Modular power-generating insulating roofing building panel
Patent Information
- Application Number
- CN202522021589.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0003]从结构角度来看,该类设计存在以下技术缺陷:现有结构中,光伏板与屋面基层之间仅通过支架形成架空间隙,通常50mm~100mm,未设置专门的保温层
[0013]与现有技术相比,本实用新型的有益效果在于:本实用新型在发电玻璃板与室外板体之间设置一层空气循环夹层,在空气循环夹层内形成气流通道,相邻两个建筑板材之间气流通道相互连通,在使用中可利用气流通道内自然流动的空气带走发电玻璃板表面的热量,从而降低发电玻璃板的工作温度,提升发电效率。并且,在本实用新型在室内板体与室外板体之间设置,形成隔热层,有效的切断热传导路径,避免因热传导而导致室内热量流失,增强建筑板材的保温性能。
Smart Images

Figure CN224664005U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of building material technology, and specifically relates to a modular power generation and heat insulation roof building material. Background Technology
[0002] The typical structure of existing rooftop photovoltaic modules usually includes three parts: photovoltaic panels, support system, and roof base. The support system is mostly composed of steel purlins, connectors, and adjusting components. The photovoltaic panels are fixed to the support by bolts or clips, and the support is connected to the roof base (such as concrete roof or metal roof) by expansion bolts.
[0003] From a structural perspective, this type of design has the following technical defects: In existing structures, the photovoltaic panels and the roof substrate are only separated by a support frame, forming a gap of 50mm to 100mm, without a dedicated insulation layer. Heat can be directly conducted through the roof substrate; for example, the thermal conductivity of metal roofs can be as high as 50W / (m·K) or more. Especially in cold regions, indoor heat easily diffuses to the outside through the roof substrate, failing to meet building energy efficiency standards. Furthermore, the back of the photovoltaic panels is in direct contact with the support frame, and airflow within the gap is obstructed by the support frame, resulting in the ineffective dissipation of heat generated by the photovoltaic panels under strong sunlight (light absorption conversion rate is approximately 15% to 20%, with the remainder converted into heat). Actual measurement data shows that the operating temperature of the photovoltaic panels under this structure can reach over 60℃, and for every 1℃ increase in temperature, its power generation efficiency decreases by approximately 0.4%, severely impacting power generation performance. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this utility model is to provide a modular power-generating and heat-insulating roofing building material.
[0005] The technical solution of this utility model is: a modular power-generating and heat-insulating roofing building panel, comprising an indoor panel, an outdoor panel, an insulation layer, and a power-generating glass panel. The indoor panel has a rectangular structure with flanges on both sides in the horizontal direction; the outdoor panel is set on the flanges, forming an installation gap with the indoor panel; the outdoor panel has multiple sets of ribs evenly distributed along the horizontal direction, all of which are located on the side of the outdoor panel away from the indoor panel; the insulation layer is set within the installation gap; the power-generating glass panel is fixed on the ribs, and an air circulation interlayer is formed between the power-generating glass panel and the outdoor panel.
[0006] Furthermore, the outdoor panel has mortise and tenon structures on its two lateral sides, which are used to connect two adjacent building panels laterally.
[0007] Furthermore, the mortise and tenon structure includes: a tenon, located on either side of the lateral side of the outdoor panel; and a mortise, structurally matching the tenon, located on the other side of the lateral side of the outdoor panel. Two laterally adjacent building panels are joined together by the tenon and the mortise.
[0008] Furthermore, the longitudinal section of the tenon and the mortise fitting part is an isosceles trapezoid.
[0009] Furthermore, the longitudinal length of the outdoor panel is 80mm to 100mm longer than that of the indoor panel and the insulation layer; one longitudinal edge of the outdoor panel is flush with one longitudinal edge of the indoor panel, and the other longitudinal edge of the outdoor panel is flush with one longitudinal edge of the insulation layer. The outdoor panels of two adjacent building panels overlap each other.
[0010] Furthermore, there is an overlap joint between two longitudinally adjacent building panels, and the overlap joint is filled with a sealing strip.
[0011] Furthermore, the two lateral sides of the power-generating glass panel are aligned with the two lateral sides of the outdoor panel, and a first adhesive strip is filled between the lateral sides of the power-generating glass panel and the corresponding lateral sides of the outdoor panel.
[0012] Furthermore, a second adhesive strip is filled between the longitudinal side of the power-generating glass panel and the longitudinal side of the outdoor panel.
[0013] Compared with existing technologies, the beneficial effects of this invention are as follows: This invention incorporates an air circulation interlayer between the power-generating glass panel and the outdoor panel, forming airflow channels within this interlayer. These airflow channels are interconnected between adjacent building panels. During use, the naturally flowing air within these channels carries away heat from the surface of the power-generating glass panel, thereby reducing its operating temperature and improving power generation efficiency. Furthermore, this invention includes a heat insulation layer between the indoor and outdoor panels, effectively cutting off heat conduction paths and preventing heat loss from the interior due to heat conduction, thus enhancing the thermal insulation performance of the building panels. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a longitudinal sectional view of the present invention; Figure 4 yes Figure 2 The method diagram at point A; Figure 5 yes Figure 2 Method diagram at point B Figure 6 yes Figure 3 Method diagram at point C Figure 7 yes Figure 3 Method diagram at point D Figure 8 This is a bottom view structural diagram of this utility model; Figure 9 This is a top view of the structure of this utility model; Figure 10 , Figure 11 This is a schematic diagram of the connection structure between the present invention and the steel keel, wherein, Figure 10 This is a diagram showing the connection between two adjacent building panels in the same row. Figure 11 This is a connection diagram of building materials corresponding to two adjacent rows.
[0015] Among them, 1-indoor panel, 10-flanged edge, 2-outdoor panel, 21-mortise and tenon structure, 211-tenon, 212-mortise and tenon groove, 3-insulation layer, 4-power generation glass panel, 401-first adhesive strip, 5-air circulation interlayer, 6-filling layer. Detailed Implementation
[0016] The following is combined with Figures 1 to 9 The specific embodiments of this utility model will be described in detail below. In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0017] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0018] Example like Figure 1 , Figure 2 , Figure 3The modular power-generating and heat-insulating roofing material shown includes an indoor panel 1, an outdoor panel 2, an insulation layer 3, and a power-generating glass panel 4. The indoor panel 1 has a rectangular structure with flanges 10 on both sides in the horizontal direction. The outdoor panel 2 is mounted on the flanges 10, forming an installation gap with the indoor panel 1. The outdoor panel 2 has multiple sets of ribs 20 evenly distributed along the horizontal direction, all of which are located on the side of the outdoor panel 2 away from the indoor panel 1. The insulation layer 3 is disposed within the installation gap. The power-generating glass panel 4 is fixed on the ribs 20, and an air circulation interlayer 5 is formed between the power-generating glass panel 4 and the outdoor panel 2.
[0019] It should be noted that: in this embodiment, both the indoor panel 1 and the outdoor panel 2 are made of 0.5mm thick bent metal steel plates, the insulation layer 3 is made of 20mm thick aerogel felt with a thermal conductivity ≤0.015W / (m・K), and the electro-glass panel 4 is made of 7mm thick cadmium telluride photovoltaic glass. The electro-glass panel 4 is bonded to the ribs 20 with silicone structural adhesive.
[0020] Preferably, the outdoor panel 2 is provided with tenon and mortise structures 21 on both sides in the lateral direction. The tenon and mortise structures 21 are used to connect two adjacent building panels in the lateral direction.
[0021] Preferred, such as Figure 4 , Figure 5 As shown, the mortise and tenon structure 21 includes a tenon 211 and a mortise 212. The tenon 211 is located on either side of the exterior panel 2 in the lateral direction. The mortise 212 is structurally matched with the tenon 211 and is located on the other side of the exterior panel 2 in the lateral direction. Two adjacent building panels in the lateral direction are joined together by the tenon 211 and the mortise 212.
[0022] Preferably, the longitudinal section of the mating part of the tenon 211 and the mortise 212 is an isosceles trapezoid.
[0023] Preferred, such as Figures 6 to 9 As shown, the longitudinal length of the outdoor panel 2 is 80mm~100mm longer than that of the indoor panel 1 and the insulation layer 3. One longitudinal edge of the outdoor panel 2 is flush with one longitudinal edge of the indoor panel 1, and the other longitudinal edge of the outdoor panel 2 is flush with one longitudinal edge of the insulation layer 3. The outdoor panels 2 overlap between two adjacent building panels in the longitudinal direction.
[0024] Preferably, there is an overlap joint between two longitudinally adjacent building panels, and the overlap joint is filled with a sealing strip.
[0025] Preferred, such as Figure 4 , Figure 5As shown, the two horizontal sides of the power-generating glass panel 4 are aligned with the two horizontal sides of the outdoor panel 2, and a first adhesive strip 401 is filled between the horizontal sides of the power-generating glass panel 4 and the corresponding horizontal sides of the outdoor panel 2. In this embodiment, the first adhesive strip 401 is made of silicone structural adhesive. The silicone structural adhesive forms a seal on the horizontal sides of the power-generating glass panel 4 and the outdoor panel 2, ensuring that water flows away from the glass surface during rain and does not enter the air circulation interlayer 5 between the power-generating glass panel 4 and the outdoor panel 2.
[0026] Preferably, a second adhesive strip is used to fill the space between the longitudinal side of the power-generating glass panel 4 and the longitudinal side of the outdoor panel 2. In this embodiment, the second adhesive strip is made of EPDM sealant.
[0027] like Figure 1 , Figure 4 , Figure 5 As shown, due to the rib structure 20 of the outdoor panel 2 itself, the flanges 10 on the two transverse sides of the indoor panel 1, and the tenon and mortise structure 21 on the two transverse sides of the outdoor panel 2, the installation gap between the indoor panel 1 and the outdoor panel 2 has an irregular structure. The insulation layer 3 is a 20mm thick aerogel felt; therefore, in actual use, for irregular areas, a filling layer 6 is provided, and the filling layer 6 is made of polyurethane foam.
[0028] The assembly method in this embodiment is as follows: The main building structure is pre-installed with steel keel, and the spacing of the keel matches the size of the panels.
[0029] like Figure 10 , Figure 11 As shown, the first building panel is laid on the steel keel, and the second building panel is laid horizontally on top of the first building panel. That is, the tenon 211 of the second building panel is laid on the tenon 212 of the first building panel and nailed to fix it. After the installation of the first row of panels is completed, butyl waterproof tape is pasted at the joint between the second row of panels and the first row of panels. Then the second row of panels is installed. The outdoor panels 2 of the second row of panels overlap with the first row of panels by 90mm and are fixed with screws at the joint to make the joint between the two rows of panels tightly connected.
[0030] EPDM sealant strips are filled between the power-generating glass panels 4 of the two rows of building materials for waterproofing and sealing.
[0031] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and does not limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model are included within the protection scope of this utility model.
Claims
1. A modular power-generating and heat-insulating roofing building material, characterized in that, include: The interior panel (1) is a rectangular structure with flanges (10) on both sides in the horizontal direction. The outdoor panel (2) is set on the flange (10) and forms an installation gap with the indoor panel (1); the outdoor panel (2) has multiple sets of ribs (20) evenly distributed along the transverse direction, and the multiple sets of ribs (20) are all located on the side of the outdoor panel (2) away from the indoor panel (1); The insulation layer (3) is installed within the installation gap; The power generation glass panel (4) is fixed on the rib (20), and an air circulation interlayer (5) is formed between the power generation glass panel (4) and the outdoor panel (2).
2. The modular power-generating and heat-insulating roofing building panel as described in claim 1, characterized in that, The outdoor panel (2) has mortise and tenon structures (21) on both sides in the horizontal direction. The mortise and tenon structures (21) are used to connect two adjacent building panels in the horizontal direction.
3. The modular power-generating and heat-insulating roofing building material as described in claim 2, characterized in that, The mortise and tenon structure (21) includes: a tenon (211), which is set on either side of the exterior panel (2) in the lateral direction; and a tenon (212), which matches the structure of the tenon (211) and is set on the other side of the exterior panel (2) in the lateral direction. Two horizontally adjacent building panels are joined together by tenons (211) and mortises (212).
4. The modular power-generating and heat-insulating roofing building panel as described in claim 3, characterized in that, The longitudinal section of the tenon (211) and the mortise (212) fitting together is an isosceles trapezoid.
5. The modular power-generating and heat-insulating roofing building material as described in claim 1, characterized in that, The longitudinal length of the outdoor panel (2) is 80mm~100mm longer than the longitudinal length of the indoor panel (1) and the longitudinal length of the insulation layer (3); one of the longitudinal edges of the outdoor panel (2) is flush with one of the longitudinal edges of the indoor panel (1), and the other longitudinal edge of the outdoor panel (2) is flush with one of the longitudinal edges of the insulation layer (3). The outdoor panels (2) of two adjacent building panels overlap in the longitudinal direction.
6. The modular power-generating and heat-insulating roofing building panel as described in claim 5, characterized in that, There is an overlap joint between two adjacent building panels in the longitudinal direction, and the overlap joint is filled with a sealing strip.
7. A modular power-generating and heat-insulating roofing building panel as described in claim 1, characterized in that, The horizontal sides of the power generation glass panel (4) are aligned with the horizontal sides of the outdoor panel (2), and a first adhesive strip (401) is filled between the horizontal sides of the power generation glass panel (4) and the horizontal sides of the outdoor panel (2) corresponding to its position.
8. The modular power-generating and heat-insulating roofing building panel as described in claim 1, characterized in that, A second adhesive strip is filled between the longitudinal side of the power generation glass panel (4) and the longitudinal side of the outdoor panel (2).