An assembled mortar-free dry-method fast-assembly ceramic tile system
Patent Information
- Application Number
- CN202521676190.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-07
AI Technical Summary
[0004]本实用新型的目的是为了解决现有瓷砖采用砂浆干法的铺设方式,铺设工序复杂且施工周期长,增加工作人员的劳动强度的问题,而提出的一种装配式免砂浆干法快装瓷砖系统
本实用新型中,在使用中,本装配式免砂浆干法快装瓷砖系统采用装配式设计,所有部件均在工厂预制完成,现场仅需进行组装,施工过程无需湿作业,减少了建筑垃圾的产生。安装过程简单快捷,相比传统砂浆干法式铺砖方式,可缩短施工周期 60% 以上,提高了施工效率,降低了人工成本,同时也有利于建筑的绿色环保和可持续发展。该装配式免砂浆干法快装瓷砖系统可根据不同的建筑空间需求进行灵活设计和组装,能够适应各种复杂的建筑平面布局,整体结构紧凑,拼接结构直接安装设置在本砖的底部,易于后期的拼接铺设工作开展,解决了现有瓷砖采用砂浆干法的铺设方式,铺设工序复杂且施工周期长,增加工作人员的劳动强度的问题。
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Figure CN224664036U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabricated tile installation technology, and in particular to a prefabricated dry-method quick-installation tile system without mortar. Background Technology
[0002] Tiles are acid and alkali resistant building or decorative materials made from refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering. They have high hardness and diverse characteristics.
[0003] The existing method of laying ceramic tiles using dry mortar is complex and time-consuming, increasing the labor intensity of workers. Therefore, it is of great importance to design a prefabricated, mortar-free, dry-layout fast-installation ceramic tile system to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this invention is to solve the problem that the existing dry mortar method for laying ceramic tiles is complicated, has a long construction period, and increases the labor intensity of workers. Therefore, this invention proposes a prefabricated dry mortar quick-installation ceramic tile system.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a prefabricated mortar-free dry-method quick-installation ceramic tile system, comprising dry bricks, wherein the dry bricks are composite molded with polyurethane, wherein the polyurethane is located on the bottom wall of the dry bricks, wherein wedge-shaped holes are provided around the perimeter of the dry bricks, wherein adjacent dry bricks are connected by flush joint connecting lines, and wherein the dry bricks are connected to the wall edge by card-mount connecting lines.
[0006] Preferably, the flush seam connecting line is provided with a protrusion structure on both sides, and the shape of the protrusion structure matches the shape of the wedge hole.
[0007] Preferably, the thickness of the dry brick is 20mm, and the flush joint connecting line is provided with a countersunk hole, the thickness of which is 3mm.
[0008] Preferably, a 2mm glue application space is reserved on the flush seam connection line.
[0009] Preferably, the spacing between the flush-joint connecting lines can be adjusted adaptively according to the actual installation situation.
[0010] Preferably, the card holder connecting line has a protrusion structure that matches the wedge-shaped hole on only one side, and the side of the card holder connecting line opposite the protrusion is a planar structure.
[0011] Preferably, in step a), first flip the dry bricks over, then apply adhesive between adjacent dry bricks using the joint connecting strip and wedge holes to connect the dry bricks in the left, right, up, and down directions. In step b, after completing the splicing of adjacent dry bricks, flip the whole thing over again. The first splicing of dry bricks requires flipping, but subsequent splicing does not require flipping. In step c, when it is necessary to install dry bricks to splice with the wall, use the bracket connecting strip to connect them. In step d, repeat the above paving method to complete the dry brick paving work in sequence. After the paving is completed, fill the gaps at the joints.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: In this invention, the prefabricated mortar-free dry-layout tile system adopts a prefabricated design. All components are prefabricated in the factory, requiring only assembly on-site. The construction process eliminates the need for wet work, reducing construction waste. Installation is simple and quick, shortening the construction cycle by more than 60% compared to traditional mortar-based dry-laying methods, improving construction efficiency, reducing labor costs, and promoting green and sustainable building practices. This prefabricated mortar-free dry-layout tile system can be flexibly designed and assembled according to different building space requirements, adapting to various complex building layouts. Its compact overall structure and direct installation of the splicing structure at the bottom of the tile facilitate subsequent splicing and laying, solving the problems of complex and time-consuming mortar-based dry-laying methods that increase the labor intensity of workers. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the dry brick splicing state in the prefabricated mortar-free dry quick-installation ceramic tile system of this utility model; Figure 2 This is a schematic diagram of the flush joint connection line structure in the prefabricated mortar-free dry quick-installation tile system of this utility model; Figure 3 This is a schematic diagram of the splicing of multiple sets of dry bricks in the prefabricated mortar-free dry quick-installation ceramic tile system of this utility model; Figure 4 This is a schematic diagram of the card slot connection line structure in the prefabricated mortar-free dry quick-installation tile system of this utility model; Figure 5 This is a schematic diagram of the dry brick structure in the prefabricated mortar-free dry quick-installation ceramic tile system of this utility model; Figure 6 This is a schematic diagram of the staggered splicing state of multiple sets of dry bricks in the prefabricated mortar-free dry quick-installation ceramic tile system of this utility model.
[0014] Illustrations: 1. Dry brick; 2. Wedge-shaped hole; 3. Joint connecting line; 4. Card holder connecting line; 5. Protrusion; 6. Countersunk hole; 601. Sealing pre-reserved position. Detailed Implementation
[0015] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0017] This utility model provides a prefabricated, mortar-free, dry-installation fast-growing ceramic tile system, including dry bricks 1, which are composite molded with polyurethane. The polyurethane is located on the bottom wall of the dry bricks 1. Wedge-shaped holes 2 are provided around the perimeter of the dry bricks 1. Adjacent dry bricks 1 are connected by flush joint connecting lines 3. The dry bricks 1 are connected to the wall edge by mounting bracket connecting lines 4. Protrusions 5 are provided on both sides of the flush joint connecting lines 3. The shape of the protrusions 5 matches the shape of the wedge-shaped holes 2. The thickness of the dry bricks 1 is... The joint is 20mm thick. The flush joint connecting line 3 is provided with a countersunk hole 6 with a thickness of 3mm. The flush joint connecting line 3 is also provided with a 2mm glue application space 601. The card seat connecting line 4 is provided with a protrusion 5 structure that fits with the wedge hole 2 on only one side. The side of the card seat connecting line 4 opposite to the protrusion 5 is a flat structure. The flat structure design of one side of the card seat connecting line 4 makes it easy to abut against the wall and ensures that there is no gap between the card seat connecting line 4 and the wall. In actual operation, the prefabricated mortar-free dry-installation tile system first flips the dry brick 1 over. Then, adjacent dry bricks 1 are connected by using the flush joint connecting line 3 and wedge-shaped holes 2, and glue is applied to complete the connection of dry bricks 1 in the left-right or up-down directions. After the splicing of adjacent dry bricks 1 is completed, the system is flipped over again. The initial splicing of dry bricks 1 requires flipping, but subsequent splicing does not require flipping. When it is necessary to install dry bricks 1 to the wall, the bracket connecting line 4 is used for connection. The above laying method is repeated to complete the laying of dry bricks 1 in sequence. After the laying is completed, the joints are filled. To ensure the overall strength and stability of the prefabricated mortar-free dry-installation tile system, multiple connecting components are used. The wall connection uses the wall bracket connecting line 4, and the flush joint connecting line 3 is used when splicing bricks with flush joints. This prefabricated mortar-free dry-installation tile system adopts a prefabricated design. All components are prefabricated in the factory, and only assembly is required on site. The construction process does not require wet work, reducing the generation of construction waste. The installation process is simple and quick, shortening the construction cycle by more than 60% compared to traditional dry mortar tiling methods. This improves construction efficiency, reduces labor costs, and also contributes to green building practices and sustainable development. This prefabricated, mortar-free, dry-layout tile system can be flexibly designed and assembled to meet different architectural space requirements, adapting to various complex building layouts. Its compact overall structure and direct installation of the splicing structure at the bottom of the tile facilitate subsequent splicing and tiling work.
[0018] Example 1 like Figure 1-5 As shown, the distance between the flush-joint connecting lines 3 can be adjusted adaptively according to the actual installation situation. The overall effect of Embodiment 1 is that, during use, the distance between connected dry bricks can be adjusted according to actual laying requirements.
[0019] Working principle: First, flip the dry bricks over. Then, use the joint connecting strip and wedge holes to apply adhesive between adjacent dry bricks to connect them in the left, right, up, and down directions. After the adjacent dry bricks are joined, flip them over again. The first time the dry bricks are joined, it is necessary to flip them over. Subsequent joints do not require flipping. When it is necessary to join dry bricks to the wall, use the bracket connecting strip to connect them. Repeat the above laying method to complete the dry brick laying work. After the laying is completed, fill the gaps at the joints.
Claims
1. A prefabricated, mortar-free, dry-method, quick-installation ceramic tile system, comprising dry bricks (1), characterized in that, The dry brick (1) is composite molded with polyurethane, the polyurethane is located on the bottom wall of the dry brick (1), wedge-shaped holes (2) are installed around the dry brick (1), adjacent dry bricks (1) are connected by flush joint connecting lines (3), and the dry brick (1) is connected to the wall edge by card seat connecting lines (4).
2. The prefabricated mortar-free dry-installation tile system according to claim 1, characterized in that, The flush-joint line (3) is provided with protrusions (5) on both sides, and the shape of the protrusions (5) matches the shape of the wedge hole (2).
3. The prefabricated mortar-free dry-installation tile system according to claim 1, characterized in that, The thickness of the dry brick (1) is 20mm, and the flush joint connecting line (3) is provided with a countersunk hole (6) with a thickness of 3mm.
4. The prefabricated mortar-free dry-installation tile system according to claim 3, characterized in that, The flush seam connecting line (3) also has a 2mm glue application space (601).
5. The prefabricated mortar-free dry-installation tile system according to claim 1, characterized in that, The distance between the flush-joint connecting lines (3) can be adjusted according to the actual installation situation.
6. The prefabricated mortar-free dry-installation tile system according to claim 1, characterized in that, The card holder connecting line (4) is provided with a protrusion (5) structure that matches the wedge hole (2) on only one side, and the side of the card holder connecting line (4) opposite to the protrusion (5) is a planar structure.