A quick heat dissipation device for air compressor
Patent Information
- Application Number
- CN202521786240.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-21
AI Technical Summary
现有的促进空气压缩机的散热大多是通过增加换气装置来进行空气压缩机与外界的热交换，实现散热的效果，然而在温度较高的环境下，该散热效果不佳，其次，散热装置与空气压缩机之间难以拆卸，导致不方便对散热的结构进行拆卸检修
[0012]Due to the adoption of the above technical solution, the technical progress achieved by this utility model compared with the prior art is as follows: This utility model provides a rapid heat dissipation device for air compressors, which uses the cooperation between an air tank, a heat dissipation shroud, a cooling mechanism, a fan assembly, and a heat dissipation port. By controlling the cooling mechanism, coolant is delivered to the serpentine tube, where it comes into contact with the heat source in the heat dissipation shroud. After absorbing heat, the coolant circulates under the action of a water pump, and together with the fan assembly, the heat in the heat dissipation shroud is discharged to the outside through the heat dissipation port. At the same time, the dust filter set on the fan assembly can filter dust in the outside air, preventing dust from being blown into the heat dissipation shroud and promoting air circulation in the heat dissipation shroud. This solves the problem that most existing methods of promoting heat dissipation of air compressors rely on adding ventilation devices to achieve heat exchange between the air compressor and the outside environment. However, the heat dissipation effect is not good in high-temperature environments. This utility model achieves the beneficial effect of improving the heat dissipation effect and realizing rapid heat dissipation.
Smart Images
Figure CN224664754U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air compressor heat dissipation technology, specifically to a rapid heat dissipation device for air compressors. Background Technology
[0002] An air compressor is a device used to compress gas. Air compressors are similar in construction to water pumps. Most air compressors are reciprocating piston, rotary vane, or rotary screw type. Their principle is to convert mechanical energy into gas pressure energy through the work done by mechanical devices such as motors. Therefore, in actual operation, a large amount of heat is generated. If heat cannot be dissipated in time, the air compressor can overheat and shut down, shortening its lifespan, or even causing direct damage. The existing technology has the following problems: Existing methods for improving the heat dissipation of air compressors mostly involve adding ventilation devices to facilitate heat exchange between the air compressor and the outside environment. However, this method is ineffective in high-temperature environments. Furthermore, the heat dissipation device is difficult to disassemble from the air compressor, making it inconvenient to disassemble and repair the heat dissipation structure. Utility Model Content
[0003] This invention provides a rapid heat dissipation device for an air compressor to solve the problems existing in the background art.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a rapid heat dissipation device for an air compressor, including an air storage tank, a compression unit provided on the top of the air storage tank, a heat dissipation shroud provided on the outside of the compression unit, a viewing glass provided on the front of the heat dissipation shroud, a cooling mechanism provided on the back of the heat dissipation shroud, and the front side of the cooling mechanism extending through to the top of the interior of the heat dissipation shroud, fan assemblies provided on the left and right sides of the top of the heat dissipation shroud, and several heat dissipation vents extending through the inside and outside of the lower side of the left and right ends of the heat dissipation shroud are equidistantly arrayed, and mounting components are provided at the front and rear ends of the compression unit near the bottom of the heat dissipation shroud, and the tops of the two mounting components extend through to the inner wall of the heat dissipation shroud.
[0005] A further improvement of this utility model's technical solution is that: the cooling mechanism includes a cooling box, a water pump, a liquid extraction pipe, a connecting pipe, a serpentine pipe, and a return pipe. The water pump is externally located on the left side of the cooling box. The input port of the water pump is fixedly connected to one end of the liquid extraction pipe. The other end of the outer wall of the liquid extraction pipe penetrates into the interior of the cooling box and is fixedly connected thereto. The output end of the water pump is fixedly connected to one end of the connecting pipe. The other end of the connecting pipe is fixedly connected to one end of the serpentine pipe. The other end of the serpentine pipe is fixedly connected to one end of the return pipe. The other end of the outer wall of the return pipe penetrates to the top of the right side of the cooling box and is fixedly connected thereto.
[0006] A further improvement of this utility model is that the outer walls of the cooling box and the water pump are both fixedly connected to the inside of the heat dissipation shroud.
[0007] A further improvement of this utility model is that: a protective sleeve is fixedly connected to the top of the inner wall of the heat sink cover; the outer walls of the connecting pipe and the return pipe both penetrate into the interior of the protective sleeve and are fixedly connected to each other; the exterior of the water pump is located on the lower side inside the protective sleeve; a connecting port is opened at the bottom of the protective sleeve; a ventilation plate is fixedly connected to the inner wall of the connecting port; dust baffles are fixedly connected to the upper sides of the left and right ends of the heat sink cover near the heat dissipation port; and two through-holes are respectively opened on the front and rear sides of the bottom of the heat sink cover.
[0008] A further improvement of the present invention is that the fan assembly includes a fan, an iron ring, a mounting ring, a magnetic ring, and a dustproof net. The inner wall of the iron ring is fixedly connected to the outer wall of the fan inlet. The inner wall of the mounting ring is fixedly connected to the inner wall of the dustproof net. The inner wall of the magnetic ring is fixedly connected to the bottom of the outer wall of the mounting ring. The lower surface of the magnetic ring is magnetically connected to the upper surface of the mounting ring.
[0009] A further improvement of this utility model is that the bottom of the fan is fixedly connected to the top of the heat sink.
[0010] A further improvement of the present invention is that the installation assembly includes a positioning plate, a base plate, two bolts and a bearing plate. One side of the top of the base plate is fixedly connected to the bottom of the positioning plate, and one end of the bearing plate is fixedly connected to the top of the positioning plate. The left and right ends of the base plate and the bearing plate are respectively provided with insertion holes that are adapted to the threaded holes and pass through vertically.
[0011] A further improvement of this utility model is that one end of the two positioning plates is fixedly connected to the front and rear ends of the compression unit mounting base, and the top of the outer wall of the bolt passes through the insertion hole and is internally threaded to the threaded hole.
[0012] Due to the adoption of the above technical solution, the technical progress achieved by this utility model compared with the prior art is as follows: This utility model provides a rapid heat dissipation device for air compressors, which uses the cooperation between an air tank, a heat dissipation shroud, a cooling mechanism, a fan assembly, and a heat dissipation port. By controlling the cooling mechanism, coolant is delivered to the serpentine tube, where it comes into contact with the heat source in the heat dissipation shroud. After absorbing heat, the coolant circulates under the action of a water pump, and together with the fan assembly, the heat in the heat dissipation shroud is discharged to the outside through the heat dissipation port. At the same time, the dust filter set on the fan assembly can filter dust in the outside air, preventing dust from being blown into the heat dissipation shroud and promoting air circulation in the heat dissipation shroud. This solves the problem that most existing methods of promoting heat dissipation of air compressors rely on adding ventilation devices to achieve heat exchange between the air compressor and the outside environment. However, the heat dissipation effect is not good in high-temperature environments. This utility model achieves the beneficial effect of improving the heat dissipation effect and realizing rapid heat dissipation.
[0013] This utility model provides a rapid heat dissipation device for an air compressor. It adopts the cooperation between an air tank, a compression unit, a heat dissipation cover and an installation component. When disassembling the heat dissipation cover, the bolts connecting the heat dissipation cover and the installation component are removed, and the heat dissipation cover can be directly taken out upwards. This solves the problem that it is difficult to disassemble the heat dissipation device and the air compressor, which makes it inconvenient to disassemble and repair the heat dissipation structure. It achieves the beneficial effect of facilitating the disassembly and assembly of the heat dissipation structure. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the rapid heat dissipation device for an air compressor according to this utility model; Figure 2 This is a three-dimensional structural diagram of the cooling mechanism of this utility model; Figure 3 This is a three-dimensional cross-sectional view of the heat sink structure of this utility model; Figure 4 This is a three-dimensional structural diagram of the fan assembly of this utility model; Figure 5 This is a three-dimensional structural diagram of the installation component of this utility model.
[0015] In the diagram: 1. Gas tank; 11. Compression unit; 2. Heat sink; 201. Threaded hole; 21. Protective casing; 210. Connecting port; 22. Ventilation plate; 23. Dust baffle; 3. Visible glass; 4. Cooling mechanism; 41. Cooling box; 42. Water pump; 43. Liquid extraction pipe; 44. Connecting pipe; 45. Serpentine pipe; 46. Return pipe; 5. Fan assembly; 51. Fan; 52. Iron ring; 53. Mounting ring; 54. Magnetic ring; 55. Dustproof net; 6. Heat dissipation vent; 7. Mounting assembly; 71. Positioning plate; 72. Base plate; 73. Bolt; 74. Bearing plate; 75. Insertion hole. Detailed Implementation
[0016] To make the technical means, creative features, objectives, and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific embodiments: like Figure 1 As shown, this utility model provides a rapid heat dissipation device for an air compressor, including an air tank 1, a compression unit 11 on the top of the air tank 1, a heat dissipation shroud 2 on the outside of the compression unit 11, a viewing glass 3 on the front of the heat dissipation shroud 2, a cooling mechanism 4 on the back of the heat dissipation shroud 2, and the front side of the cooling mechanism 4 extends through to the top of the inside of the heat dissipation shroud 2. Fan assemblies 5 are respectively provided on the left and right sides of the top of the heat dissipation shroud 2. Several heat dissipation vents 6 that are open through the inside and outside are equidistantly arranged on the lower side of the left and right ends of the heat dissipation shroud 2. Mounting components 7 are respectively provided at the front and rear ends of the compression unit 11 near the bottom of the heat dissipation shroud 2, and the tops of the two mounting components 7 extend through to the inner wall of the heat dissipation shroud 2. The system comprises an air tank 1, a heat sink 2, a viewing glass 3, a cooling mechanism 4, a fan assembly 5, a heat dissipation vent 6, an installation assembly 7, and a compression unit 11. Through the combined use of the cooling mechanism 4 and the fan assembly 5, the coolant circulates within the heat sink 2, coming into contact with the heat source within the heat sink 2 and absorbing heat. The fan assembly 5 then dissipates the heat from the heat sink 2 through airflow, promoting air circulation and achieving rapid heat dissipation. The installation assembly 7 and the compression unit 11 facilitate the installation and removal of the heat sink 2, enabling maintenance of the heat dissipation structure on the heat sink 2.
[0017] like Figure 2 As shown, this utility model provides a technical solution for a rapid heat dissipation device for an air compressor: the cooling mechanism 4 includes a cooling box 41, a water pump 42, a liquid extraction pipe 43, a connecting pipe 44, a serpentine pipe 45, and a return pipe 46. The water pump 42 is externally located on the left side of the cooling box 41. The input port of the water pump 42 is fixedly connected to one end of the liquid extraction pipe 43. The other end of the outer wall of the liquid extraction pipe 43 penetrates into the interior of the cooling box 41 and is fixedly connected thereto. The output end of the water pump 42 is fixedly connected to one end of the connecting pipe 44. Then, the other end of the connecting pipe 44 is fixedly connected to one end of the serpentine pipe 45, and the other end of the serpentine pipe 45 is fixedly connected to one end of the return pipe 46. The other end of the outer wall of the return pipe 46 extends through to the top of the right end of the cooling box 41 and is fixedly connected between them. The coolant in the cooling box 41 is transported into the serpentine pipe 45 by the water pump 42 and flows in conjunction with the return pipe 46 to realize the circulation of coolant, which promotes the heat absorption in the heat sink 2. The outer walls of the cooling box 41 and the water pump 42 are both fixedly connected to the inside of the heat sink 2.
[0018] like Figure 3As shown, this utility model provides a technical solution for a rapid heat dissipation device for an air compressor: a protective sleeve 21 is fixedly connected to the top of the inner wall of the heat dissipation cover 2; the outer walls of the connecting pipe 44 and the return pipe 46 both penetrate into the interior of the protective sleeve 21 and are fixedly connected to each other; the exterior of the water pump 42 is located on the lower side inside the protective sleeve 21; a connecting port 210 is opened at the bottom of the protective sleeve 21; a ventilation plate 22 is fixedly connected to the inner wall of the connecting port 210; by setting up the protective sleeve 21 and the ventilation plate 22, the serpentine pipe 45 can be separated from the compression unit 11, while not hindering the air delivery and discharge of the fan assembly 5; dust baffles 23 are fixedly connected to the upper side of the left and right ends of the heat dissipation cover 2 near the heat dissipation port 6; and two through-holes 201 are opened on the front and rear sides of the bottom of the heat dissipation cover 2.
[0019] like Figure 4 As shown, this utility model provides a technical solution for a rapid heat dissipation device for an air compressor: the fan assembly 5 includes a fan 51, an iron ring 52, a mounting ring 53, a magnetic ring 54, and a dustproof net 55. The inner wall of the iron ring 52 is fixedly connected to the outer wall of the air inlet of the fan 51. The inner wall of the mounting ring 53 is fixedly connected to the inner wall of the dustproof net 55. The inner wall of the magnetic ring 54 is fixedly connected to the bottom of the outer wall of the mounting ring 53. The lower surface of the magnetic ring 54 is magnetically connected to the upper surface of the mounting ring 53. The bottom of the fan 51 is fixedly connected to the top of the heat dissipation shroud 2. The dustproof net 55 can filter dust in the air being drawn in. The magnetic ring 54 and the iron ring 52 are magnetically connected, making it easy to remove and clean the dustproof net 55 when it is covered with dust.
[0020] like Figure 5 As shown, this utility model provides a technical solution for a rapid heat dissipation device for an air compressor: the mounting assembly 7 includes a positioning plate 71, a base plate 72, two bolts 73, and a support plate 74. One side of the top of the base plate 72 is fixedly connected to the bottom of the positioning plate 71, and one end of the support plate 74 is fixedly connected to the top of the positioning plate 71. The left and right ends of the base plate 72 and the support plate 74 are respectively provided with insertion holes 75 that are adapted to the threaded holes 201 and pass through vertically. One end of the two positioning plates 71 is fixedly connected to the front and rear ends of the mounting base of the compression unit 11. The top of the outer wall of the bolt 73 passes through the insertion hole 75 and is threaded into the inside of the threaded hole 201, so that the heat dissipation cover 2 is covered from top to bottom on the outside of the compression unit 11. The support plate 74 supports the bottom of the heat dissipation cover 2. By using the bolt 73 to pass through the insertion hole 75 and screw into the threaded hole 201, the installation and removal of the heat dissipation cover 2 can be facilitated.
[0021] The working principle of this rapid heat dissipation device for air compressors will be explained in detail below.
[0022] like Figure 1-5As shown, a rapid heat dissipation device is added to the V-0.25 / 7 air compressor to dissipate heat during operation. First, the heat dissipation cover 2 is placed over the outside of the compression unit 11 from top to bottom, so that the bottom of the heat dissipation cover 2 rests on the support plate 74. Then, bolts 73 are used to thread the cover 2 through the insertion holes 75 and screw it into the threaded holes 201 to complete the installation of the heat dissipation cover 2. During the operation of the compression unit 11, the device is powered on, and the water pump 42 is started to transport the coolant in the cooling box 41 into the serpentine pipe 45 through the extraction pipe 43 and the connecting pipe 44. The serpentine tube 45 increases the heat exchange efficiency by increasing the contact area between the tube wall and the coolant and extending the contact time. The coolant changes its flow direction multiple times in the serpentine tube, forming a turbulence effect, which enhances the uniformity of heat transfer. The coolant is then returned to the cooling box 41 through the return pipe 46, realizing the circulation of the coolant. Combined with the start-up of the fan 51, the fan 51 filters the dust in the outside air through the dust filter 55 and then delivers it into the heat sink 2, accelerating the expulsion of heat in the heat sink 2 through the heat dissipation port 6, promoting air circulation in the heat sink 2, and thus achieving rapid heat dissipation.
[0023] The specific types and structures of the cooling box, water pump, and fan used above are all existing products, as are the specific circuit connection structure and control relationship of the compression unit, which are all existing technologies and will not be elaborated further here.
[0024] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A rapid heat dissipation device for an air compressor, comprising an air tank (1), characterized in that: The top of the gas storage tank (1) is provided with a compression unit (11), the outside of the compression unit (11) is provided with a heat dissipation shroud (2), the front of the heat dissipation shroud (2) is provided with a viewing glass (3), the back of the heat dissipation shroud (2) is provided with a cooling mechanism (4), and the front side of the cooling mechanism (4) extends to the top of the heat dissipation shroud (2). The left and right sides of the top of the heat dissipation shroud (2) are respectively provided with fan assemblies (5), and the lower sides of the left and right ends of the heat dissipation shroud (2) are equidistantly arranged with several heat dissipation ports (6) that are connected inside and outside. The front and rear ends of the compression unit (11) are respectively provided with mounting components (7) near the bottom of the heat dissipation shroud (2), and the tops of the two mounting components (7) extend to the inner wall of the heat dissipation shroud (2).
2. The rapid heat dissipation device for an air compressor according to claim 1, characterized in that: The cooling mechanism (4) includes a cooling box (41), a water pump (42), a liquid extraction pipe (43), a connecting pipe (44), a serpentine pipe (45), and a return pipe (46). The water pump (42) is located on the left side of the cooling box (41). The input port of the water pump (42) is fixedly connected to one end of the liquid extraction pipe (43). The other end of the outer wall of the liquid extraction pipe (43) penetrates into the interior of the cooling box (41) and is fixedly connected thereto. The output end of the water pump (42) is fixedly connected to one end of the connecting pipe (44). The other end of the connecting pipe (44) is fixedly connected to one end of the serpentine pipe (45). The other end of the serpentine pipe (45) is fixedly connected to one end of the return pipe (46). The other end of the outer wall of the return pipe (46) penetrates into the top of the right side of the cooling box (41) and is fixedly connected thereto.
3. The rapid heat dissipation device for an air compressor according to claim 2, characterized in that: The outer walls of the cooling box (41) and the water pump (42) are both fixedly connected to the inside of the heat sink (2).
4. The rapid heat dissipation device for an air compressor according to claim 2, characterized in that: A protective sleeve (21) is fixedly connected to the top of the inner wall of the heat sink (2). The outer walls of the connecting pipe (44) and the return pipe (46) both penetrate into the interior of the protective sleeve (21) and are fixedly connected to each other. The exterior of the water pump (42) is located on the lower side inside the protective sleeve (21). A connecting port (210) is opened at the bottom of the protective sleeve (21). A ventilation plate (22) is fixedly connected to the inner wall of the connecting port (210). Dust baffles (23) are fixedly connected to the upper side of the left and right ends of the heat sink (2) near the heat dissipation port (6). Two threaded holes (201) that are internally and externally connected are opened on the front and rear sides of the bottom of the heat sink (2).
5. A rapid heat dissipation device for an air compressor according to claim 1, characterized in that: The fan assembly (5) includes a fan (51), an iron ring (52), a mounting ring (53), a magnetic ring (54), and a dustproof net (55). The inner wall of the iron ring (52) is fixedly connected to the outer wall of the air inlet of the fan (51). The inner wall of the mounting ring (53) is fixedly connected to the inner wall of the dustproof net (55). The inner wall of the magnetic ring (54) is fixedly connected to the bottom of the outer wall of the mounting ring (53). The lower surface of the magnetic ring (54) is magnetically connected to the upper surface of the mounting ring (53).
6. A rapid heat dissipation device for an air compressor according to claim 5, characterized in that: The bottom of the fan (51) is fixedly connected to the top of the heat sink (2).
7. A rapid heat dissipation device for an air compressor according to claim 1, characterized in that: The mounting assembly (7) includes a positioning plate (71), a base plate (72), two bolts (73) and a bearing plate (74). One side of the top of the base plate (72) is fixedly connected to the bottom of the positioning plate (71), and one end of the bearing plate (74) is fixedly connected to the top of the positioning plate (71). The left and right ends of the base plate (72) and the bearing plate (74) are respectively provided with insertion holes (75) that are adapted to the threaded hole (201) and pass through vertically.
8. A rapid heat dissipation device for an air compressor according to claim 7, characterized in that: One end of each of the two positioning plates (71) is fixedly connected to the front and rear ends of the compression unit (11) mounting base, and the top of the outer wall of the bolt (73) passes through the insertion hole (75) and is internally threaded into the threaded hole (201).