A heat-preservation decorative foamed ceramic formwork structure

Abstract

The utility model discloses a kind of heat preservation decorative foamed ceramic form removal template structures, comprising: oppositely arranged foamed ceramic plate and wood formwork, spacing is arranged between the foamed ceramic plate and the wood formwork, the spacing between foamed ceramic plate and wood formwork forms pouring channel, the utility model has following beneficial effects: by foamed ceramic plate and wood formwork, cooperate with through screw and mountain type clamping piece, realize mountain type clamping piece can limit foamed ceramic plate and wood formwork, and promote to pouring channel one side, make foamed ceramic plate and wood formwork and pouring structure adhere more closely, when needing to remove wood formwork in certain area, only need to take off nut on through screw, then take off mountain type clamping piece, the structure outside through screw no longer blocks wood formwork, can be completely taken off the wood formwork needed, prevent uneven stress from leading to wood formwork damage in taking-off process, and wood formwork module design, when turnover, can better prevent damage.

Description

Technical Field

[0001] This utility model relates to the field of engineering construction, and in particular to a thermal insulation and decorative foamed ceramic non-removable template structure. Background Technology

[0002] Traditional building exterior wall insulation often uses external insulation boards or post-cast insulation layers, which have problems such as complex construction procedures, easy hollowing and detachment, and poor waterproof performance. In addition, in the existing cast-in-place insulation technology, the wooden formwork needs to be removed twice after the pouring is completed. During the removal process, the wooden formwork is easily damaged and broken, resulting in high turnover loss of wooden formwork. When foamed ceramic boards are used as the insulation layer alone, the connection reliability with the cast structure is insufficient. Therefore, a non-removable formwork structure for insulating and decorative foamed ceramic boards is needed to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to provide a non-removable template structure for thermal insulation and decorative foamed ceramic, which solves the problems of wooden templates being inconvenient to disassemble and inconvenient to protect the cast structure.

[0004] To achieve this objective, the present invention adopts the following technical solution: A thermal insulation and decorative foamed ceramic template structure that requires no disassembly, comprising: Foamed ceramic board and wooden template are arranged opposite each other, with a spacing between them, and the spacing between them forms a pouring channel; Multiple through-screws, the two ends of which pass through the foamed ceramic plate and the wooden template, respectively; The disassembly and assembly components are located at both ends of the through-bolt. The disassembly and assembly components include a mountain-shaped clip, which is sleeved on the outside of the through-bolt and is attached to the side of the foamed ceramic plate and the wooden template that is away from each other.

[0005] Furthermore, a nut is fitted onto the outer surface of the through screw, and one side of the nut abuts against the mountain-shaped clamp.

[0006] Furthermore, the overall structure of the mountain-shaped clip is configured as a horizontal M-shaped structure, and the mountain-shaped clip is attached to one side of the foamed ceramic plate or the wooden template to form two grooves.

[0007] Furthermore, a steel pipe is provided inside each of the two grooves of the mountain-shaped clamp, and the outside of the steel pipe is attached to one side of the foamed ceramic plate or the wooden template.

[0008] Furthermore, a sleeve is provided inside the pouring channel, and the sleeve is fitted over the outside of the through screw, with the two ends of the sleeve abutting against the foamed ceramic plate and the wooden template, respectively.

[0009] Furthermore, both ends of the sleeve are fixed with conical plugs, one side of which is attached to the foamed ceramic plate or the wooden template.

[0010] Furthermore, the assembly and disassembly assembly also includes an internally threaded embedded part located inside the foamed ceramic plate at the position of the through screw, and the through screw is threadedly connected to the internally threaded embedded part.

[0011] Furthermore, a UHPC reinforcing column is sleeved on the outside of the internally threaded embedded part, and the UHPC reinforcing column is located inside the foamed ceramic plate.

[0012] Furthermore, the foamed ceramic plate is fixedly provided with a first UHPC reinforcement layer on one side of the disassembly assembly.

[0013] Furthermore, a second UHPC reinforcing layer is fixed to one side of the foamed ceramic board located on the wooden template.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By using foamed ceramic panels and wooden templates, along with through-bolts and U-shaped clamps, the U-shaped clamps can restrict the foamed ceramic panels and wooden templates and push them towards the pouring channel, making the foamed ceramic panels and wooden templates fit more tightly with the pouring structure. When it is necessary to remove the wooden templates in a certain area, simply remove the nuts on the through-bolts and then remove the U-shaped clamps. The external structure of the through-bolts no longer obstructs the wooden templates, allowing the required wooden templates to be removed completely. This prevents damage to the wooden templates due to uneven force during removal. Furthermore, the modular design of the wooden templates better prevents damage during turnover. If the pouring structure in a certain area is unstable, the wooden templates do not need to be disassembled, ensuring stability.

[0015] 2. By using the steel pipes on the mountain-shaped clamps, the steel pipes are ensured to fit tightly against one side of the wooden formwork, increasing the overall stability of the wooden formwork and preventing damage to certain areas of the wooden formwork due to excessive impact during the pouring process. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0018] Figure 1 This is a three-dimensional schematic diagram of the whole system; Figure 2 This is a schematic diagram of the first connection method for integral foamed ceramic panels; Figure 3 This is a schematic diagram of the second connection method for integral foamed ceramic panels; Figure 4 This is a schematic diagram of the overall left view.

[0019] Illustration: 1. Foamed ceramic board; 2. First UHPC reinforcement layer; 3. Second UHPC reinforcement layer; 4. Sleeve; 5. Wooden template; 6. Through bolt; 7. Nut; 8. Mountain-shaped clamp; 9. Conical plug; 10. Steel pipe; 11. Internally threaded embedded part; 12. UHPC reinforcement column. Detailed Implementation

[0020] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0021] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.

[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] This utility model embodiment provides a heat-insulating and decorative foamed ceramic template structure that does not require disassembly. Please refer to [link / reference]. Figures 1-4 It includes: a foamed ceramic plate 1 and a wooden template 5 arranged opposite each other, with a spacing between them, forming a pouring channel; it also includes multiple through-bolts 6 and disassembly / assembly components, with the two ends of the through-bolts 6 passing through the foamed ceramic plate 1 and the wooden template 5 respectively; the disassembly / assembly components are located at both ends of the through-bolts 6, and the disassembly / assembly components include a mountain-shaped clip 8, which is sleeved on the outside of the through-bolts 6, and the mountain-shaped clip 8 is attached to the side of the foamed ceramic plate 1 and the wooden template 5 that is away from each other.

[0024] like Figures 1-4 As shown, the foamed ceramic board 1 has excellent thermal insulation and decorative properties, providing good thermal insulation for buildings. At the same time, its surface can be decorated in various ways to meet different architectural aesthetic needs. The wooden formwork 5 has good molding performance and can be molded into various shapes of building structures according to design requirements. The pouring channel formed by the relative spacing between the two provides a specific space for pouring building materials such as concrete, allowing the concrete to be formed in it. Finally, together with the foamed ceramic board 1 and the wooden formwork 5, they form a complete building structure.

[0025] The threaded rod 6 plays a crucial role in connection and fixation. Before pouring concrete, it firmly connects the foamed ceramic plate 1 and the wooden template 5, ensuring that their relative positions in the horizontal and vertical directions are stable. This prevents displacement or deformation due to the lateral pressure of the concrete during the pouring process, thereby ensuring that the size and shape of the pouring channel meet the design requirements.

[0026] The disassembly and assembly component is a key part of this formwork structure, enabling rapid installation and disassembly. The U-shaped clamp 8, fitted onto the through-bolt 6, applies pressure to the opposite sides of the foamed ceramic board 1 and the wooden formwork 5, securing them tightly together and ensuring the stability of the formwork during pouring. After construction, the wooden formwork 5 can be quickly released using the disassembly and assembly component, facilitating formwork removal and reuse. This significantly improves the efficiency of formwork assembly and disassembly, reducing construction time and labor costs. The design of the U-shaped clamp 8 makes operation simpler and faster, requiring no complicated tools or procedures, allowing construction workers to easily complete the installation and disassembly of the formwork. Furthermore, this detachable design aligns with the concept of green construction, promoting formwork recycling and reducing construction waste.

[0027] The specific operation process is as follows: First, place the wooden template 5 and the foamed ceramic board 1 opposite each other according to the design requirements, maintaining a suitable distance to form a pouring channel. Then, pass the through bolts 6 through the pre-drilled holes on the wooden template 5 and the foamed ceramic board 1 in sequence. Next, fit the U-shaped clamps 8 onto both ends of the through bolts 6, adjust the position of the U-shaped clamps 8 so that they fit tightly against the side of the wooden template 5 and the foamed ceramic board 1 that is away from each other, and apply pressure by tightening the U-shaped clamps 8 or other related components (such as the mentioned nuts 7) to fix the wooden template 5 and the foamed ceramic board 1 together, ensuring that the distance between them is stable and forming a pouring channel that meets the design requirements. At this time, push the foamed ceramic board 1 and the wooden template 5 towards one side of the pouring channel, so that they fit more tightly with the structure to be poured, ensuring the pouring quality. After the template is installed and fixed, pour concrete into the pouring channel. The formwork, along with other building materials such as soil, through-bolts 6 and disassembly / removal components, ensures that the formwork can withstand the pressure of concrete during pouring without displacement or deformation, ensuring that the concrete forms according to the predetermined shape and size. Once the concrete reaches a certain strength, the formwork is disassembled. For the wooden formwork 5 in a certain area that needs to be removed, first remove the nuts 7 on the through-bolts 6 for that area, and then remove the mountain-shaped clips 8 from the through-bolts 6. At this point, the external structure of the through-bolts 6 no longer obstructs the wooden formwork 5, and the required wooden formwork 5 can be easily and completely removed. Due to its modular design, the force is evenly distributed during removal, effectively preventing damage to the wooden formwork 5. Moreover, if the poured structure in a certain area is unstable, the wooden formwork 5 can remain undisassembled to ensure the stability of the structure. The side of the wooden formwork 5 located in the pouring channel has a smooth structure to prevent the poured structure from sticking to the wooden formwork 5.

[0028] Please continue reading. Figures 1-4 A nut 7 is fitted onto the outer surface of the through screw 6. One side of the nut 7 abuts against the mountain-shaped clamp 8. The overall structure of the mountain-shaped clamp 8 is set as a transverse M-shaped structure. The mountain-shaped clamp 8 is attached to one side of the foamed ceramic board 1 or the wooden template 5 to form two grooves. A steel pipe 10 is provided inside each of the two grooves of the mountain-shaped clamp 8. The outside of the steel pipe 10 is attached to one side of the foamed ceramic board 1 or the wooden template 5.

[0029] like Figures 1-4 As shown, the nut 7 sleeved on the outer surface of the through screw 6 mainly serves to adjust and fix the position of the mountain-shaped clamp 8. By rotating the nut 7, the position of the nut 7 on the through screw 6 can be changed, thereby controlling the degree of pressure of the mountain-shaped clamp 8 on the foamed ceramic board 1 and the wooden template 5. One side of the nut 7 abuts against the mountain-shaped clamp 8, converting the rotational movement of the nut 7 into linear pressure on the mountain-shaped clamp 8, so that the mountain-shaped clamp 8 can fit tightly against the side of the foamed ceramic board 1 and the wooden template 5 that are far apart from each other, thereby achieving a stable fixation of the template structure.

[0030] The mountain-shaped fastener 8 is designed as a horizontal M-shaped structure. This unique shape design allows it to better cooperate with the foamed ceramic board 1 and the wooden template 5. The M-shaped structure has a certain degree of elasticity and strength, and can deform appropriately under pressure while maintaining the stability of the structure.

[0031] The two grooves formed by the U-shaped clamp 8 fitting to one side of the foamed ceramic board 1 or wooden template 5 provide space for the installation and fixing of other components, and also increase the contact area and friction between the U-shaped clamp 8 and the template. The steel pipe 10 set inside the two grooves of the U-shaped clamp 8 mainly plays the role of support and pressure transmission. The steel pipe 10 has high strength and rigidity, and can withstand the pressure transmitted from the U-shaped clamp 8 and evenly transmit it to the foamed ceramic board 1 or wooden template 5. The outside of the steel pipe 10 is fitted to one side of the foamed ceramic board 1 or wooden template 5, which increases the contact area between it and the wooden template 5 and improves the efficiency of pressure transmission.

[0032] Please continue reading. Figures 1-3 The casting channel is equipped with a sleeve 4, which is fitted over the outside of the through bolt 6. The two ends of the sleeve 4 abut against the foamed ceramic plate 1 and the wooden template 5, respectively. Both ends of the sleeve 4 are fixed with a conical plug 9, and one side of the conical plug 9 is attached to one side of the foamed ceramic plate 1 or the wooden template 5.

[0033] like Figures 1-3 As shown, during the pouring process, building materials such as concrete have high pressure and corrosiveness. The sleeve 4 is installed on the outside of the through bolt 6 to isolate the concrete from the through bolt 6, preventing the concrete from directly contacting the through bolt 6 and avoiding the through bolt 6 from being eroded and worn by the concrete, thereby extending the service life of the through bolt 6.

[0034] The conical plug 9 is fixed at both ends of the sleeve 4, with one side of it fitting against the foamed ceramic plate 1 or the wooden template 5. This tightly seals the gap between the sleeve 4 and the template, preventing concrete from leaking out of these gaps during the pouring process and ensuring the sealing of the pouring channel.

[0035] Please see Figure 3 The assembly and disassembly assembly also includes an internally threaded embedded part 11 located inside the foamed ceramic plate 1 at the position of the through screw 6. The through screw 6 is threadedly connected to the internally threaded embedded part 11. A UHPC reinforcing column 12 is sleeved on the outside of the internally threaded embedded part 11. The UHPC reinforcing column 12 is located inside the foamed ceramic plate 1.

[0036] like Figure 3As shown, an internally threaded embedded part 11 is provided inside the foamed ceramic board 1 at the position of the through-bolt 6, providing a special connection structure for the through-bolt 6. The through-bolt 6 is threadedly connected to the internally threaded embedded part 11, which can stably connect the foamed ceramic board 1 to the wooden template 5 and other components, ensuring the integrity and stability of the entire template structure. When the foamed ceramic board is not fixed by a mountain-shaped clip on one side, the internally threaded embedded part can be used for connection. Either one can be selected.

[0037] Inside the foamed ceramic plate 1, an UHPC (ultra-high performance concrete) reinforcing column is sleeved on the outside of the internally threaded embedded part 11. UHPC has extremely high strength and durability, which can provide additional support and protection for the internally threaded embedded part 11, further enhancing the connection strength between the through bolt 6 and the foamed ceramic plate 1, so that the entire template structure can withstand greater loads.

[0038] Please see Figures 1-4 The foamed ceramic board 1 is fixed with a first UHPC reinforcement layer 2 on one side of the disassembly assembly, and the foamed ceramic board 1 is fixed with a second UHPC reinforcement layer 3 on one side of the wooden template 5.

[0039] like Figures 1-4 As shown, a UHPC (Ultra-High Performance Concrete) decorative layer is fixed on one side of the foamed ceramic panel 1 located in the disassembly assembly. UHPC has extremely high plasticity and can be molded into various complex shapes and textures according to design requirements, such as imitation stone texture, imitation wood grain, etc., to provide buildings with rich and diverse decorative effects and meet different architectural styles and aesthetic requirements.

[0040] A UHPC reinforcing layer is fixed on one side of the foamed ceramic board 1 located on the wooden formwork 5. UHPC has extremely high strength and toughness, which can significantly improve the mechanical properties of the foamed ceramic board 1 on this side. When pouring concrete, the reinforcing layer can withstand greater pressure and tension, preventing the foamed ceramic board 1 from cracking or deforming due to excessive stress.

[0041] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A thermal insulation and decorative foamed ceramic template structure that does not require disassembly, characterized in that, include: Foamed ceramic board (1) and wooden template (5) are arranged opposite to each other, and the spacing between the foamed ceramic board (1) and the wooden template (5) forms a pouring channel; Multiple through screws (6), the two ends of which pass through the foamed ceramic plate (1) and the wooden template (5) respectively; The disassembly and assembly components are located at both ends of the through-bolt (6). The disassembly and assembly components include a mountain-shaped clip (8). The mountain-shaped clip (8) is sleeved on the outside of the through-bolt (6). The mountain-shaped clip (8) is attached to the side of the foamed ceramic plate (1) and the wooden template (5) that are far away from each other.

2. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 1, characterized in that, The outer surface of the through screw (6) is fitted with a nut (7), and one side of the nut (7) abuts against the mountain-shaped clamp (8).

3. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 1, characterized in that, The mountain-shaped clip (8) has an overall structure of horizontal M-shape, and the mountain-shaped clip (8) is attached to one side of the foamed ceramic plate (1) or the wooden template (5) to form two grooves.

4. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 3, characterized in that, The mountain-shaped clamp (8) has a steel pipe (10) inside each of its two grooves, and the outside of the steel pipe (10) is attached to one side of the foamed ceramic plate (1) or the wooden template (5).

5. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 1, characterized in that, The pouring channel is provided with a sleeve (4), which is sleeved on the outside of the through screw (6). The two ends of the sleeve (4) abut against the foamed ceramic plate (1) and the wooden template (5), respectively.

6. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 5, characterized in that, Both ends of the sleeve (4) are fixed with conical plugs (9), and one side of the conical plug (9) is attached to one side of the foamed ceramic plate (1) or the wooden template (5).

7. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 1, characterized in that, The assembly and disassembly assembly also includes an internally threaded embedded part (11) located inside the foamed ceramic plate (1) at the position of the through screw (6), and the through screw (6) is threadedly connected to the internally threaded embedded part (11).

8. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 7, characterized in that, The external part of the internal threaded embedded part (11) is fitted with a UHPC reinforcing column (12), which is located inside the foamed ceramic plate (1).

9. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 1, characterized in that, The foamed ceramic plate (1) is fixed with a first UHPC reinforcement layer (2) on one side of the disassembly assembly.

10. The thermal insulation and decorative foamed ceramic template structure without disassembly according to claim 1, characterized in that, The foamed ceramic board (1) is fixed with a second UHPC reinforcement layer (3) on one side of the wooden template (5).

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