould and rear mould of symmetrical setting, and the setting of shirt is completed to the front mould to rear mould direction movement, and the front mould and rear mould relative one side all are provided with shirt contour groove, and the shirt contour groove of rear mould is provided with temperature control component, and the shirt contour groove of front mould is provided with setting plate, and setting plate at least part is located in the shirt contour groove of rear mould, and the shirt contour groove of rear mould still is provided with temperature sensor, and temperature sensor and temperature control component electric signal connection. The temperature control component of setting produces high temperature steam, thereby makes the steam even dispersion to shirt surface, simultaneously, the temperature sensor of setting carries out the temperature monitoring in shirt contour groove, when temperature exceeds the predetermined value, temperature sensor passes electric signal to temperature control component, avoids temperature to be too high and causes the fiber carbonization to shirt fabric.

Description

Technical Field

[0001] This utility model relates to the field of garment production equipment technology, and in particular to a fully automatic shaping device for shirt production. Background Technology

[0002] In the shirt production process, the shaping process is a core link between the previous and subsequent steps. Its processing quality not only directly determines the appearance and texture of the shirt, but also has a profound impact on consumers' wearing experience and product reputation.

[0003] Most current shirt finishing equipment still uses a crude control logic. On the one hand, temperature control relies on empirical settings and lacks a real-time feedback mechanism. This often results in carbonization and yellowing of fabric fibers due to excessively high temperatures, or insufficient temperatures preventing wrinkles from fully unfolding when processing different materials such as cotton, linen, and blends. On the other hand, pressure control mostly uses a fixed mechanical limit mode, which is difficult to adapt to the structure of shirts—excessive pressure leaves indentations, while insufficient pressure fails to create a crisp shoulder shape. This dual inaccuracy in temperature and pressure control causes more than 20% of finished products on the production line to have defects such as localized wrinkles and pattern distortion. This increases rework costs and reduces overall production efficiency, becoming a key bottleneck restricting the improvement of shirt quality.

[0004] In view of this, the present invention is proposed to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic shaping device for shirt production, so as to solve the technical problem that the temperature and pressure control of the existing fully automatic shaping device for shirt production is not accurate enough.

[0006] The technical solution of this utility model is: a fully automatic shaping device for shirt production, comprising: The shaping mechanism includes a symmetrically arranged front mold and a rear mold. The front mold moves towards the rear mold to shape the shirt. The front mold and the rear mold each have a shirt contour groove on their opposite sides. A temperature control component is installed in the shirt contour groove of the rear mold. A shaping plate is installed in the shirt contour groove of the front mold. The shaping plate is at least partially located in the shirt contour groove of the rear mold. A temperature sensor is also installed in the shirt contour groove of the rear mold. The temperature sensor is electrically connected to the temperature control component. A support base is provided at the bottom of the front mold and the rear mold. The rear mold is fixedly mounted on the support base, and the front mold is slidably mounted on the support base. The drive assembly is mounted on the support base and is used to control the movement of the front mold.

[0007] Furthermore, the temperature control component includes a steam pipe that is bent and set in the shirt contour groove of the rear mold, with one end of the steam pipe blocked and the other end being an air inlet; Multiple steam holes are provided on the circumferential sidewall of the steam pipe near the front mold; A steam generator is installed on the side of the rear mold away from the front mold, and the steam generator is electrically connected to the temperature sensor. The steam output port of the steam generator is connected to the air inlet via a connecting pipe.

[0008] Furthermore, an electromagnetic valve and a pressure sensor with electrical signal connection are installed on the steam pipe. The electromagnetic valve is used to control the flow of steam, and the pressure sensor is used to monitor the steam pressure in real time.

[0009] Furthermore, the steam pipe is equipped with a template that matches the outline groove of the shirt; The template has a honeycomb-shaped hollow structure; Shaping boards and templates are used to shape shirts.

[0010] Furthermore, both the shaping plate and the front mold have a honeycomb-shaped hollow structure.

[0011] Furthermore, the upper ends of the shirt outline grooves of both the front and rear molds are provided with interconnected arc-shaped grooves, and the two arc-shaped grooves are close together to form the neckline groove. A detachable neck support is provided inside the neckline slot, and the neckline support is made of elastic silicone material.

[0012] Furthermore, the rear mold has a slot, which is connected to the shirt contour slot of the rear mold; A fan is installed inside the slot, and the airflow of the fan is directed towards the front mold.

[0013] Furthermore, the drive assembly includes a lead screw; The support base has a strip-shaped groove, which is perpendicular to the front or rear mold. The lead screw is rotatably installed in the strip-shaped groove along its length. The bottom of the front mold is provided with a protrusion, which is screwed onto the lead screw and can be slidably disposed in the strip groove; The lead screw is driven by a drive motor.

[0014] By adopting the above technical solution, this utility model has the following beneficial effects: The front and rear molds are used to press the shirt together. During the shaping process, the distance between the front and rear molds is controlled by the drive component, so that the shirt is placed in the two shirt contour grooves, thus completing the clamping of the shirt. High-temperature steam is generated by a temperature control component, which evenly distributes the steam onto the shirt surface. At the same time, a temperature sensor monitors the temperature within the shirt's contour grooves. When the temperature exceeds a predetermined value, the temperature sensor transmits an electrical signal to the temperature control component, which then adjusts the steam temperature to prevent excessive heat from causing fiber carbonization in the shirt fabric. During the steam heating process, depending on the material of the shirt, the distance between the front mold and the rear mold can be controlled by the set drive components to adjust the pressure applied to the shirt, thereby achieving precise shaping. Attached Figure Description

[0015] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings: Figure 1 This is a schematic diagram of the structure of the fully automatic shaping device for shirt production provided in this embodiment of the application; Figure 2 A schematic diagram of the structure of the fully automatic shaping device for shirt production provided in this application embodiment, after removing the front mold and drive assembly; Figure 3 for Figure 2 A schematic diagram of the structure of the fully automated shaping device for shirt production after removing the template; Figure 4 for Figure 3 Another structural schematic diagram of the fully automated shaping device for shirt production provided; Figure 5 This is a schematic diagram of the front mold and pressure plate of the fully automatic shaping device for shirt production provided in the embodiments of this application.

[0016] Reference numerals in the attached drawings: 1. Support base; 2. Front mold; 3. Rear mold; 4. Arc groove; 5. Steam generator; 6. Template; 7. Connecting pipe; 8. Steam pipe; 9. Shirt contour groove; 10. Fan; 11. Shaping plate; 12. Protrusion; 13. Lead screw; 14. Drive motor.

[0017] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0018] The specific embodiments of this utility model will be described in further detail with reference to the accompanying drawings.

[0019] See Figures 1 to 5As shown in the figure, this application provides a fully automatic shaping device for shirt production, including: a shaping mechanism, a support base 1, and a drive assembly. The shaping mechanism includes a front mold 2 and a rear mold 3 symmetrically arranged. The front mold 2 moves towards the rear mold 3 to shape the shirt. The front mold 2 and the rear mold 3 each have a shirt contour groove 9 on opposite sides. A temperature control assembly is provided in the shirt contour groove 9 of the rear mold 3. A shaping plate 11 is provided in the shirt contour groove 9 of the front mold 2. The shaping plate 11 is at least partially located in the shirt contour groove 9 of the rear mold 3. A temperature sensor is also provided in the shirt contour groove 9 of the rear mold 3. The temperature sensor is electrically connected to the temperature control assembly. The support base 1 is set at the bottom of the front mold 2 and the rear mold 3. The rear mold 3 is fixedly set on the support base 1. The front mold 2 is slidably set on the support base 1. The drive assembly is set on the support base 1 and is used to control the movement of the front mold 2.

[0020] In the above scheme, the front mold 2 and the rear mold 3 are used to press the shirt. During the shaping process, the distance between the front mold 2 and the rear mold 3 is controlled by the drive component, so that the shirt is placed in the two shirt contour grooves 9, completing the clamping of the shirt. The temperature control component generates high-temperature steam, so that the steam is evenly distributed on the surface of the shirt. At the same time, the temperature sensor monitors the temperature in the shirt contour grooves 9. When the temperature exceeds the predetermined value, the temperature sensor transmits an electrical signal to the temperature control component, so that the temperature control component adjusts the steam temperature to avoid excessive temperature causing fiber carbonization of the shirt fabric. During the steam heating process, depending on the shirt material, the distance between the front mold 2 and the rear mold 3 can also be controlled by the drive component to adjust the pressure applied to the shirt, thereby achieving precise shaping.

[0021] See some possible implementations. Figure 3 and Figure 4 As shown, the temperature control component includes a steam pipe 8 bent and installed in the shirt contour groove 9 of the rear mold 3, with one end of the steam pipe 8 blocked and the other end being an air inlet. Multiple steam holes are opened on the circumferential side wall of the steam pipe 8 near the front mold 2. A steam generator 5 is installed on the side of the rear mold 3 away from the front mold 2. The steam generator 5 is electrically connected to the temperature sensor. The steam output port of the steam generator 5 is connected to the air inlet through the connecting pipe 7. Specifically, the steam generator 5 has a controller inside, and the controller is electrically connected to the temperature sensor.

[0022] In the above scheme, when the steam generator 5 starts working, the steam generator 5 generates high-temperature steam that enters the steam pipe 8 through the connecting pipe 7, and then is evenly distributed through the steam holes on the steam pipe 8, and then sprayed onto the surface of the shirt, reducing the shirt fabric's resistance to deformation and eliminating wrinkles, thus smoothing the fabric and reducing elastic rebound during the shaping process, thereby facilitating the subsequent shaping of the shirt fabric.

[0023] In some possible implementations, an electrically connected solenoid valve and a pressure sensor (not shown in the figure) are installed on the steam pipe 8. The solenoid valve is used to control the on / off of steam, and the pressure sensor is used to monitor the steam pressure in real time.

[0024] See some possible implementations. Figure 1 , Figure 2 and Figure 5 As shown, a template 6 matching the shirt contour groove 9 is provided on the steam pipe 8. The template 6 has a honeycomb hollow structure. The shirt fits in close contact with the template 6. The shaping plate 11 and the template 6 are used to shape the shirt. The honeycomb hollow structure facilitates the action of steam on the surface of the shirt. The distance between the template 6 and the shaping plate 11 is 2-3mm, which can ensure the smooth flow of steam without causing indentations on the shirt.

[0025] See some possible implementations. Figure 5 As shown, both the shaping plate 11 and the front mold 2 have a honeycomb-shaped hollow structure, which facilitates the flow of steam through the honeycomb-shaped hollow structure on the shaping plate 11 and the front mold 2 out of the shirt contour groove 9.

[0026] See some possible implementations. Figures 1 to 5 As shown, the upper ends of the shirt outline grooves 9 of the front mold 2 and the rear mold 3 are provided with interconnected arc grooves 4. The two arc grooves 4 are close to form the neckline groove. A detachable neckline support is provided in the neckline groove. The neckline support is made of elastic silicone material.

[0027] In the above scheme, before steam heating, different collar supports are used to support the shirt collar according to the collar structure, and the elastic silicone material can conform to the shape of different styles of shirt collars.

[0028] See some possible implementations. Figure 4 As shown, the rear mold 3 has a slot, which is connected to the shirt outline slot 9 of the rear mold 3. A fan 10 is installed in the slot, and the airflow direction of the fan 10 is directed towards the front mold 2.

[0029] In the above scheme, after the shirt is steam heated, it is necessary to reduce the temperature of the template 6 and the shirt to facilitate subsequent demolding. By controlling the start of the fan 10, the fan 10 accelerates the airflow in the two shirt contour grooves 9, thereby reducing the temperature of the template 6 and the shirt.

[0030] See some possible implementations. Figure 1 and Figure 5As shown, the drive assembly includes a lead screw 13, a strip groove is provided on the support base 1, the strip groove is perpendicular to the front mold 2 or the rear mold 3, the lead screw 13 is rotatably disposed in the strip groove along its length direction, a protrusion 12 is provided at the bottom of the front mold 2, the protrusion 12 is screwed onto the lead screw 13, and the protrusion 12 is slidably disposed in the strip groove, and the lead screw 13 is driven by a drive motor 14.

[0031] In the above scheme, when the front mold 2 is moved, the drive motor 14 is started. The drive motor 14 drives the lead screw 13 to rotate through its output shaft. The rotation of the lead screw 13 drives the front mold 2 to rotate through the protrusion 12, thereby controlling the movement of the front mold 2.

[0032] This specific embodiment is merely an explanation of the utility model and is not intended to limit it. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of protection of this utility model.

Claims

1. A fully automatic shaping device for shirt production, characterized in that, include: The shaping mechanism includes a front mold (2) and a rear mold (3) arranged symmetrically. The front mold (2) moves towards the rear mold (3) to shape the shirt. The front mold (2) and the rear mold (3) are provided with shirt contour grooves (9) on opposite sides. A temperature control component is provided in the shirt contour groove (9) of the rear mold (3). A shaping plate (11) is provided in the shirt contour groove (9) of the front mold (2). The shaping plate (11) is at least partially located in the shirt contour groove (9) of the rear mold (3). A temperature sensor is also provided in the shirt contour groove (9) of the rear mold (3). The temperature sensor is electrically connected to the temperature control component. Support base (1), the support base (1) is set at the bottom of the front mold (2) and the rear mold (3), the rear mold (3) is fixedly set on the support base (1), and the front mold (2) is slidably set on the support base (1); A drive assembly is disposed on the support base (1) and is used to control the movement of the front mold (2).

2. The fully automatic shaping device for shirt production according to claim 1, characterized in that, The temperature control component includes a steam pipe (8) bent and disposed in the shirt contour groove (9) of the rear mold (3), with one end of the steam pipe (8) blocked and the other end being an air inlet; The steam pipe (8) has multiple steam holes on the circumferential sidewall near the front mold (2); A steam generator (5) is provided on the side of the rear mold (3) away from the front mold (2), and the steam generator (5) is electrically connected to the temperature sensor. The steam output port of the steam generator (5) is connected to the air inlet through the connecting pipe (7).

3. The fully automatic shaping device for shirt production according to claim 2, characterized in that, The steam pipe (8) is equipped with an electromagnetic valve and a pressure sensor connected by an electrical signal. The electromagnetic valve is used to control the flow of steam, and the pressure sensor is used to monitor the steam pressure in real time.

4. The fully automatic shaping device for shirt production according to claim 2 or 3, characterized in that, The steam pipe (8) is provided with a template (6) that matches the shirt outline groove (9); The template (6) has a honeycomb-shaped hollow structure; The shaping plate (11) and the template (6) are used to shape the shirt.

5. The fully automatic shaping device for shirt production according to claim 4, characterized in that, Both the shaping plate (11) and the front mold (2) have a honeycomb hollow structure.

6. The fully automatic shaping device for shirt production according to claim 5, characterized in that, The shirt outline groove (9) of the front mold (2) and the rear mold (3) are both provided with interconnected arc grooves (4), and the two arc grooves (4) are close to each other to form a neckline groove. A detachable neck support is provided inside the neckline slot, and the neckline support is made of elastic silicone material.

7. The fully automatic shaping device for shirt production according to claim 6, characterized in that, The rear mold (3) has a slot, which is connected to the shirt outline groove (9) of the rear mold (3); A fan (10) is provided inside the slot, and the airflow direction of the fan (10) is directed toward the front mold (2).

8. The fully automatic shaping device for shirt production according to claim 1, characterized in that, The drive assembly includes a lead screw (13); The support base (1) has a strip groove, which is perpendicular to the front mold (2) or the rear mold (3). The lead screw (13) is rotatably disposed in the strip groove along its length. The bottom of the front mold (2) is provided with a protrusion (12), the protrusion (12) is screwed onto the lead screw (13), and the protrusion (12) is slidably disposed in the strip groove; The lead screw (13) is driven by a drive motor (14).

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