An assembled door structure
Patent Information
- Application Number
- CN202522101129.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-29
AI Technical Summary
1、铝型材尺寸固定,一种铝型材只能适用一种厚度的面板,适应性差;
1、本实用新型提供了一种全新结构的组装式门体结构,该门体结构设置了全新结构的端盖与框体之间采用无级限位结构或者有级限位结构进行限位配合,这样的好处在于:通过一种规格的端盖就可以适配各种变形的框体结构,成本低且装配简单方便;
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Figure CN224664485U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of door and window technology, and in particular to an assembled door structure. Background Technology
[0002] Aluminum honeycomb soundproof doors are currently the most widely used type of soundproof door on the market. They mainly consist of an aluminum profile main frame, a panel, an aluminum honeycomb core, and end sealing profiles. The aluminum profile main frame is fitted around the outer periphery of the aluminum honeycomb core. The panel is attached to both ends of the aluminum honeycomb core and the aluminum profile by means of adhesive or other methods. The end sealing profiles are assembled around the outer periphery of the aluminum profile main frame.
[0003] As shown in the existing patent document with announcement number CN220226617U, a hidden door is disclosed, including a door frame assembly for use with a door opening in a wall and a door core assembly that matches the door frame assembly. The door core assembly includes an inner door panel, an outer door panel, and a sound insulation filler disposed between the inner door panel and the outer door panel. The door core assembly also includes a door core profile disposed outside the sound insulation filler and located between the inner door panel and the outer door panel.
[0004] As shown in the aforementioned prior art documents, the door core assembly in the prior art has the following disadvantages: 1. Aluminum profiles have fixed dimensions, and one type of aluminum profile can only be used for panels of one thickness, resulting in poor adaptability; 2. One type of end-sealing profile can only be used with one type of aluminum profile. If different thicknesses of panels are to be assembled to form different door core components, multiple specifications of aluminum profiles and end-sealing profiles are required, resulting in high inventory pressure and high production costs for manufacturing plants. Utility Model Content
[0005] The purpose of this invention is to provide an assembled door structure that can at least solve one of the above-mentioned problems.
[0006] According to one aspect of the present invention, an assembled door structure is provided, including a frame, a core, a first panel, a second panel, and an end cap. The frame is fitted around the outer periphery of the core. The first panel and the second panel are respectively disposed on the two end faces of the frame. The end cap and the frame are matched by a stepless limiting structure or a stepped limiting structure.
[0007] In some embodiments, the frame includes a first frame and a second frame. The first frame is connected to a first panel, and the second frame is connected to a second panel. The first frame and the second frame are detachably coupled. The first frame and the second frame can move relative to each other under the action of external force. The end cap is coupled to the frame through a stepless limiting structure, or the end cap is coupled to the frame and the second frame through a stepped limiting structure.
[0008] In some embodiments, the first frame is formed by multiple first profiles and multiple first corner brackets, and the second frame is formed by multiple second profiles and multiple second corner brackets, with the first profiles and second profiles corresponding one to one and cooperating with each other; The first profile and the second profile can move relative to each other under the action of external force; The end cap and the first profile are matched by a stepless limiting structure, or the end cap and the first and second profiles are matched by a stepped limiting structure.
[0009] In some embodiments, the frame further includes a second limiting member and a third fixing member, wherein the second limiting member is fixedly connected to the first profile through the third fixing member; The stepless limiting structure includes a pair of third limiting strips disposed on the second limiting member and a pair of first limiting protrusions disposed on the end cap and engaged with the pair of third limiting strips for limiting.
[0010] In some embodiments, the first limiting protrusion is provided on the first limiting protrusion, and the third limiting protrusion is provided on the third limiting protrusion to cooperate with the first limiting protrusion.
[0011] In some embodiments, the first profile includes a first protrusion, the second profile includes a second protrusion, the first protrusion and the second protrusion are a pair, and the pair of second protrusions are located inside the pair of first protrusions and are mutually restrictive. The second limiting member is fixedly installed on the outermost of a pair of first protrusions by a third fixing member.
[0012] In some embodiments, the stepped limiting structure includes a plurality of first limiting strips disposed on the outer periphery of the first profile and distributed at intervals along the thickness direction of the first profile, a plurality of second limiting strips disposed on the outer periphery of the second profile and distributed at intervals along the thickness direction of the second profile, a first limiting protrusion disposed on the end cap and limited in cooperation with one of the first limiting strips, and a second limiting protrusion disposed on the end cap and limited in cooperation with one of the second limiting strips.
[0013] In some embodiments, a first limiting protrusion is provided on the first limiting protrusion, a second limiting protrusion is provided on the second limiting protrusion, a third limiting protrusion is provided on the first limiting protrusion to limit and cooperate with the first limiting protrusion, and a fourth limiting protrusion is provided on the second limiting protrusion to limit and cooperate with the second limiting protrusion.
[0014] In some embodiments, the first profile includes a first protrusion, the second profile includes a second protrusion, the first protrusion and the second protrusion are a pair, and the pair of second protrusions are located inside the pair of first protrusions and are mutually restrictive. The first limiting strip of the first profile is located on the outermost of a pair of first protrusions; The first limiting strip, located on the second profile, is positioned outside the outermost of the pair of second protrusions.
[0015] In some embodiments, the frame further includes a first limiting member, a first protrusion having a first connecting hole that mates with the first limiting member, and a second protrusion having a second connecting hole that mates with the first limiting member. Under the action of an external force, the first limiting member can pass through the first connecting hole and the second connecting hole and cause the first profile and the second profile to move closer to each other.
[0016] In some embodiments, the head of the first limiting member is cone-shaped.
[0017] In some embodiments, the first profile further includes a first groove portion disposed inside the first protrusion, and the second profile further includes a second groove portion disposed outside the second protrusion and cooperating with the first groove portion.
[0018] In some embodiments, the assembled door structure further includes a first adhesive layer and a second adhesive layer. The first adhesive layer is disposed on the inner side of the first panel, and the second adhesive layer is disposed on the inner side of the second panel. The first frame is connected to the first panel through the first adhesive layer, and the second frame is connected to the second panel through the second adhesive layer. The two end faces of the core are connected to the first panel and the second panel respectively through the first adhesive layer and the second adhesive layer.
[0019] In some embodiments, the assembled door structure further includes a first fastener and a second fastener, wherein the first frame and the first panel are fixedly connected by the first fastener, and the second frame and the second panel are fixedly connected by the second fastener.
[0020] The beneficial effects of this utility model are: 1. This utility model provides a novel assembled door structure. The door structure is equipped with a novel end cap and frame, which are matched by a stepless or stepped limit structure. The advantage of this is that a single end cap can be used to fit various deformed frame structures, which is low in cost and easy to assemble. 2. A brand-new frame structure has been set up, which consists of two parts: a first frame and a second frame. The profiles that make up the first frame and the second frame are specially designed to allow one profile to be adapted to panels of various thicknesses, which is highly applicable and greatly reduces the inventory pressure, production costs, and transportation costs of profile manufacturing plants. 3. The stepless limiting structure is achieved in the following way: Since the first frame and the second frame can move relative to each other, this utility model adds a second limiting member. After the positions of the first frame and the second frame are determined, the second limiting member is installed first, and then the end cap is installed. In this way, no matter how the positions of the first frame and the second frame change, and no matter how much they change, the end sealing can always be completed by using only one type of end cap. 4. The stepped limit structure is achieved in the following way: Since the outer periphery of the first frame is provided with a first limit strip with multiple positions and the outer periphery of the second frame is provided with a second limit strip with multiple positions, an end cap is used to limit and cooperate with one of the first limit strips and one of the second limit strips respectively to achieve the end sealing effect. An end cap of one specification can be used to adapt to the end sealing of products of various specifications. 5. In summary, the aluminum profile of this utility model only includes three types: the first profile, the second profile, and the end cap. However, these three profiles can be used to assemble panels of various thicknesses or even any thickness, making it highly adaptable and greatly reducing the inventory pressure on manufacturing plants. Attached Figure Description
[0021] Figure 1 This is an exploded structural diagram of a portion of the assembled door structure according to Embodiment 1 of this utility model. Figure 2 This is a cross-sectional view of the assembled door structure of Embodiment 1 of this utility model from one direction; Figure 3 This is a simplified schematic diagram of the first limiting member of this utility model before it penetrates the first profile and the second profile. Figure 4 This is a simplified schematic diagram of the second limiting member of this utility model installed after the first profile; Figure 5 for Figure 2 A schematic diagram showing the limiting fit between the end cap and the second limiting component of the assembled door structure; Figure 6 This is a three-dimensional structural diagram of the second limiting member of this utility model; Figure 7 This is a cross-sectional view of the assembled door structure of Embodiment 2 of this utility model from one direction; Figure 8 This is a cross-sectional view of the assembled door structure of Embodiment 3 of this utility model from one direction; Figure 9 This is a cross-sectional view of the assembled door structure of Embodiment 4 of this utility model from one direction; Figure 10 for Figure 9 A partial structural diagram of the assembled door structure shown; Figure 11 This is a cross-sectional view of one direction of the assembled door structure of Embodiment 5 of this utility model.
[0022] Figures 1-11 Figure labels in the diagram: W - Stepless limiting structure; Y - Stepped limiting structure; 1 - Frame; 2 - Core; 3 - First panel; 4 - Second panel; 5 - End cap; 6 - First adhesive layer; 7 - Second adhesive layer; 8 - First fastener; 9 - Second fastener; 11 - First frame; 12 - Second frame; 13 - First limiting component (pin); 14 - Second limiting component (added cover); 15 - Third fastener (self-tapping screw); 51 - First limiting protrusion; 52 - Second limiting protrusion; 111 - Type 1 Material; 112-First limiting strip; 121-Second profile; 122-Second limiting strip; 141-Third limiting strip; 511-First limiting protrusion; 521-Second limiting protrusion; 1111-First protrusion; 1112-First groove; 1121-Third limiting protrusion; 1221-Fourth limiting protrusion; 1211-Second protrusion; 1212-Second groove; 1411-Fifth limiting protrusion; 1111a-First connecting hole; 1211a-Second connecting hole. Detailed Implementation
[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0024] Figure 1-11 The diagram schematically illustrates an assembled door structure according to one embodiment of the present invention. The assembled door structure includes a frame 1, a core 2, a first panel 3, a second panel 4, and end caps. The frame 1 is fitted around the outer periphery of the core 2. The first panel 3 and the second panel 4 are respectively disposed on the two end faces of the frame 1. The end caps are engaged with the frame 1 by a stepless limiting structure W or a stepped limiting structure Y.
[0025] Preferably, the frame 1 includes a first frame 11 and a second frame 12. The first frame 11 is connected to the first panel 3, and the second frame 12 is connected to the second panel 4. The first frame 11 and the second frame 12 are detachably coupled. The first frame 11 and the second frame 12 can move relative to each other under the action of external force. The end cap is coupled to the frame 1 by a stepless limiting structure W, or the end cap is coupled to the frame 1 and the second frame 12 by a stepped limiting structure Y.
[0026] Preferably, the first frame 11 is formed by a plurality of first profiles 111 and a plurality of first corner brackets (not shown in the figure), and the second frame 12 is formed by a plurality of second profiles 121 and a plurality of second corner brackets, wherein the first profiles 111 and the second profiles 121 correspond one to one and cooperate with each other. The first profile 111 and the second profile 121 can move relative to each other under the action of external force; The end cap 5 is engaged with the first profile 111 by a stepless limiting structure W, or the end cap 5 is engaged with the first profile 111 and the second profile 121 by a stepped limiting structure Y.
[0027] The technical solution of this utility model will be further described below through specific embodiments.
[0028] Example 1 Figure 1-6 The diagram schematically illustrates an assembled door structure according to one embodiment of the present invention. In this embodiment, the end cap and the frame 1 are engaged by a stepless limiting structure W.
[0029] The frame 1 in this embodiment also includes a second limiting member 14 and a third fixing member 15. The second limiting member 14 is fixedly connected to the first profile 111 through the third fixing member 15.
[0030] The stepless limiting structure W includes a pair of third limiting strips 141 disposed on the second limiting member 14 and a pair of first limiting protrusions 51 disposed on the end cover 5 and engaged with the pair of third limiting strips 141.
[0031] Preferably, the first limiting protrusion 51 is provided with a first limiting protrusion 511, and the third limiting strip 141 is provided with a fifth limiting protrusion 1411 that cooperates with the first limiting protrusion 511 for limiting.
[0032] Preferably, the first profile 111, the second profile 121 and the second limiting member 14 are all aluminum profiles, and the third fixing member 15 is a self-tapping screw.
[0033] Preferably, the first profile 111 is provided with a first protrusion 1111, and the second profile 121 is provided with a second protrusion 1211. The first protrusion 1111 and the second protrusion 1211 are a pair. The pair of second protrusions 1211 are located inside the pair of first protrusions 1111 and are mutually restrictive.
[0034] The second limiting member 14 is fixedly installed on the outermost first protrusion 1111 of a pair of first protrusions 1111 by the third fixing member 15.
[0035] Preferably, the first frame 11 can be formed by two pairs of first profiles 111 of different or equal lengths and a plurality of first corner brackets, or by splicing together a plurality of short first profiles 111 and a plurality of first corner brackets, and is preferably a rectangular frame. The second frame 12 can be formed by two pairs of second profiles 121 of different or equal lengths and a plurality of second corner brackets, or by splicing together a plurality of short second profiles 121 and a plurality of second corner brackets, and is preferably a rectangular frame.
[0036] Preferably, the assembled door structure further includes a first adhesive layer 6 and a second adhesive layer 7. The first adhesive layer 6 is disposed on the inner side of the first panel 3, and the second adhesive layer 7 is disposed on the inner side of the second panel 4. The first frame 1 is connected to the first panel 3 through the first adhesive layer 6, and the second frame 1 is connected to the second panel 4 through the second adhesive layer 7. The two end faces of the core 2 are connected to the first panel 3 and the second panel 4 respectively through the first adhesive layer 6 and the second adhesive layer 7.
[0037] As a further preferred embodiment, the first adhesive layer 6 and the second adhesive layer 7 are formed by coating with environmentally friendly adhesives or the like.
[0038] As a preferred embodiment, the assembled door structure further includes a first fixing member 8 and a second fixing member 9. The first frame 1 and the first panel 3 are fixedly connected by the first fixing member 8, and the second frame 1 and the second panel 4 are fixedly connected by the second fixing member 9.
[0039] As a further preferred option, the first fixing member 8 and the second fixing member 9 can be fixing members such as screws.
[0040] Preferably, the frame 1 in this embodiment also includes a first limiting member 13.
[0041] The first profile 111 and the second profile 121 are connected by the first limiting member 13.
[0042] The first protrusion 1111 has a first connecting hole 1111a that cooperates with the first limiting member 13, and the second protrusion 1211 has a second connecting hole 1211a that cooperates with the first limiting member 13. Under the action of external force, the first limiting member 13 can pass through the first connecting hole 1111a and the second connecting hole 1211a and make the first profile 111 and the second profile 121 approach each other.
[0043] It should be noted that the first connecting hole 1111a and the second connecting hole 1211a are preferably drilled separately after the profile is manufactured, and the hole positions can be adjusted according to actual needs.
[0044] Preferably, the first profile 111 further includes a first groove portion 1112 disposed on the inner side of the first protrusion 1111, and the second profile 121 further includes a second groove portion 1212 disposed on the outer side of the second protrusion 1211 and cooperating with the first groove portion 1112.
[0045] Preferably, the first groove portion 1112 and the second groove portion 1212 are continuous grooves provided along the length extension direction of the first protrusion 1111 and the second protrusion 1211, respectively. Specifically, they can be continuous arc-shaped grooves or V-shaped grooves.
[0046] Preferably, the head of the first limiting member 13 is cone-shaped.
[0047] As a further preferred embodiment, the first limiting member 13 is a pin.
[0048] The assembly process of the modular door structure of this utility model is as follows: S1. Assemble the first frame 11 and the second frame 12: Assemble the first profile 111 and the second profile 112 into a square first frame 11 and second frame 12 by using the first corner bracket and the second corner bracket respectively; S2. Assemble the first panel 3 and the second panel 4: Apply glue to one side of the first panel 3 to obtain the first adhesive layer 6, and make the first adhesive layer 6 face upward. Place the first frame 11 assembled in step S1 above the first panel 3 and align it. Similarly, apply glue to one side of the second panel 4 to obtain the second adhesive layer 7, and make the second adhesive layer 7 face upward. Place the second frame 12 assembled in step S1 above the second panel 4 and align it. S3. Install the core 2: In step S2, the core 2 can be directly placed into the space formed by the first frame 11 and the first panel 3 or the space formed by the second frame 12 and the second panel 4, so that the bottom of the core 2 is attached to the first adhesive layer 6 of the first panel 3 or the second adhesive layer 7 of the second panel 4. S4. Strengthen the connection: make the first fastener 8 pass through the first profile 111 and the second profile 112 and connect with the first panel 3, so that the first frame 11 and the first panel 3 are connected as one unit. Similarly, make the second fastener 9 pass through the second profile 121 and the fourth profile 122 and connect with the second panel 4, so that the second frame 12 and the second panel 4 are connected as one unit. Preferably, this step is performed after the first adhesive layer 6 and the second adhesive layer 7 have fully cured to prevent displacement of the first frame 11, the second frame 12 or the core 2 during the process of inserting the first fastener 8 and the second fastener 9. S5. Inserting the first limiting member 13: Invert the frame with the core 2 so that the core 2 faces upward, and then cover the core 2 with another frame without the core 2. By fine-tuning the first frame 11 and the second frame 12, the two are fastened together. After confirming that the connecting holes of the first frame 11 and the second frame 12 are aligned, multiple first limiting members 13 can be inserted sequentially from the outer periphery of the first frame 11. During the insertion of the first limiting member 13, because the head of the first limiting member 13 is small and the tail is large, the first frame 11 and the second frame 12 will move closer to each other under the pull of the first limiting member 13. At the same time, the first panel 3 and the second panel 4 are pulled closer to each other. During this process, the first limiting member 13 can play the role of strengthening the connection strength. S6. Install the second limiting member 14: The second limiting member 14 is fixedly installed on the outermost first protrusion 1111 of the first profile 111 by the third fixing member 15. S7. Install end caps: Through the limiting cooperation of the first limiting protrusion 511 and the fifth limiting protrusion 1411, the end cap 5 is fastened to the second limiting member 14. All end caps 5 are assembled around the frame 1, and the door core assembly is obtained after assembly.
[0049] This process has at least the following advantages: 1. The first frame 11 and the second frame 12 are detachably connected and are connected by the first limiting member 13. Under the action of external force, the first limiting member 13 enters from the outside of the first frame 11 and passes through the first frame 11 and the second frame 12 in sequence. The first frame 11 and the second frame 12 move closer to each other under the action of the first limiting member 13 to complete the fastening and locking. At the same time, during the movement of the first frame 11 and the second frame 12, the first panel 3 and the second panel 4 at both ends will move closer to each other and squeeze the core 2 in the middle to achieve the function of enhancing the connection strength. 2. No large mechanical equipment such as hydraulic equipment is needed during the entire assembly process, which greatly reduces costs and assembly difficulty; 2. The most difficult operation is applying glue and inserting the limiting parts, but users can basically do this themselves. 3. The entire process is time-efficient and has a short construction period; 4. Assembly can be completed at the user's end, eliminating the need for panel transportation.
[0050] Example 2 Figure 7 The diagram schematically illustrates an assembled door structure according to another embodiment of the present invention.
[0051] The structure of the assembled door structure in this embodiment is basically the same as that of the assembled door structure in Embodiment 1, except that: (1) the structure of the end cap is different; (2) the structure of the second profile 121 is different.
[0052] like Figure 7 As shown, the end cap 5 in this embodiment is right-angled, and the structure of the corresponding second profile 121 is slightly different from that in embodiment 1. Compared with the planar end cap in embodiment 1, the assembled door structure in this embodiment can form a right-angle limiting structure with the door frame.
[0053] Example 3 Figure 8 The diagram schematically illustrates an assembled door structure according to another embodiment of the present invention.
[0054] The structure of the assembled door structure in this embodiment is basically the same as that of the assembled door structure in Embodiment 1, except that: (1) the structure of the end cap is different; (2) the structure of the second limiting member is different.
[0055] like Figure 8 As shown, in this embodiment, the two ends of the end cap 5 are flush with the upper end face of the first profile 111 and the lower end face of the second profile 121, respectively. Therefore, the first panel 3 and the second panel 4 can completely cover the end cap, allowing the assembled door structure of this embodiment to function as a hidden door.
[0056] Furthermore, the end cap 5 and the second limiting member 14 in this embodiment have different structures from those in embodiment 1. Specifically, the third limiting strip 141 on the second limiting member 14 is reversed compared to embodiment 1, and the corresponding first limiting protrusion 51 on the end cap 5 is also reversed compared to embodiment 1.
[0057] Example 4 Figure 9 and Figure 10 The diagram schematically illustrates an assembled door structure according to one embodiment of the present invention.
[0058] The assembled door structure in this embodiment is basically the same as that in embodiment 1, except that the end cap and the frame 1 in this embodiment are matched by a stepped limiting structure Y.
[0059] like Figure 9-10 As shown, the stepped limit structure Y includes: A plurality of first limiting strips 112 are disposed on the outer periphery of the first profile 111 and distributed at intervals along the thickness direction of the first profile 111; a plurality of second limiting strips 122 are disposed on the outer periphery of the second profile 121 and distributed at intervals along the thickness direction of the second profile 121; a first limiting protrusion 51 is disposed on the end cap 5 and cooperates with one of the first limiting strips 112; and a second limiting protrusion 52 is disposed on the end cap 5 and cooperates with one of the second limiting strips 122.
[0060] Preferably, the first limiting strip 112 disposed on the first profile 111 is disposed on the outermost first protrusion 1111 of a pair of first protrusions 1111, and the second limiting strip 122 disposed on the second profile 121 is disposed on the outermost second protrusion 1211 of a pair of second protrusions 1211. Since the outer periphery of the first frame 11 is provided with a first limiting strip 112 with multiple positions, and the outer periphery of the second frame 12 is provided with a second limiting strip 122 with multiple positions, an end cap 5 is used to limit and cooperate with one of the first limiting strips 112 and one of the second limiting strips 122 respectively to achieve an end sealing effect.
[0061] like Figure 10 As shown, in this embodiment, the first limiting protrusion 51 is provided with a first limiting protrusion 511, the second limiting protrusion 52 is provided with a second limiting protrusion 521, the first limiting strip 112 is provided with a third limiting protrusion 1121 that cooperates with the first limiting protrusion 511, and the second limiting strip 122 is provided with a fourth limiting protrusion 1221 that cooperates with the second limiting protrusion 521.
[0062] The assembly process of the modular door structure of this utility model is as follows: S1. Assemble the first frame 11 and the second frame 12: Assemble the first profile 111 and the second profile 112 into a square first frame 11 and second frame 12 by using the first corner bracket and the second corner bracket respectively; S2. Assemble the first panel 3 and the second panel 4: Apply glue to one side of the first panel 3 to obtain the first adhesive layer 6, and make the first adhesive layer 6 face upward. Place the first frame 11 assembled in step S1 above the first panel 3 and align it. Similarly, apply glue to one side of the second panel 4 to obtain the second adhesive layer 7, and make the second adhesive layer 7 face upward. Place the second frame 12 assembled in step S1 above the second panel 4 and align it. S3. Install the core 2: In step S2, the core 2 can be directly placed into the space formed by the first frame 11 and the first panel 3 or the space formed by the second frame 12 and the second panel 4, so that the bottom of the core 2 is attached to the first adhesive layer 6 of the first panel 3 or the second adhesive layer 7 of the second panel 4. S4. Reinforced connection of fasteners: The first fastener 8 passes through the first profile 111 and the second profile 112 and is connected to the first panel 3, so that the first frame 11 and the first panel 3 are connected as one unit. Similarly, the second fastener 9 passes through the second profile 121 and the fourth profile 122 and is connected to the second panel 4, so that the second frame 12 and the second panel 4 are connected as one unit. Preferably, this step is performed after the first adhesive layer 6 and the second adhesive layer 7 have fully cured to prevent displacement of the first frame 11, the second frame 12 or the core 2 during the process of inserting the first fastener 8 and the second fastener 9. S5. Inserting the first limiting member 13: Invert the frame with the core 2 so that the core 2 faces upward. Then, cover the core 2 with another frame without the core 2. By fine-tuning the first frame 11 and the second frame 12, make them fasten together. After confirming that the connecting holes of the first frame 11 and the second frame 12 are aligned, the first limiting member 13 can be inserted from the outer periphery of the first frame 11. During the insertion of the first limiting member 13, because the head of the first limiting member 13 is small and the tail is large, the first frame 11 and the second frame 12 will move closer to each other under the pull of the first limiting member 13. At the same time, the first panel 3 and the second panel 4 will move closer to each other. During this process, the first limiting member 13 can strengthen the connection strength. S6. Install end cap: Through the limiting cooperation of the first limiting protrusion 511 and the third limiting protrusion 1121, and the limiting cooperation of the second limiting protrusion 521 and the fourth limiting protrusion 1221, the end cap 5 can be fastened to the four sides of the frame 1, and the door core assembly is obtained after assembly.
[0063] Example 5 Figure 11 The diagram schematically illustrates an assembled door structure according to one embodiment of the present invention.
[0064] The assembled door structure in this embodiment is basically the same as that in embodiment 4, except that: (1) the thickness of the first panel 3 and the second panel 4 are different; (2) the end cap 5 is positioned differently from the first limiting strip 112 and the second limiting strip 122.
[0065] In this embodiment, the spacing between the first frame 11 and the second frame 12 is adjusted to accommodate a thinner panel, and then the end cap 5 is used for end sealing to complete the assembly.
[0066] The advantages of the assembled door structure of this utility model compared with the prior art are as follows: 1. This utility model provides a novel assembled door structure. The door structure is equipped with a novel end cap and frame 1, which are matched by a stepless limiting structure W or a stepped limiting structure Y. The advantage of this is that a single end cap 5 can be used to adapt to various deformed frame 1 structures, which is low in cost and easy to assemble. 2. A completely new frame structure 1 is set up. The frame 1 includes two parts: a first frame 11 and a second frame 12. The profiles that make up the first frame 11 and the second frame 12 are specially designed to allow one profile to be adapted to panels of various thicknesses. This makes it highly adaptable and greatly reduces the inventory pressure, production costs, and transportation costs of the profile manufacturing plant. 3. The stepless limiting structure W is achieved in the following way: Since the first frame 11 and the second frame 12 can move relative to each other, this utility model adds a second limiting member 14. After the positions of the first frame 11 and the second frame 12 are determined, the second limiting member 14 is installed first, and then the end cover 5 is installed. In this way, no matter how the positions of the first frame 11 and the second frame 12 change, and no matter how much they change, the end sealing can always be completed by using only one type of end cover 5. 4. The stepped limiting structure Y is achieved in the following way: Since the outer periphery of the first frame 11 is provided with a first limiting strip 112 with multiple positions, and the outer periphery of the second frame 12 is provided with a second limiting strip 122 with multiple positions, the end cap 5 is respectively limited and cooperates with one of the first limiting strips 112 and one of the second limiting strips 122 to achieve the end sealing effect. The end cap 5 of one specification can be used to adapt to the end sealing of products of various specifications. 5. The aluminum profiles of this utility model only include three types: the first profile 111, the second profile 121, and the end cap 5. However, these three profiles can be used to assemble panels of various thicknesses or even any thickness, which is highly applicable and greatly reduces the inventory pressure of manufacturing plants. 6. The frame 1 includes two parts: a first frame 11 and a second frame 12. The first frame 11 and the second frame 12 are detachably connected and are connected by a first limiting member 13. Under the action of external force, the first limiting member 13 enters from the outside of the first frame 11 and passes through the first frame 11 and the second frame 12 in sequence. The first frame 11 and the second frame 12 move closer to each other under the action of the first limiting member 13 to complete the fastening and locking. At the same time, during the movement of the first frame 11 and the second frame 12, the first panel 3 and the second panel 4 at both ends will move closer to each other and squeeze the core 2 in the middle to achieve the function of enhancing the connection strength. This utility model not only eliminates the need for hydraulic presses and other pressure equipment for pressing, resulting in low manufacturing costs, but also eliminates the long-term and mechanized pressing work, greatly shortening the construction period. 7. The assembly process of the entire door structure is simple and quick. These parts can be shipped directly to the user, who can assemble it themselves without the need for panel transportation, thus avoiding the risk of damage during panel transportation. 8. Profile manufacturing plants do not need to perform long-term pressing work, resulting in extremely high production efficiency. At the same time, without the need for pressing equipment, the cost saved on pressing equipment can be used to improve after-sales service, such as adding on-site installation services. Compared with the existing methods, this approach is not only lower in cost, but also significantly shortens the assembly period, effectively improving the user experience and product quality.
[0067] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.
Claims
1. An assembled door structure, comprising a frame (1), a core (2), a first panel (3), a second panel (4), and end caps, wherein the frame (1) is fitted around the outer periphery of the core (2), and the first panel (3) and the second panel (4) are respectively disposed on the two end faces of the frame (1), characterized in that, The end cap and the frame (1) are matched by a stepless limiting structure (W) or a stepped limiting structure (Y).
2. The assembled door structure according to claim 1, characterized in that, The frame (1) includes a first frame (11) and a second frame (12). The first frame (11) is connected to the first panel (3), and the second frame (12) is connected to the second panel (4). The first frame (11) and the second frame (12) are detachably coupled. The first frame (11) and the second frame (12) can move relative to each other under the action of external force. The end cap is coupled to the frame (1) by a stepless limiting structure (W) or the end cap is coupled to the frame (1) and the second frame (12) by a stepped limiting structure (Y).
3. The assembled door structure according to claim 2, characterized in that, The first frame (11) is formed by multiple first profiles (111) and multiple first corner brackets, and the second frame (12) is formed by multiple second profiles (121) and multiple second corner brackets. The first profiles (111) and the second profiles (121) correspond to each other and cooperate with each other. The first profile (111) and the second profile (121) are capable of relative movement under the action of external force; The end cap (5) is limited to the first profile (111) by a stepless limiting structure (W) or the end cap (5) is limited to the first profile (111) and the second profile (121) by a stepped limiting structure (Y).
4. The assembled door structure according to claim 3, characterized in that, The frame (1) further includes a second limiting member (14) and a third fixing member (15), wherein the second limiting member (14) is fixedly connected to the first profile (111) through the third fixing member (15); The stepless limiting structure (W) includes a pair of third limiting strips (141) disposed on the second limiting member (14) and a pair of first limiting protrusions (51) disposed on the end cap (5) and limited in cooperation with the pair of third limiting strips (141).
5. The assembled door structure according to claim 4, characterized in that, The first limiting protrusion (51) is provided with a first limiting protrusion (511), and the third limiting strip (141) is provided with a fifth limiting protrusion (1411) that cooperates with the first limiting protrusion (511) for limiting.
6. The assembled door structure according to claim 4, characterized in that, The first profile (111) includes a first protrusion (1111), and the second profile (121) includes a second protrusion (1211). The first protrusion (1111) and the second protrusion (1211) are a pair, and the pair of second protrusions (1211) are located inside the pair of first protrusions (1111) and are in a limiting fit. The second limiting member (14) is fixedly installed on the outermost of the pair of first protrusions (1111) by the third fixing member (15).
7. The assembled door structure according to claim 3, characterized in that, The stepped limiting structure (Y) includes a plurality of first limiting strips (112) disposed on the outer periphery of the first profile (111) and distributed at intervals along the thickness direction of the first profile (111); a plurality of second limiting strips (122) disposed on the outer periphery of the second profile (121) and distributed at intervals along the thickness direction of the second profile (121); a first limiting protrusion (51) disposed on the end cap (5) and limited in cooperation with one of the first limiting strips (112); and a second limiting protrusion (52) disposed on the end cap (5) and limited in cooperation with one of the second limiting strips (122).
8. The assembled door structure according to claim 7, characterized in that, The first limiting protrusion (51) is provided with a first limiting protrusion (511), the second limiting protrusion (52) is provided with a second limiting protrusion (521), the first limiting bar (112) is provided with a third limiting protrusion (1121) that cooperates with the first limiting protrusion (511), and the second limiting bar (122) is provided with a fourth limiting protrusion (1221) that cooperates with the second limiting protrusion (521).
9. The assembled door structure according to claim 7, characterized in that, The first profile (111) includes a first protrusion (1111), and the second profile (121) includes a second protrusion (1211). The first protrusion (1111) and the second protrusion (1211) are a pair, and the pair of second protrusions (1211) are located inside the pair of first protrusions (1111) and are in a limiting fit. The first limiting strip (112) disposed on the first profile (111) is disposed on the outermost of the pair of first protrusions (1111); The second limiting strip (122) disposed on the second profile (121) is disposed on the outermost of the pair of second protrusions (1211).
10. The assembled door structure according to claim 6 or 9, characterized in that, The frame (1) further includes a first limiting member (13). The first protrusion (1111) has a first connecting hole (1111a) that cooperates with the first limiting member (13). The second protrusion (1211) has a second connecting hole (1211a) that cooperates with the first limiting member (13). Under the action of external force, the first limiting member (13) can pass through the first connecting hole (1111a) and the second connecting hole (1211a) and make the first profile (111) and the second profile (121) approach each other.
Citation Information
Patent Citations
Invisible door
CN220226617U