A rotary slag collecting bin of a slag conveyor

CN224666106UActive Publication Date: 2026-08-21DONGYING JINMAO ALUMINIUM HI TECH CO LTD
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Patent Information

Application Number
CN202522003751.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-08-21
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

[0005]2、同时,在排出集渣仓中的残渣时,残渣因堆积或结团容易堆积在集渣仓中,造成排渣中断,难以保证残渣的顺利排出

Benefits of technology

[0016] 1. In this utility model, through the setting of the rotating component, the cooperation of the servo motor, rotating rod, transmission gear, rotating shaft, U-shaped frame and fixed frame in the rotating component can make the two bins revolve in a circle, so that one bin is located in the slag removal operation area of ​​the slag remover and the other bin is located in the residue discharge operation area, so as to facilitate the discharge of residue outside the slag removal operation area and improve the efficiency of the slag removal and slag discharge operation of the slag remover;

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Abstract

The utility model discloses a rotary type slag collecting bin of a slag conveyor, and relates to the technical field of slag conveying equipment, and the utility model discloses a rack plate is provided with two bin bodies below, is provided with rotating assembly between the rack plate and two bin bodies, is provided with cleaning assembly on rotating assembly and bin body, rotating assembly includes the U -shaped support, and both ends of the U -shaped support are fixedly provided with the fixed frame, and the bin body is detachably installed at the bottom of the fixed frame, one end of the rack plate is fixedly provided with the servo motor, and the drive output of servo motor is fixedly provided with the rotary rod, in the utility model, through the rotating assembly of setting, by the cooperation of servo motor, rotary rod, transmission gear, rotating shaft, U -shaped support and fixed frame in rotating assembly, can make two bin bodies circumferential revolution, make one bin body be located in the slag conveying operation area of slag conveyor, and another bin body is located in the residual slag discharge operation area, so as to discharge residual slag outside the slag conveying operation area, improve the efficiency of slag conveying operation and residual slag discharge operation of slag conveyor.
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Description

Technical Field

[0001] This utility model relates to the technical field of slag removal equipment, specifically a rotary slag collection bin for a slag removal machine. Background Technology

[0002] A slag remover is a continuous and efficient mechanical slag removal device, mainly used for the treatment of ash and slag after boiler combustion, and is applicable to fields such as power, metallurgy, and chemical industry. Its core function is to separate solid substances from liquid-solid mixtures. The main body of the equipment consists of a horizontal section tank (cooling and granulation) and an inclined section tank (drainage and dewatering). The slag is conveyed by a scraper chain. The drive device is divided into hydraulic type (high-power unit) and motor reducer type.

[0003] During the slag removal operation of a slag remover, a slag collection bin is usually used to temporarily store the residue. However, the existing slag collection bins still have some drawbacks:

[0004] 1. In the existing technology, the slag collection bin of the slag removal machine has a simple structure. When it is full of slag, the slag needs to be discharged while the machine is stopped.

[0005] 2. At the same time, when discharging the residue in the slag collection bin, the residue is prone to accumulating in the slag collection bin due to accumulation or clumping, causing slag discharge interruption and making it difficult to ensure the smooth discharge of the residue. Utility Model Content

[0006] In order to solve the above problems, the purpose of this utility model is to provide a rotary slag collection bin for a slag removal machine.

[0007] To solve the above technical problems, the present invention adopts the following technical solution: a rotary slag collection bin for a slag removal machine, including a frame plate, two bins are arranged below the frame plate, a rotating assembly is arranged between the frame plate and the two bins, and a cleaning assembly is arranged on the rotating assembly and the bins;

[0008] The rotating assembly includes a U-shaped frame, with fixed frames fixed at both ends of the U-shaped frame, and the hopper body is detachably installed at the bottom of the fixed frames;

[0009] A servo motor is fixedly mounted on one end of the frame plate, and a rotating rod is fixedly mounted on the drive output end of the servo motor. A rotating shaft is rotatably mounted on one end of the frame plate, and one end of the rotating shaft is fixedly connected to the middle of the U-shaped frame. Transmission gears are fixedly mounted on both the rotating rod and the rotating shaft, and the two transmission gears are meshed together.

[0010] Preferably, the frame plate is provided with a plurality of mounting holes.

[0011] Preferably, a discharge pipe is fixedly installed on the bottom wall of the silo, and a slag discharge valve is fitted at one end of the discharge pipe.

[0012] Preferably, both ends of the fixing frame are fixedly provided with L-shaped ear plates, and several fixing bolts are threadedly rotatably installed on the L-shaped ear plates. Several threaded holes are provided on the outer wall of the opening end of the hopper, and one end of the fixing bolt is threadedly rotatably connected to the inner wall of the threaded hole.

[0013] Preferably, the cleaning component includes a fixed base, two fixed bases are provided, the fixed bases are fixedly installed on the bottom wall of the chamber, the upper surface of the fixed base is provided with a conical cavity, the conical cavity is connected to the discharge pipe, a drive motor is fixedly installed in the middle of the fixed frame, a rotating shaft is fixedly installed at the drive output end of the drive motor, a plurality of first fixed rods are fixedly installed at one end of the rotating shaft, and a flipping plate is fixedly installed at one end of the first fixed rod.

[0014] Preferably, a second fixing rod is fixedly provided at one end of the rotating shaft, and a rubber scraper is fixedly provided at one end of the second fixing rod. The rubber scraper is inclined and one side of the rubber scraper is in movable contact with the side wall of the conical cavity.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. In this utility model, through the setting of the rotating component, the cooperation of the servo motor, rotating rod, transmission gear, rotating shaft, U-shaped frame and fixed frame in the rotating component can make the two bins revolve in a circle, so that one bin is located in the slag removal operation area of ​​the slag remover and the other bin is located in the residue discharge operation area, so as to facilitate the discharge of residue outside the slag removal operation area and improve the efficiency of the slag removal and slag discharge operation of the slag remover;

[0017] 2. In this utility model, the cleaning components, driven by a motor, rotating shaft, tilting plate, and rubber scraper, can move the residue in the bin and scrape off the attached residue, preventing residue from accumulating or clumping, so as to facilitate the smooth discharge of residue from the bin and ensure the normal operation of residue discharge. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a rotary slag collection bin for a slag removal machine according to this utility model.

[0020] Figure 2This is a schematic diagram of the separation structure of the hopper body and the fixing frame of this utility model.

[0021] Figure 3 This is a schematic diagram of the connection structure between the fixed base and the chamber body of this utility model.

[0022] Figure 4 This is a schematic diagram of the cleaning component of this utility model.

[0023] In the diagram: 1. Frame plate; 11. Assembly hole; 2. Bin body; 21. Discharge pipe; 22. Slag discharge valve; 3. Rotating assembly; 4. Cleaning assembly; 31. U-shaped frame; 32. Fixing frame; 33. L-shaped ear plate; 34. Fixing bolt; 35. Threaded hole; 36. Servo motor; 37. Rotating rod; 38. Rotating shaft; 39. Transmission gear; 41. Fixing seat; 42. Conical cavity; 43. Drive motor; 44. Rotating shaft; 45. Fixing rod No. 1; 46. Flipping plate; 47. Fixing rod No. 2; 48. Rubber scraper. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Figure 1-4 As shown, this utility model provides a rotary slag collection bin for a slag remover, including a frame plate 1. The frame plate 1 has several mounting holes 11, which, along with bolts, allow it to be mounted onto the slag remover. Two bins 2 are located below the frame plate 1. A discharge pipe 21 is fixedly installed on the bottom wall of each bin 2, and a slag discharge valve 22 is attached to one end of each pipe. The two bins 2 serve as temporary storage for residue during the slag removal process. When the slag discharge valve 22 is rotated and opened, the residue inside the bins 2 can be discharged. Pipe 21 discharges outward to complete the slag removal after slag removal. A rotating component 3 is installed between the frame plate 1 and the two bins 2. By setting the rotating component 3, the rotating component 3 can control the rotation of the two bins 2, so that the bin 2 filled with residue is separated from the slag removal operation area, and the other bin 2 without residue enters the slag removal operation area, so that the residue can be discharged outside the slag removal operation area. A cleaning component 4 is installed on the rotating component 3 and the bins 2. By setting the cleaning component 4, during the slag removal process, the residue in the bins 2 is prevented from accumulating or clumping, which would cause the slag removal to be obstructed, thus ensuring the normal progress of the slag removal operation.

[0026] The rotating assembly 3 includes a U-shaped frame 31, with fixed brackets 32 fixedly installed at both ends of the U-shaped frame 31. The hopper 2 is detachably installed at the bottom of the fixed bracket 32. By driving the U-shaped frame 31 to rotate, the U-shaped frame 31 can cause the two hoppers 2 to revolve around the same circumference via the fixed brackets 32. L-shaped ear plates 33 are fixedly installed at both ends of the fixed bracket 32. Several fixing bolts 34 are threadedly installed on the L-shaped ear plates 33. Several threaded holes 35 are provided on the outer wall of the open end of the hopper 2. One end of the fixing bolt 34 is threadedly connected to the inner wall of the threaded hole 35. By setting up the L-shaped ear plates 33, fixing bolts 34, and threaded holes 35, the hopper 2 can be fixed to the bottom end of the fixed bracket 32. Alternatively, the chamber 2 can be removed to facilitate washing or maintenance. A servo motor 36 is fixedly installed at one end of the frame plate 1. A rotating rod 37 is fixedly installed at the drive output end of the servo motor 36. A rotating shaft 38 is rotatably installed at one end of the frame plate 1. One end of the rotating shaft 38 is fixedly connected to the middle of the U-shaped frame 31. Transmission gears 39 are fixedly installed on both the rotating rod 37 and the rotating shaft 38. The two transmission gears 39 are meshed together. By starting the servo motor 36, the drive shaft of the servo motor 36 can make the rotating rod 37 rotate. The rotating rod 37 can make the rotating shaft 38 rotate through the two transmission gears 39. The rotating shaft 38 can make the U-shaped frame 31 rotate.

[0027] The cleaning component 4 includes two fixed seats 41, which are fixedly installed on the bottom wall of the chamber 2. The upper surface of the fixed seat 41 is provided with a conical cavity 42, which is connected to the discharge pipe 21. By setting the fixed seats 41 and the conical cavity 42 on the fixed seats 41, the discharge of residue can be accelerated and the adhesion of residue can be reduced. A drive motor 43 is fixedly installed in the middle of the fixed frame 32. A rotating shaft 44 is fixedly installed at the drive output end of the drive motor 43. Three first fixed rods 45 are fixedly installed at one end of the rotating shaft 44, and a flipping plate 46 is fixedly installed at one end of the first fixed rod 45. When the drive motor 43 is started, the drive shaft of the drive motor 43 can make the rotating shaft 44 rotate. The rotating shaft 44 can make the three flipping plates 46 revolve in a circle through the three first fixed rods 45. The three flipping plates 46 can move the residue located in the conical cavity 42, so as to avoid the accumulation or agglomeration of residue.

[0028] A second fixing rod 47 is fixedly installed at one end of the rotating shaft 44, and a rubber scraper 48 is fixedly installed at one end of the second fixing rod 47. The rubber scraper 48 is inclined and one side of the rubber scraper 48 is in contact with the side wall of the conical cavity 42. By setting the rubber scraper 48, when the rotating shaft 44 rotates, the rotating shaft 44 can make the rubber scraper 48 revolve around the circumference through the second fixing rod 47. The rubber scraper 48 can scrape off the residue on the conical cavity 42 and prevent the residue from adhering to the cavity wall of the conical cavity 42.

[0029] Working principle: Before the slag remover removes slag, the operator first assembles the frame plate 1 onto the slag remover through multiple assembly holes 11 on the frame plate 1. As the slag remover removes slag, the slag is placed into a bin 2 located below the assembly holes 11. When a bin 2 is full of slag, the operator starts the servo motor 36. The drive shaft of the servo motor 36 causes the rotating rod 37 to rotate. The rotating rod 37 causes the rotating shaft 38 to rotate through two transmission gears 39. The rotating shaft 38 causes the U-shaped frame 31 to rotate. The U-shaped frame 31 causes the two bins 2 to rotate 180 degrees around the circumference through two fixed frames 32, so that the bin 2 filled with slag is separated from the slag removal operation area, and the other bin 2 without slag enters the slag removal operation area for the slag remover to use for slag removal and loading.

[0030] Subsequently, the operator manually rotates the slag discharge valve 22 on one of the bins 2, and the residue inside bin 2 is discharged outward through the discharge pipe 21. At the same time, the operator starts the drive motor 43, and the drive shaft of the drive motor 43 causes the rotating shaft 44 to rotate. The rotating shaft 44 causes the three tilting plates 46 to revolve in a circle through three first fixed rods 45. The three tilting plates 46 move the residue located in the conical cavity 42 to prevent the residue from accumulating or clumping. At the same time, the rotating shaft 44 causes the rubber scraper 48 to revolve in a circle through the second fixed rod 47. The rubber scraper 48 scrapes the residue on the conical cavity 42 to prevent the residue from adhering to the cavity wall of the conical cavity 42, so as to facilitate the smooth discharge of the residue in bin 2 and ensure the normal operation of the residue discharge operation.

[0031] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0032] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A rotary slag collection bin for a slag remover, comprising a frame plate (1), characterized in that: Two compartments (2) are provided below the frame plate (1), and a rotating assembly (3) is provided between the frame plate (1) and the two compartments (2). A cleaning assembly (4) is provided on the rotating assembly (3) and the compartments (2). The rotating assembly (3) includes a U-shaped frame (31), and fixed frames (32) are fixedly installed at both ends of the U-shaped frame (31). The hopper (2) is detachably installed at the bottom of the fixed frames (32). A servo motor (36) is fixedly installed at one end of the frame plate (1). A rotating rod (37) is fixedly installed at the drive output end of the servo motor (36). A rotating shaft (38) is rotatably installed at one end of the frame plate (1). One end of the rotating shaft (38) is fixedly connected to the middle of the U-shaped frame (31). A transmission gear (39) is fixedly installed on both the rotating rod (37) and the rotating shaft (38). The two transmission gears (39) are meshed together.

2. The rotary slag collection bin for a slag remover as described in claim 1, characterized in that, The frame plate (1) is provided with a number of assembly holes (11).

3. The rotary slag collection bin for a slag remover as described in claim 1, characterized in that, The bottom wall of the silo (2) is fixedly provided with a discharge pipe (21), and a slag discharge valve (22) is installed at one end of the discharge pipe (21).

4. The rotary slag collection bin for a slag remover as described in claim 1, characterized in that, Both ends of the fixed frame (32) are fixedly provided with L-shaped ear plates (33), and several fixing bolts (34) are rotatably installed on the L-shaped ear plates (33). Several threaded holes (35) are provided on the outer wall of the opening end of the compartment (2). One end of the fixing bolt (34) is rotatably connected to the inner wall of the threaded hole (35).

5. The rotary slag collection bin for a slag remover as described in claim 3, characterized in that, The cleaning component (4) includes a fixed base (41), two fixed bases (41) are provided, the fixed bases (41) are fixedly installed on the bottom wall of the chamber (2), the upper surface of the fixed base (41) is provided with a conical cavity (42), the conical cavity (42) is connected to the discharge pipe (21), the middle part of the fixed frame (32) is fixedly provided with a drive motor (43), the drive output end of the drive motor (43) is fixedly provided with a rotating shaft (44), one end of the rotating shaft (44) is fixedly provided with a plurality of first fixed rods (45), and one end of the first fixed rod (45) is fixedly provided with a flipping plate (46).

6. The rotary slag collection bin for a slag remover as described in claim 5, characterized in that, A second fixing rod (47) is fixedly installed at one end of the rotating shaft (44), and a rubber scraper (48) is fixedly installed at one end of the second fixing rod (47). The rubber scraper (48) is inclined and one side of the rubber scraper (48) is in contact with the side wall of the conical cavity (42).