Automatic concrete curing device
Patent Information
- Application Number
- CN202522128585.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0003]目前,混凝土浇筑完成后通常由人工手持机械式洒水装置对其进行养护,其水流覆盖范围有限,因此存在喷洒效率低、喷洒不均匀等情况
[0004] To solve the aforementioned technical problems and achieve at least one advantage of this application, this application provides an automatic concrete curing device, the automatic concrete curing device comprising:
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Figure CN224664197U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of construction equipment technology, and in particular to automatic concrete curing devices. Background Technology
[0002] Concrete slabs are building components made of cement-based composite materials and are widely used in building construction and various engineering structural systems, undertaking the core function of load transfer. Concrete curing promotes cement hydration and ensures the strength and durability of the concrete.
[0003] Currently, after concrete is poured, it is usually cured by manual hand-held mechanical water spraying devices. However, the water flow coverage is limited, resulting in low spraying efficiency and uneven spraying. Utility Model Content
[0004] To solve the aforementioned technical problems and achieve at least one advantage of this application, this application provides an automatic concrete curing device, the automatic concrete curing device comprising:
[0005] Multiple installation mechanisms are installed on the ground at intervals;
[0006] Multiple spraying mechanisms, each of which is mounted on a mounting mechanism, and each of which forms a water inlet and multiple spray holes communicating with the water inlet;
[0007] A connecting pipe is provided, and multiple spraying mechanisms are installed on the connecting pipe at intervals. The water inlet formed by the spraying mechanism is connected to the connecting pipe. One end of the connecting pipe is connected to a water source. The aqueous solution flows through the connecting pipe to each of the spraying mechanisms, and the multiple spraying mechanisms spray water onto the concrete surface.
[0008] A switching valve, which is installed on the connecting pipe, is used to control the on / off state of the connecting pipe;
[0009] A control mechanism is provided, wherein the switching valve is connected to the control mechanism, and the control mechanism controls the opening and closing of the switching valve;
[0010] A timer is provided, which is communicatively connected to the control mechanism. The control mechanism can control the opening and closing of the switching valve according to the start time and spraying duration preset by the timer.
[0011] According to one embodiment of this application, the spraying mechanism has a fixed member and a rotating member, the rotating member being rotatably mounted on the fixed member, wherein the fixed member forms the water inlet, the rotating member forms the spray hole, the fixed member is connected to the mounting mechanism and docked with the connecting pipe, and the rotating member can be driven by the water flow from the fixed member to the rotating member to rotate relative to the fixed member.
[0012] According to one embodiment of this application, the installation mechanism includes a mounting column, a lifting platform, and a lead screw. The mounting column is installed on the ground, the spraying mechanism is installed on the lifting platform, and the lifting platform is slidably installed on the mounting column vertically. The lead screw extends vertically along its axis and is rotatably connected to the mounting column. The lifting platform is threaded onto the lead screw. When the lead screw rotates, the lifting platform drives the spraying mechanism to move up and down.
[0013] According to one embodiment of this application, the mounting mechanism further includes a drive motor connected to one end of the lead screw, which is used to drive the lead screw to rotate.
[0014] According to one embodiment of this application, the installation mechanism includes a mounting platform, multiple support rods, multiple connecting rods, and an assembly. The spraying mechanism is mounted on the mounting platform. The multiple support rods are arranged at intervals along the periphery of the mounting platform and are all hinged to the mounting platform. The end of each support rod away from the mounting platform is connected to the ground. One end of each connecting rod is rotatably connected to a support rod, and the end of each connecting rod away from the support rod is hinged to the assembly. The assembly is located below the mounting platform and is vertically movable.
[0015] According to one embodiment of this application, the mounting mechanism further includes a guide post connected to the mounting platform, and the axial direction of the guide post extends vertically, with the fitting sleeved on the guide post.
[0016] According to one embodiment of this application, the automatic concrete curing device further includes a rain sensor for measuring rainfall. The rain sensor is communicatively connected to the control mechanism, and the control mechanism can control the opening and closing of the switch valve based on the rainfall measured by the rain sensor.
[0017] According to one embodiment of this application, the automatic concrete curing device further includes a humidity sensor for measuring ambient humidity. The humidity sensor is communicatively connected to the control mechanism, which can control the opening and closing of the switch valve based on the humidity measured by the rain sensor.
[0018] According to one embodiment of this application, the automatic concrete curing device includes a power supply mechanism comprising a battery and a photovoltaic panel. The battery is electrically connected to the control mechanism, the timer, the rain sensor, the humidity sensor, and the switching valve to provide them with electrical energy. The photovoltaic panel is used to convert received light energy into electrical energy, and the photovoltaic panel is electrically connected to the battery to guide the converted electrical energy to the battery for storage.
[0019] According to one embodiment of this application, the automatic concrete curing device further includes a liquid storage mechanism and a pump. The liquid storage mechanism forms a liquid storage chamber for temporarily storing an aqueous solution, and the liquid storage mechanism is connected to the connecting pipe. The pump is installed on the connecting pipe connected to the liquid storage mechanism, so that the pump delivers water from the liquid storage chamber to the connecting pipe. Attached Figure Description
[0020] Figure 1 A schematic diagram illustrating a usage scenario of the automatic concrete curing device described in this application is shown.
[0021] Figure 2 A schematic diagram of a partial structure of one embodiment of the automatic concrete curing device described in this application is shown.
[0022] Figure 3 A schematic diagram of another state of a partial structure of an embodiment of the automatic concrete curing device described in this application is shown.
[0023] Figure 4 A partial structure of another embodiment of the automatic concrete curing device described in this application is shown. Detailed Implementation
[0024] The following description is intended to disclose this application and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. The basic principles of this application defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of this application.
[0025] Those skilled in the art should understand that, in the disclosure of this application, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this application.
[0026] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0027] refer to Figures 1 to 4 An automatic concrete curing device according to a preferred embodiment of this application will be described in detail below.
[0028] refer to Figure 1 and Figure 2 The automatic concrete curing device includes multiple spraying mechanisms 10, connecting pipes 20, multiple installation mechanisms 30, and switching valves 40.
[0029] Multiple installation mechanisms 30 are installed on the ground at intervals, and each spraying mechanism 10 is installed on one of the installation mechanisms 30.
[0030] Each of the spraying mechanisms 10 has a water inlet 101 and a plurality of spray holes 102 communicating with the water inlet 101. The plurality of spraying mechanisms 10 are spaced apart on the connecting pipe 20, and the water inlets 101 of each spraying mechanism 10 are connected to the connecting pipe 20. One end of the connecting pipe 20 is connected to a water source, and the aqueous solution flows through the connecting pipe 20 to each of the spraying mechanisms 10, so that the plurality of spraying mechanisms 10 spray water onto the entire surface of the concrete foundation / wall, thereby curing the concrete foundation / wall. The switch valve 40 is installed on the connecting pipe 20 and is used to control the flow through the connecting pipe 20.
[0031] refer to Figure 2 In a preferred embodiment, the spraying mechanism 10 has a fixing member 11 and a rotating member 12. The rotating member 12 is rotatably mounted on the fixing member 11, wherein the fixing member 11 forms the water inlet 101, and the rotating member 12 forms the spray hole 102. The fixing member 11 is connected to the mounting mechanism 30 and docks with the connecting pipe 20. The rotating member 12 can be driven by the water flow from the fixing member 11 to the rotating member 12 to rotate relative to the fixing member 11, thereby expanding the irrigation range of the spraying mechanism 10 and achieving uniform spraying, thus conserving water resources while ensuring maintenance effectiveness.
[0032] In this embodiment, the spraying mechanism 10 is implemented as a rotating nozzle.
[0033] Preferably, the spraying mechanism 10 is height-adjustably mounted on the mounting mechanism 30 to adjust the height of the spraying mechanism 10 according to the height of the concrete wall.
[0034] refer to Figure 4 In one embodiment, the installation mechanism 30 includes an installation column 31 and a lifting platform 32. The installation column 31 is installed on the ground, and the spraying mechanism 10 is installed on the lifting platform 32. The lifting platform 32 is slidably installed on the installation column 31 in a vertical direction, so that the lifting platform 32 drives the spraying mechanism 10 to move up and down.
[0035] Preferably, the installation mechanism 30 further includes a lead screw 33, the lead screw 33 extending vertically along its axial direction, and the lead screw 33 being rotatably connected to the installation column 31. The lifting platform 32 is threadedly mounted to the lead screw 33, and when the lead screw 33 rotates, the lifting platform 32 drives the spraying mechanism 10 to move up and down.
[0036] Preferably, the mounting column 31 forms a sliding groove, and the lifting platform 32 is slidably inserted into the sliding groove.
[0037] It is worth mentioning that the mounting mechanism 30 also includes a drive motor 34, which is connected to one end of the lead screw 33 and is used to drive the lead screw 33 to rotate.
[0038] Alternatively, the mounting mechanism 30 may be equipped with an operating handle to replace the drive motor 34. The operating handle is connected to one end of the lead screw 33 for the operator to hold and operate. The operator rotates the operating handle to rotate the lead screw 33.
[0039] refer to Figures 2 to 3 In another embodiment, the installation mechanism 30 includes a mounting platform 31A, multiple support rods 32A, multiple connecting rods 33A, and an accessory 34A. The spraying mechanism 10 is mounted on the mounting platform 31A. The multiple support rods 32A are spaced apart along the periphery of the mounting platform 31A and are all hinged to it. One end of each support rod 32A, away from the mounting platform 31A, is connected to the ground, so that the mounting platform 31A is supported by the multiple support rods 32A, increasing the contact area between the installation mechanism 30 and the ground and improving the stability of the installation mechanism 30. One end of each connecting rod 33A is rotatably connected to a support rod 32A, and the end of each connecting rod 33A, away from the support rod 32A, is hinged to the accessory 34A. The accessory 34A is located below the mounting platform 31A and is vertically movable. Specifically, when the assembly 34A moves vertically, multiple connecting rods 33A rotate simultaneously and drive multiple support rods 32A to rotate simultaneously, thereby changing the angle between the support rods 32A and the vertical direction, and thus adjusting the height of the mounting platform 31A.
[0040] Preferably, the mounting mechanism 30 further includes a guide post 35A connected to the mounting platform 31A, the guide post 35A extending vertically along its axial direction, and the fitting 34A sleeved on the guide post 35A. The guide post 35A limits the stable vertical movement of the fitting 34A.
[0041] refer to Figure 1 Furthermore, the automatic concrete curing device also includes a control mechanism 50, and the switch valve 40 is connected to the control mechanism 50. The control mechanism 50 controls the opening and closing of the switch valve 40, thereby controlling the on / off state of the connecting pipe 20.
[0042] As an example, the control mechanism 50 is implemented as a controller.
[0043] Preferably, the automatic concrete curing device further includes a timer 60, which is communicatively connected to the control mechanism 50. The control mechanism 50 can control the switch valve 40 to close according to the spraying duration preset by the timer 60, so as to reduce manual intervention and reduce the labor intensity of workers during the curing process.
[0044] Preferably, the control mechanism 50 can control the opening and closing of the switch valve 40 according to the start time and spraying duration preset by the timer 60, so that the concrete foundation / wall can be automatically poured without human intervention, further reducing the workload of the staff.
[0045] Furthermore, the automatic concrete curing device also includes a rain sensor 70, which measures rainfall. The rain sensor 70 is communicatively connected to the control mechanism 50, and the control mechanism 50 can control the opening and closing of the switch valve 40 based on the rainfall measured by the rain sensor 70. In other words, even on rainy days, the control mechanism 50 still needs to control the opening and closing of the switch valve 40 based on the day's rainfall.
[0046] It is worth mentioning that the timer 60 is controllably connected to the control mechanism 50, and the control mechanism 50 can control the operation of the timer 60 based on the measurement results of the rain sensor 70. That is, when the rainfall on a given day is not lower than a preset value, the control mechanism 50 controls the timer 60 to stop operating; when the rainfall is lower than the preset value, the control mechanism 50 controls the timer 60 to operate normally.
[0047] Furthermore, the automatic concrete curing device also includes a humidity sensor 80, which measures the ambient humidity. The humidity sensor 80 is communicatively connected to the control mechanism 50, which can control the opening and closing of the switching valve 40 based on the humidity measured by the rain sensor 70.
[0048] It is worth mentioning that the control mechanism 50 can also control the timer 60 to operate based on the measurement results of the humidity sensor 80. That is, when the ambient humidity is not lower than the preset value, the control mechanism 50 controls the timer 60 to stop operating; when the ambient humidity is lower than the preset value, the control mechanism 50 controls the timer 60 to operate normally.
[0049] Furthermore, the automatic concrete curing device includes a power supply mechanism 90.
[0050] The power supply mechanism 90 includes a storage battery 91, which is electrically connected to the control mechanism 50, the timer 60, the rain sensor 70, the humidity sensor 80, and the switching valve 40 to provide power to them and ensure the normal operation of the device.
[0051] Preferably, the power supply mechanism 90 further includes a photovoltaic panel 92 for converting received light energy into electrical energy, and the photovoltaic panel 92 is electrically connected to the battery 91 to guide the converted electrical energy to the battery 91 for storage.
[0052] Furthermore, the automatic concrete curing device also includes a liquid storage mechanism 100 and a liquid pump 200. The liquid storage mechanism 100 forms a storage chamber for temporarily storing the aqueous solution, and the liquid storage mechanism 100 is connected to the connecting pipe 20. The liquid pump 200 is installed on the connecting pipe 20 connected to the liquid storage mechanism 100, so that the liquid pump 200 delivers water from the storage chamber to the connecting pipe 20.
[0053] It is worth mentioning that the storage battery 91 is electrically connected to the liquid pump 200 to provide power to the liquid pump 200.
[0054] Those skilled in the art should understand that the embodiments of this application described above and shown in the accompanying drawings are merely examples and do not limit the scope of this application. The advantages of this application have been fully and effectively implemented. The functional and structural principles of this application have been demonstrated and explained in the embodiments, and any variations or modifications can be made to the implementation of this application without departing from the stated principles.
Claims
1. An automatic concrete curing device characterized by, The automatic concrete curing device includes: Multiple installation mechanisms are installed on the ground at intervals; Multiple spraying mechanisms, each of which is mounted on a mounting mechanism, and each of which forms a water inlet and multiple spray holes communicating with the water inlet; A connecting pipe is provided, and multiple spraying mechanisms are installed on the connecting pipe at intervals. The water inlet formed by the spraying mechanism is connected to the connecting pipe. One end of the connecting pipe is connected to a water source. The aqueous solution flows through the connecting pipe to each of the spraying mechanisms, and the multiple spraying mechanisms spray water onto the concrete surface. A switching valve, which is installed on the connecting pipe, is used to control the on / off state of the connecting pipe; A control mechanism is provided, wherein the switching valve is connected to the control mechanism, and the control mechanism controls the opening and closing of the switching valve; A timer is provided, which is communicatively connected to the control mechanism. The control mechanism can control the opening and closing of the switching valve according to the start time and spraying duration preset by the timer.
2. The automatic concrete curing device according to claim 1, characterized in that, The spraying mechanism has a fixed component and a rotating component. The rotating component is rotatably mounted on the fixed component, wherein the fixed component forms the water inlet, the rotating component forms the spray hole, the fixed component is connected to the mounting mechanism and docked with the connecting pipe, and the rotating component can be driven by the water flow from the fixed component to the rotating component to rotate relative to the fixed component.
3. The automatic concrete curing device according to claim 1 or 2, characterized in that, The installation mechanism includes a mounting column, a lifting platform, and a lead screw. The mounting column is installed on the ground, the spraying mechanism is installed on the lifting platform, and the lifting platform is slidably mounted on the mounting column. The lead screw extends vertically and is rotatably connected to the mounting column. The lifting platform is threaded onto the lead screw. When the lead screw rotates, the lifting platform drives the spraying mechanism to move up and down.
4. The automatic concrete curing device according to claim 3, characterized in that, The mounting mechanism also includes a drive motor, which is connected to one end of the lead screw and is used to drive the lead screw to rotate.
5. The automatic concrete curing device according to claim 1 or 2, characterized in that, The installation mechanism includes an installation platform, multiple support rods, multiple connecting rods, and an assembly. The spraying mechanism is installed on the installation platform. The multiple support rods are arranged at intervals along the periphery of the installation platform and are all hinged to the installation platform. The end of each support rod away from the installation platform is connected to the ground. One end of each connecting rod is rotatably connected to a support rod, and the end of each connecting rod away from the support rod is hinged to the assembly. The assembly is located below the installation platform and can move vertically.
6. The automatic concrete curing device according to claim 5, characterized in that, The mounting mechanism further includes a guide post connected to the mounting platform, the guide post extending vertically along its axis, and the mounting fitting sleeved onto the guide post.
7. The automatic concrete curing device according to claim 6, characterized in that, The automatic concrete curing device also includes a rain sensor for measuring rainfall. The rain sensor is communicatively connected to the control mechanism, which can control the opening and closing of the switch valve based on the rainfall measured by the rain sensor.
8. The automatic concrete curing device according to claim 7, characterized in that, The automatic concrete curing device also includes a humidity sensor for measuring ambient humidity. The humidity sensor is communicatively connected to the control mechanism, which can control the opening and closing of the switch valve based on the humidity measured by the rain sensor.
9. The automatic concrete curing device according to claim 8, characterized in that, The automatic concrete curing device includes a power supply mechanism comprising a battery and a photovoltaic panel. The battery is electrically connected to the control mechanism, the timer, the rain sensor, the humidity sensor, and the switching valve to provide them with electrical energy. The photovoltaic panel is used to convert received light energy into electrical energy, and the photovoltaic panel is electrically connected to the battery to guide the converted electrical energy to the battery for storage.
10. The automatic concrete curing device according to claim 9, characterized in that, The automatic concrete curing device further includes a liquid storage mechanism and a pump. The liquid storage mechanism forms a liquid storage chamber for temporarily storing aqueous solution and is connected to the connecting pipe. The pump is installed on the connecting pipe connected to the liquid storage mechanism, so that the pump delivers water from the liquid storage chamber to the connecting pipe.